This presentation Outlines the best maintenance practices and how they can be implemented with Maximo

1. Implementing Best Maintenance Practices
With Maximo
Rama Raju
CEO
Envision Middle East Solutions FZ LLC
G01, Bld 9, Dubai Internet city
Dubai, UAE
E: ramaraju@envisionesl.com
M: +971 55 5241329
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2. What Maintenance team Needs ?
• Visibility of Activities.
• Equipment Performance Analysis.
• Better Control on Tasks and Human Resources.
• Costing and Spending analysis.
• Safety and Audit Compliance.
• Reliability Centered Maintenance management.
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3. Integrated Assets, Work, Inventory and Purchasing Drive Efficiency Improvements
Select work Resource
orders for Level in MS
Assets scheduling Project
Maintenance
Requirements
Work Scheduled Dates
Orders
Material
Demand
Perform
Maintenance Inventory Reorder
Policies
Assignments
Material PO
e-Commerce
Issues or Fax
Select work
Assign workorders orders for
using MAXIMO Assignment Material
Assignment Manager Supplier
Receipt
Ship
Material
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4. Right Maintenance Practices
Work Requests
Assets
•Equipment
•Locations
Preventive Maintenance
•Routes
Triggered by
•Time
•Meter
•Condition
•Predictive Maintenance Preventive Maintenance
Integration
Work Orders
Job Plans
Inspection Work Orders
•What to do
Unplanned Work Orders
•Resources required
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5. Three Generations of Maintenance Management
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6. Techniques
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7. Third Generation Failure Patterns
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8. Birth of Reliability Centered Maintenance
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9. RCM – The Seven Basic Questions
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16. RCM –Maintenance Strategies
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17. PDM – Predictive Maintenance
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18. Bathtub Curve – Machine Life Cycle
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19. Random Failure – Potential Failure Curve
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20. FMECA – Failure Mode, Effect, Cause Analysis
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21. Maximo – Failure Cause/Problem/Cause/Remedy
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22. Total Productivity Maintenance
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24. Benchmarks and Metrics
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28. Envision – Maximo Practice
Working Experience across Various Version of Maximo and Industry solutions
Largest team of Maximo Competency with 82 People and 29 Certified.
Working Experience in Various Industry Verticals.
Maximo Versions Maximo Integrations Industry Verticals
• Maximo 4.1
• Maximo 5.1 & 5.2 • Maximo Integration • Oil & Gas
• Maximo 6.1 & 6.2 Frame Work. • Telecom.
• Maximo 7.1 and 7.5 • JD Edwards. • Power Generation &
• Maximo Service • Baan ERP. Utilities.
Provider. • Oracle Financials. • Air Port & Sea Ports
• Maximo • SAP R3 • Facilities & Infrastructure.
Transportation. • MS Great Plains. • Transportation.
• Maximo Life Sciences. • SCADA & DCS. • Life Sciences.
• Maximo Mobile. • GIS. • Retail.
• Maximo SAP Adapter. • RFID & Bar Code. • Health Care
• Maximo ESRI • Manufacturing
Integration.
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29. Maximo capabilities. - Customization.
• Strong understanding of Maximo Architecture
• Understanding with Maximo Data Base.
• Understanding on Maximo control Center.
• Understanding on Work flow process.
• Understanding JSP, RMI, Serve lets, XML Implementing Mandatory fields.
• Designing the work flows as per Org control systems
• Managing editable and non editable fields in workflow
• Validating Maximo data flow as per audit system
• Department wise, division wise information access
• Maximo Migration Manager.
• Maximo Condition expression Manager.
• MBO class extensions.
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30. Envision – Maximo Practice
Working Experience across Various Version of Maximo and Industry solutions
– Maintenance Practice Audit.
– Best Maintenance Practice Definition.
– Asset Codification, Item Catalog Definitions.
• Maximo Development and implementation:
– New Maximo Implementation 6.X/7.X
– Up gradation of Maximo from 4.X >5.X >6.X > 7.X
– Enhancements, Business Process Optimization of Existing Maximo Environment.
– Report Development on Actuate, Birt
– New work flow Development.
– Data Cleansing related enhancements.
– Turnkey implementation.
– Custom Application Development
• Maximo Integration.
– Integration with Standard ERP ( SAP/ORACLE Financials/BAAN/SUN Financials)
– Integration with SCADA/DCS/PLC or Discreet Devices.
– Integration with GIS.
– Deployment of Mobile Hand held, RFID Solutions.
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31. Our Engagement Model
• New Implementations. • Implementation Audit.
• Best practice Implementation. • Data Adequacy and Process
• Asset/Item Codifications compliance
• Functional Consultancy • Work Flow implementations.
• Customisations and configurations • New Development and
• Report Development. customisations
• Integrations • New Sites/Organisation Roll outs
• ERP. • Integrations with External Systems.
• SCADA
• End user Training.
• SOA & Web Services Integrations. • On Site Support.
• .ERP • Application Support.
• SAP
• Oracle E Biz Suite • User Administration
• JD Edwards. • Performance Management.
• MS Dynamics • Back Up and Restore
• BAAN ERP
• Sun Financials • End user support
• Integration with condition Monitoring
• SCADA
• DCS
• RTU
• BMS
• Condition Monitoring
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32. Envision Customers in Middle East - Maximo
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33. Envision – Esteemed Customers
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34. About Envision
• System Integrator and Solution Provider
• Strong Competency on in IBM, SAP, Oracle, Microsoft Product Portfolio.
• Strong Internal Team with Product and Solution Development, Deployment and
Support Capability.
• Team of 180 People with Industry experts and consulting Team.
• Customer Base Spread over India, Asia Pacific, Middle East Regions.
• Customers in various Industry Verticals
Engagement model Industry Verticals
• Business Process Re Engineering. • Sea Ports, Airports. Logistics, Transportation
• Change Management. • Oil & gas, Telecom
• Product/Solution Deployment. • Power Generation & Utilities.
• Post Implementation Support. • Construction & Engineering
• System and Application Integration. • Infrastructure & Facilities.
• Data Migration & Consolidation. • Manufacturing.
• Business Intelligence and Reporting. • Retail & Health care.
• Mobile and RFID Integration. • Banking, Finance, Insurance.
7 Years 4 Years 3 Years 1 Year
Development Center Solutions & Delivery Solutions & Delivery Serving Limited Accounts
46 Large Customers. 19 Large Customers. 11 Large Customers. 2 Large Customers.
11 Industry Verticals 7 Industry Verticals 5 Industry Verticals 2 Industry Verticals
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35. Envision’ s Competency Portfolio
Enterprise Resource Planning Enterprise Asset Management
We provide enterprise asset Management
Envision provides an end to end integrated solutions for Oil & gas, Transportation,
ERP solutions which helps organizations to facilities, Telecom and Manufacturing.
manage internal and external resources. Some of our competencies are:
Some of our competencies are:
• Tivoli Maximo.
• SAP Business One.
• SAP Plant Maintenance.
• SAP All in One.
• Tivoli Asset Management for IT
Products and Solutions Offshore Development & Support Services
Envision Built advanced products for various We provide offshore development services for
Industries. Product owners, clients and system
• iPortman Ports Automation Solution Integrators across the globe.
• iPortman-TOS Container Handling Solution • Application Development.
• M360 – Enterprise Mobility Plot form • Product Life Cycle Management.
• E360 – Enterprise Solutions frame work. • Technology Migration of Legacy applications.
• iARMS- Integration Solution for Automation. • Consulting and System Integration services.
• Proven Technology frame works. • Pre and Post Implementation application support.
• JAVA
• Microsoft .Net
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36. Envision Solution Delivery Model
Product Competency
ERP EAM CRM
SAP IBM MAXIMO
MS CRM
DYNAMICS TSRM 7 TAMIT
AXAPTA SAP PM
ORACLE EAM
DW ETL BI & Analytics
Infosphere, Informatica Cognos Cognos Business Objects
Enterprise Application Integration Portals
Websphere Weblogic Jboss ESB MQ BizTalk
Enterprise Mobility Emerging Technologies
Mobile Applications RFID Barcode SCADA DCS
INDUSTRIES
Energy Utilities Transportation Logistics Telecom Manufacturing Facilities Health care BFSI
Deep industry experience
Business process excellence, Deep industry experience, Engage across lifecycle
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37. Why Envision ?
• Cost Effective
Solutions • Quick turn around time
• Increased efficiency
• Ability to envisage large complex solutions and implement end to end.
• Extensive knowledge in end to end requirements, Data model, Business
Capability Processes.
• Envision has strong Domain experience.
• Flexible, responsive, Task Oriented approach.
• Extensive Knowledge transfer and Collaborative approach.
Flexibility
• Client centric approach, Just Focused Delivery.
• PAN India Presence.
• Flexible implementation plan to roll out.
Return on • Mix of Onshore and offshore delivery model for maximizing return on
Investment. investment
• Long term partner for IT Infrastructure solutions.
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38. Envision – Global Locations
Envision Enterprise Solutions Pvt Ltd.
308,TOPAZ, AMRUTHA HILLS, Punjagutta, Hyderabad, INDIA 500082.
Phone : 91 40 65343853 Fax: +91 40 40130892
Hyderabad . Gurgaon . Mumbai . Bangalore
Envision Middle East Solutions FZ- LLC.
PO BOX # 500415, G23, Building 9,
Dubai Internet city, Dubai, UAE.
Ph: +971 4 4456970 Fax: +971 4 4456971
Envision Enterprise Solutions Asia Pacific Pte Ltd
15 Enggor Street,#08-04, Realty Centre, Singapore 079716.
Ph: +65 62950102 Fax: +65 62955059
Envision Enterprise Solutions America Inc.
48E Reading Road, Edison , NJ-08817 USA.
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