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1
Emerging Technologies for Rice
Residue Management in Rice-Wheat
Cropping System
Shiv Vendra Singh
Id No.- 50919
PhD-Agronomy
DOCTORAL SEMINAR
Crop Residue Generation- The Indian Scenario
UP (10%)
Punjab (10%)
Maharashtra
(9%)
Total Crop
residues
502 Mt
Rice Surplus 141 Mt
Burning 93 Mt
MNRE, 2014
UP
23%
Punjab
21%
Haryana
10%
Maha.
8%
Karnataka
6%
W.B.
5%
T.N.
5%
Others
22%
BURNING
Haryana (6%)
2
Present Day Era of Crop Intensification and
Mechanized harvesting
Gajendra Singh, 2018
0
100
200
300
400
500
600
700
800
2001 2005 2010 2015
COMBINE HARVESTING
(000, ha)
3
1
1.05
1.1
1.15
1.2
1.25
1.3
1.35
1.4
1960 1970 1980 1990 2000 2010
CROPPING INTENSITY
Satellite Images of Open Burning During October in 2017 and 2018
October, 2018October, 2017
Image Source: NASA-VIIRS
ACCELERATION in OCTOBER
4
5
140
160
180
200
220
2010 2011 2012 2013 2014 2015
CO2 Tg/yr
0.012
0.013
0.014
0.015
0.016
0.017
2010 2011 2012 2013 2014 2015
N2O Tg/yr
South Asia: Environmental pollution due
to Open Burning Annually (2010-15)
Loss of valuable
nutrients (per ha)
N-70kg
P-6kg
K-170 kg
S-11 kg
Enormous
Impacts of
Burning
Greenhouse gas
emission
Release of
shoot particles
causing Smog
Human and
animal Health
Hazards
Loss of microbial
diversity
Deteriorate soil
fertility
6
Importance of residue in dynamic soil system
BeneficialImpact
Improves soil
fertility
Up the SOM
Increase microbial
abundance and
Community
Soil Physical
properties
Aeration
Crop yield and
Farmers Income
Nutrient content in rice and wheat straw
7
In-Situ Management Ex-Situ management
Rice Residue management
Removal
Surface
Retention
Residue
Incorporation
Harrowing
Pre-sowing Irrigation
Harrowing
Rotavator
Planking
Reduced tillage
Zero tillage
Happy seeder
Composting Biochar Commercial
As Soil
Amendments
Mushroom
Biogas plant
Bio-Oil
Paper Board
Sowing
• Microbial inoculants
• Nitrogen Spray
Paper Mills
Ply Board
8
Impact of Residue management on soil properties
under RWCS in 7 year (M.P.)
Parameters Removal Incorporation Burnt
OC (%) 0.69 0.75 0.59
Avl N (kg/ha) 249 264 233
Avl P (kg/ha) 18 23 17
Avl K (kg/ha) 56 85 77
MWD (mm) 0.61 0.74 0.59
Bulk Density
(g/cc)
1.32 1.25 1.32
Mandal et. al., 2004
9
Decomposition, an issue with rice Residue
Incorporation !
Si
Silica uptake and transport system
Silica content
Amorphous C-Si Phytoliths
& Cellulose and lignin
Factors
Silica
Temperature
Moisture
Soil pH
Aeration
10
Residue harvester cum
chopper cum collector
Baler
Combine harvested field
Zero Tillage/Happy Seeder Happy Seeder
Residue retention 11
Zero Tillage/Happy Seeder
Swachh
Bharat
Abhiyan
NCOF, Ghaziabad, 2014
Swachh Bharat Abhiyan
Safe and Simple
Ready to use
Applicable for all kind of Agri
and municipal waste
Low cost @ Rs. 20/- per bottle
Quick Composting (30-40 Day)
12
Waste Decomposer
Rice residue composting using microbial inoculants
decomposers
Josoh et. al., 2013
EM: Effective Microorganisms
Compost Mixture: 50% rice straw +
30% goat manure + 20% green waste
13
Residue as Biochar
14
Biochar in Soil
Retain moisture
Lock Nutrients
C-Sequestration
15
Impact of pyrolysis temperature on the properties
of biochar
16
Mushroom Production
Watering
Baled Rice Straw
Harvest
Collection and lime watering Rice
Straw
Let it ferment (7-10 days)
Slake lime @ 2% Solution
50-60 kg Mushroom (fresh weight)
from 100 kg Rice Straw
Additional Benefit
Substrate with narrow C:N ratio and
microbial abundance back to field
17
Process route of the anaerobic digestion power plant in Fazilka, Punjab,
India (2016) 18
Second Stage digester
(2900 m3
Gas Reservoir
Electric Generator
Residue Management Options and Approaches
19
Can be used for CA?
Can be pyrolyzed ?
Can be Composted ?
Can be used for fodder?
Mushroom Production ?
Commercial utilization
Retain in field (Happy Seeder)
Follow CA for all crops
Leave stubble and collect loose
Use Manure in CA
Collection for composting or leave in field
and use decomposer
Leave stubbles and collect loose, install
biochar kiln and back to field
Use residue bales for mushroom cultivation
Recycle spent in CA
Establish community biogas, electricity,
biofuel plants and recycle Slurry in CA
CONCLUSION
20
In-situ management through mechanical intervenes (Baler,
Zero tillage, Happy Seeder) may be promising in terms of soil
carbon pool, soil health without any yield penalty but
management of huge residue quantum can not be achieved
through single aspect. Thus, ex-situ management options by
leaving 30-40% residue in field together with composting,
Biochar production etc. can be potential options.
Present day possible package
21
Incorporation
Mulcher/Shredder
Retention
Decomposer/Nitrogen
application
Harrow, Rotavator, planking Baler
Sowing
Happy
Seeder
Partial
Biochar
Production
THANKING
YOU
22

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Emerging Technologies for Rice Residue Management in Rice-Wheat Cropping System

  • 1. 1 Emerging Technologies for Rice Residue Management in Rice-Wheat Cropping System Shiv Vendra Singh Id No.- 50919 PhD-Agronomy DOCTORAL SEMINAR
  • 2. Crop Residue Generation- The Indian Scenario UP (10%) Punjab (10%) Maharashtra (9%) Total Crop residues 502 Mt Rice Surplus 141 Mt Burning 93 Mt MNRE, 2014 UP 23% Punjab 21% Haryana 10% Maha. 8% Karnataka 6% W.B. 5% T.N. 5% Others 22% BURNING Haryana (6%) 2
  • 3. Present Day Era of Crop Intensification and Mechanized harvesting Gajendra Singh, 2018 0 100 200 300 400 500 600 700 800 2001 2005 2010 2015 COMBINE HARVESTING (000, ha) 3 1 1.05 1.1 1.15 1.2 1.25 1.3 1.35 1.4 1960 1970 1980 1990 2000 2010 CROPPING INTENSITY
  • 4. Satellite Images of Open Burning During October in 2017 and 2018 October, 2018October, 2017 Image Source: NASA-VIIRS ACCELERATION in OCTOBER 4
  • 5. 5 140 160 180 200 220 2010 2011 2012 2013 2014 2015 CO2 Tg/yr 0.012 0.013 0.014 0.015 0.016 0.017 2010 2011 2012 2013 2014 2015 N2O Tg/yr South Asia: Environmental pollution due to Open Burning Annually (2010-15) Loss of valuable nutrients (per ha) N-70kg P-6kg K-170 kg S-11 kg
  • 6. Enormous Impacts of Burning Greenhouse gas emission Release of shoot particles causing Smog Human and animal Health Hazards Loss of microbial diversity Deteriorate soil fertility 6
  • 7. Importance of residue in dynamic soil system BeneficialImpact Improves soil fertility Up the SOM Increase microbial abundance and Community Soil Physical properties Aeration Crop yield and Farmers Income Nutrient content in rice and wheat straw 7
  • 8. In-Situ Management Ex-Situ management Rice Residue management Removal Surface Retention Residue Incorporation Harrowing Pre-sowing Irrigation Harrowing Rotavator Planking Reduced tillage Zero tillage Happy seeder Composting Biochar Commercial As Soil Amendments Mushroom Biogas plant Bio-Oil Paper Board Sowing • Microbial inoculants • Nitrogen Spray Paper Mills Ply Board 8
  • 9. Impact of Residue management on soil properties under RWCS in 7 year (M.P.) Parameters Removal Incorporation Burnt OC (%) 0.69 0.75 0.59 Avl N (kg/ha) 249 264 233 Avl P (kg/ha) 18 23 17 Avl K (kg/ha) 56 85 77 MWD (mm) 0.61 0.74 0.59 Bulk Density (g/cc) 1.32 1.25 1.32 Mandal et. al., 2004 9
  • 10. Decomposition, an issue with rice Residue Incorporation ! Si Silica uptake and transport system Silica content Amorphous C-Si Phytoliths & Cellulose and lignin Factors Silica Temperature Moisture Soil pH Aeration 10
  • 11. Residue harvester cum chopper cum collector Baler Combine harvested field Zero Tillage/Happy Seeder Happy Seeder Residue retention 11 Zero Tillage/Happy Seeder
  • 12. Swachh Bharat Abhiyan NCOF, Ghaziabad, 2014 Swachh Bharat Abhiyan Safe and Simple Ready to use Applicable for all kind of Agri and municipal waste Low cost @ Rs. 20/- per bottle Quick Composting (30-40 Day) 12 Waste Decomposer
  • 13. Rice residue composting using microbial inoculants decomposers Josoh et. al., 2013 EM: Effective Microorganisms Compost Mixture: 50% rice straw + 30% goat manure + 20% green waste 13
  • 15. Biochar in Soil Retain moisture Lock Nutrients C-Sequestration 15
  • 16. Impact of pyrolysis temperature on the properties of biochar 16
  • 17. Mushroom Production Watering Baled Rice Straw Harvest Collection and lime watering Rice Straw Let it ferment (7-10 days) Slake lime @ 2% Solution 50-60 kg Mushroom (fresh weight) from 100 kg Rice Straw Additional Benefit Substrate with narrow C:N ratio and microbial abundance back to field 17
  • 18. Process route of the anaerobic digestion power plant in Fazilka, Punjab, India (2016) 18 Second Stage digester (2900 m3 Gas Reservoir Electric Generator
  • 19. Residue Management Options and Approaches 19 Can be used for CA? Can be pyrolyzed ? Can be Composted ? Can be used for fodder? Mushroom Production ? Commercial utilization Retain in field (Happy Seeder) Follow CA for all crops Leave stubble and collect loose Use Manure in CA Collection for composting or leave in field and use decomposer Leave stubbles and collect loose, install biochar kiln and back to field Use residue bales for mushroom cultivation Recycle spent in CA Establish community biogas, electricity, biofuel plants and recycle Slurry in CA
  • 20. CONCLUSION 20 In-situ management through mechanical intervenes (Baler, Zero tillage, Happy Seeder) may be promising in terms of soil carbon pool, soil health without any yield penalty but management of huge residue quantum can not be achieved through single aspect. Thus, ex-situ management options by leaving 30-40% residue in field together with composting, Biochar production etc. can be potential options.
  • 21. Present day possible package 21 Incorporation Mulcher/Shredder Retention Decomposer/Nitrogen application Harrow, Rotavator, planking Baler Sowing Happy Seeder Partial Biochar Production

Editor's Notes

  1. Upto now we are clear about the potential benefits of biochar and how it can be made from simple starting materials like crop residue. India has a big residue surplus that can be channeled into biochar energy. Lets have a look at the on field biomass generation surplus in india Fig 1 explaination- With the increase in yields from the crops, the amount of residue generation has also increased substantially, with most of it coming from the irrigated rice wheat ecosystems. Generation of crop residues is highest in UP with 60 million tonnes followed by Punjab with 51 million tonnes and Maharashtra 46 million tonnes. While UP and Punjab mainly account for the cereal residues, maha accounts for maximum residue from pulses. Fig 2 explaination-Of the total 686 million tonnes of crop residue only a very little is utilized and a whopping 434 million tonnes approx is surplus. About 304 i.e. 70% million tonnes of this is accounted by cereals only with most of it coming from rice and wheat. Fig- 3 explaination We can also have a look on the break up of contributions of various crops to residue generation in india, which is again as per the numerical figures discussed just now
  2. It is important to deploy different strategies for stubble management at different places based on the available technology. For instance, the Government of Punjab has set a pilot project with Nu-way in Bathinda to process briquettes from two lakh tonne of rice crop residue. NTPC will use the briquette output as a fuel in its power plant. It is worthy to note that converting rice-crop residue into briquettes is not an expensive process. The cost of these briquettes for a power plant is at par with coal. Similarly, Larsen & Toubro and Hindustan Petroleum Corporation are setting up plants to utilise crop residue in power generation, and producing bioethanol, respectively.
  3. It is important to deploy different strategies for stubble management at different places based on the available technology. For instance, the Government of Punjab has set a pilot project with Nu-way in Bathinda to process briquettes from two lakh tonne of rice crop residue. NTPC will use the briquette output as a fuel in its power plant. It is worthy to note that converting rice-crop residue into briquettes is not an expensive process. The cost of these briquettes for a power plant is at par with coal. Similarly, Larsen & Toubro and Hindustan Petroleum Corporation are setting up plants to utilise crop residue in power generation, and producing bioethanol, respectively.
  4. Impact on Soil Loss of vital components such as nitrogen, phosphorus, sulphur and potassium from the top soil layer, making the land less fertile and unavailable for agriculture in the long run. Impact on farmers’ income Additional monetary costs for stubble burning in terms of additional fertilizer, pesticides and irrigation Hidden Cost Losses of soil nutrient, vegetation, bio-diversity and accidents caused because of low visibility, Human
  5. Glucanase and B-1-3 Glucanase enzyme, trigger the plant defense mechanism