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ENVELOPE VIBRATIOAN
ANALYSIS
Anggota:
Togarma Hans Novelio 14/366991/TK/42278
Afdhal Rizky 15/379027/TK/42969
Akmal Kholid Farhan 15/379031/TK/42973
Ari Setyo Azhari 15/379033/TK/42975
ENVELOPE VIBRATION
ANALYSIS
What is Envelope Analysis
Envelope Detection or Amplitude Demodulation is the technique of
extracting the modulating signal from an amplitude-modulated
signal. The result is the time history of the modulating signal. This
signal may be studied/interpreted as it is in the time domain or it may
be subjected to a subsequent frequency analysis. Envelope Analysis is
the FFT (Fast Fourier Transform) frequency spectrum of the
modulating signal.
Purpose
Envelope Analysis can be used for diagnostics/investigation of
machinery where faults have an amplitude modulating effect on the
characteristic frequencies of the machinery. Examples include faults in
gearboxes, turbines and induction motors. Envelope Analysis is also
an excellent tool for diagnostics of local faults like cracks and spallings
in Rolling Element Bearings (REB).
Envelope Detection
The bearing frequencies are present throughout the spectrum (the
1/T line spectrum), but obscured at lower frequencies by other
vibrations. However, there is a technique that makes it possible to
extract the bearing frequencies from the part of the vibration
spectrum where the 1/T line spectrum is dominant, that is, amplitude
demodulation:
A band-pass filter, with centre frequency fc , filters out the
selected part of the spectrum, the output is shifted
(heterodyned) to low frequency (fc DC) and subjected to
envelope detection.
Envelope Analysis on PULSE™ Type 7773
If the RPM of the spinning race is not known and has to be
measured, you need three analyzers to make Envelope Analysis:
1. A low frequency FFT Analyzer, to measure the RPM of the
spinning race. A tacho signal and a Tachometer is a convenient
option, but an FFT analyzer will do fine.
2. An FFT Analyzer set to give the overall baseband spectrum, the
spectrum used to determine the setting of the band-pass filter in
the Envelope Analyzer.
Envelope Analysis on PULSE™ Type 7773
3. The Envelope Analyzer – this is an FFT Analyzer with an extra ‘Analysis
mode’, i.e., Envelope. The ‘Centre Frequency’ together with ‘Span’
control the band-pass filter. The bandwidth of this band-pass filter, ‘BP’,
is twice the ‘Span’, which is the frequency range of the resulting
envelope spectrum. The frequency resolution, df, of the envelope
spectrum is given by df = ‘Span’/‘Lines’. This means that after having
selected the band-pass filter, the frequency resolution is selected by the
setting of ‘Lines’. All the remaining analyzer properties are unchanged.
The outputs from the Envelope Analyzer, Envelope Time History and
Envelope Spectrum (and slices hereof) can be post-processed like the
outputs from the FFT analyzer.
Characteristics and Causes
1. Load Variation Modulation
The radial load in the bearing determines the strength of the impact
from rolling over a fault. A fault in a stationary bearing race will be
subjected to the same force at each roll and consequently all the
pulses in the pulse train will be of equal strength/height. On the other
hand, a fault in a rotating race will be subjected to a varying force,
the variation repeating itself with the RPM of the race. This means
that the pulse train will be amplitude-modulated with the RPM of the
race, and in turn all the harmonics in the line spectrum.
Characteristics and Causes
2. Inter-harmonic Frequencies
In a very loose bearing some inter-harmonics of the relative
frequency or speed between the two races will be dominant.
Normally, where the outer race is stationary and the RPM of the inner
race is the shaft speed, the inter-harmonics will be ½, 1, 1½, 2, 2½,...
or 1/3, 2/3, 1, 1 1/3, 1 2/3, 2,… harmonics of the shaft speed. By
inspecting the bearing frequency formulas it can be seen that the
BFFO and BPFI may be very close to the ½ harmonics.
Spectrum
It is a high-resolution spectrum of the
envelope. It shows te first five harmonics
of the BPFI = 40 Hz, all amplitude
modulated by the Shaft-speed = 240 RPM
= 4 Hz accounting for the load variation.
TERIMA KASIH

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Envelope analysis (tugas getaran mekanik kelas 1).pdf

  • 1. ENVELOPE VIBRATIOAN ANALYSIS Anggota: Togarma Hans Novelio 14/366991/TK/42278 Afdhal Rizky 15/379027/TK/42969 Akmal Kholid Farhan 15/379031/TK/42973 Ari Setyo Azhari 15/379033/TK/42975
  • 3. What is Envelope Analysis Envelope Detection or Amplitude Demodulation is the technique of extracting the modulating signal from an amplitude-modulated signal. The result is the time history of the modulating signal. This signal may be studied/interpreted as it is in the time domain or it may be subjected to a subsequent frequency analysis. Envelope Analysis is the FFT (Fast Fourier Transform) frequency spectrum of the modulating signal.
  • 4. Purpose Envelope Analysis can be used for diagnostics/investigation of machinery where faults have an amplitude modulating effect on the characteristic frequencies of the machinery. Examples include faults in gearboxes, turbines and induction motors. Envelope Analysis is also an excellent tool for diagnostics of local faults like cracks and spallings in Rolling Element Bearings (REB).
  • 5. Envelope Detection The bearing frequencies are present throughout the spectrum (the 1/T line spectrum), but obscured at lower frequencies by other vibrations. However, there is a technique that makes it possible to extract the bearing frequencies from the part of the vibration spectrum where the 1/T line spectrum is dominant, that is, amplitude demodulation: A band-pass filter, with centre frequency fc , filters out the selected part of the spectrum, the output is shifted (heterodyned) to low frequency (fc DC) and subjected to envelope detection.
  • 6. Envelope Analysis on PULSE™ Type 7773 If the RPM of the spinning race is not known and has to be measured, you need three analyzers to make Envelope Analysis: 1. A low frequency FFT Analyzer, to measure the RPM of the spinning race. A tacho signal and a Tachometer is a convenient option, but an FFT analyzer will do fine. 2. An FFT Analyzer set to give the overall baseband spectrum, the spectrum used to determine the setting of the band-pass filter in the Envelope Analyzer.
  • 7. Envelope Analysis on PULSE™ Type 7773 3. The Envelope Analyzer – this is an FFT Analyzer with an extra ‘Analysis mode’, i.e., Envelope. The ‘Centre Frequency’ together with ‘Span’ control the band-pass filter. The bandwidth of this band-pass filter, ‘BP’, is twice the ‘Span’, which is the frequency range of the resulting envelope spectrum. The frequency resolution, df, of the envelope spectrum is given by df = ‘Span’/‘Lines’. This means that after having selected the band-pass filter, the frequency resolution is selected by the setting of ‘Lines’. All the remaining analyzer properties are unchanged. The outputs from the Envelope Analyzer, Envelope Time History and Envelope Spectrum (and slices hereof) can be post-processed like the outputs from the FFT analyzer.
  • 8. Characteristics and Causes 1. Load Variation Modulation The radial load in the bearing determines the strength of the impact from rolling over a fault. A fault in a stationary bearing race will be subjected to the same force at each roll and consequently all the pulses in the pulse train will be of equal strength/height. On the other hand, a fault in a rotating race will be subjected to a varying force, the variation repeating itself with the RPM of the race. This means that the pulse train will be amplitude-modulated with the RPM of the race, and in turn all the harmonics in the line spectrum.
  • 9. Characteristics and Causes 2. Inter-harmonic Frequencies In a very loose bearing some inter-harmonics of the relative frequency or speed between the two races will be dominant. Normally, where the outer race is stationary and the RPM of the inner race is the shaft speed, the inter-harmonics will be ½, 1, 1½, 2, 2½,... or 1/3, 2/3, 1, 1 1/3, 1 2/3, 2,… harmonics of the shaft speed. By inspecting the bearing frequency formulas it can be seen that the BFFO and BPFI may be very close to the ½ harmonics.
  • 10. Spectrum It is a high-resolution spectrum of the envelope. It shows te first five harmonics of the BPFI = 40 Hz, all amplitude modulated by the Shaft-speed = 240 RPM = 4 Hz accounting for the load variation.