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Electromagnetic actuator
with variable compliance
INVENTORS: Rocco Rizzo
Antonino Musolino
Sami Barmada
Valentina Consolo
Nunzia Fontana
Luca Sani
Mauro Tucci
Emanuele Crisostomi
STATUS PATENT: FILED
PRIORITY NUMBER: 102019000020910
PRIORITY DATE: 12/11/2019
PUBLISHED AS: PCT/IB2020/060554
The proposed device aims to fill a gap in the field of electromagnetic and mechanical actuators; creating
a simple and compact actuator capable of simultaneously producing an active force/torque and a
passive reaction with variable compliance. Solutions currently in use are based on separate and
complex devices, difficult to integrate in small volumes.
The presence of a single actuator able to operate in an active and passive way can bring considerable
advantages in the design of robotic, biomedical and industrial systems in terms of reducing complexity
and increasing the performance and functionality of the systems in which they will be used.
The system is designed to provide an active electromagnetic torque and a passive internal reaction pair.
The active electromagnetic torque is produced by the interaction between the magnetic field generated
by a system of electric windings on the stator and the currents induced on an aluminium foil placed on
the rotor.
The passive reaction torque, instead, is obtained thanks to a magnetoreological fluid (MRF) contained
in the gap between stator and rotor. This fluid is composed of micro-particles of iron dispersed in a base
of oil or water. In resting conditions, it behaves like a common low-viscosity lubricating fluid. If the fluid
is excited by an external magnetic field, instead, it changes its rheological properties to become semi-
solid.
By properly controlling the magnetic field of excitation of the MRF it is possible to modulate the passive
reaction torque obtaining a device with variable compliance.
The system works with 3 degrees of freedom (Dof) being able to move in the plane z-x and z-y with an
angle width of about ± (60° - 70°) and being able to rotate of 360 around the z axis.
Invention
Drawings
&
pictures
The electromagnetic variable-compliance actuator developed can be used in robotics, in particular in industrial
robotics, as a spherical "joint" for connections between mobile parts; in the biomedical field the intended use is in the
design of special prostheses or haptic interfaces.
The device may be able to simulate human body joints or to recreate a force feedback capable of reproducing a
constrained movement, to be used for example in remote surgical activities, or in personnel training (for example health
professionals) via virtual devices.
In addition, the device can be used for the realization of Joystick in which the reaction force can be made to vary
according to different parameters (for example in the cloche of flight simulators or video games) or in wind generators
as a start/braking system controlled according to wind speed and rotation system stress.
Industrial applications
Possible
developments
A prototype that is currently in the testing phase has been realized thanks to a
partnership with a company in the sector that has taken care of the actual
construction of the various components of the device and their assembly.
It is planned to develop further prototypes, even on a different scale, to
conduct experimental tests and analysis of the results to increase the TRL current and
futures prototypes .
As a result of this phase, new specifications will be available for use in the
construction of a new refined laboratory prototype, on which experimental
measurements will be carried out both to validate general performance and assess
the capability of the device to be used for the intended applications.
You can watch a video of the technology to the following LINK.
Tech Transfer Office of University of Pisa
For more information:
Ufficio Regionale di Trasferimento Tecnologico
Headquarters: Via Luigi Carlo Farini, 8 50121 Firenze (FI)
E-mail: urtt@regione.toscana.it
For more information:
Headquarters: Lungarno Pacinotti 43/44, Pisa (PI) 56126
Web site: www.unipi.it/index.php/trasferimento
E-mail: valorizzazionericerca@unipi.it

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Electromagnetic actuator with variable compliance

  • 1. Electromagnetic actuator with variable compliance INVENTORS: Rocco Rizzo Antonino Musolino Sami Barmada Valentina Consolo Nunzia Fontana Luca Sani Mauro Tucci Emanuele Crisostomi STATUS PATENT: FILED PRIORITY NUMBER: 102019000020910 PRIORITY DATE: 12/11/2019 PUBLISHED AS: PCT/IB2020/060554
  • 2. The proposed device aims to fill a gap in the field of electromagnetic and mechanical actuators; creating a simple and compact actuator capable of simultaneously producing an active force/torque and a passive reaction with variable compliance. Solutions currently in use are based on separate and complex devices, difficult to integrate in small volumes. The presence of a single actuator able to operate in an active and passive way can bring considerable advantages in the design of robotic, biomedical and industrial systems in terms of reducing complexity and increasing the performance and functionality of the systems in which they will be used. The system is designed to provide an active electromagnetic torque and a passive internal reaction pair. The active electromagnetic torque is produced by the interaction between the magnetic field generated by a system of electric windings on the stator and the currents induced on an aluminium foil placed on the rotor. The passive reaction torque, instead, is obtained thanks to a magnetoreological fluid (MRF) contained in the gap between stator and rotor. This fluid is composed of micro-particles of iron dispersed in a base of oil or water. In resting conditions, it behaves like a common low-viscosity lubricating fluid. If the fluid is excited by an external magnetic field, instead, it changes its rheological properties to become semi- solid. By properly controlling the magnetic field of excitation of the MRF it is possible to modulate the passive reaction torque obtaining a device with variable compliance. The system works with 3 degrees of freedom (Dof) being able to move in the plane z-x and z-y with an angle width of about ± (60° - 70°) and being able to rotate of 360 around the z axis. Invention
  • 4. The electromagnetic variable-compliance actuator developed can be used in robotics, in particular in industrial robotics, as a spherical "joint" for connections between mobile parts; in the biomedical field the intended use is in the design of special prostheses or haptic interfaces. The device may be able to simulate human body joints or to recreate a force feedback capable of reproducing a constrained movement, to be used for example in remote surgical activities, or in personnel training (for example health professionals) via virtual devices. In addition, the device can be used for the realization of Joystick in which the reaction force can be made to vary according to different parameters (for example in the cloche of flight simulators or video games) or in wind generators as a start/braking system controlled according to wind speed and rotation system stress. Industrial applications
  • 5. Possible developments A prototype that is currently in the testing phase has been realized thanks to a partnership with a company in the sector that has taken care of the actual construction of the various components of the device and their assembly. It is planned to develop further prototypes, even on a different scale, to conduct experimental tests and analysis of the results to increase the TRL current and futures prototypes . As a result of this phase, new specifications will be available for use in the construction of a new refined laboratory prototype, on which experimental measurements will be carried out both to validate general performance and assess the capability of the device to be used for the intended applications. You can watch a video of the technology to the following LINK.
  • 6. Tech Transfer Office of University of Pisa For more information: Ufficio Regionale di Trasferimento Tecnologico Headquarters: Via Luigi Carlo Farini, 8 50121 Firenze (FI) E-mail: urtt@regione.toscana.it For more information: Headquarters: Lungarno Pacinotti 43/44, Pisa (PI) 56126 Web site: www.unipi.it/index.php/trasferimento E-mail: valorizzazionericerca@unipi.it