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Design principles for successful Profinet networks - Pietro Benfatti

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PROFIBUS and PROFINET InternationaI - PI UK
PROFIBUS and PROFINET InternationaI - PI UK

The presenter leads the audience through the basics of good network design, introducing some common issues that they will then be encouraged to work together to solve, applying what they have been taught. The format will be that of an interactive discussion using large screen schematics to help redesign the network until it is made to work properly.

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Coventry, 24th of October 2018 PROCENTEC: Design Principles for Successful PROFINET Networks
2PROFIBUS UK 2Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
3PROFIBUS UKPROCENTEC – PI UK – 24-10-2018 Introduction © 2017 Pietro Benfatti Focus & About: • International Reliability Specialist Education & Training • Certified PROFIBUS Engineer • Certified PROFINET Engineer • PROFIBUS T&M Certificate • PROFINET T&M Certificate • MBA- RSM, Erasmus University • BSc. Economics- Bocconi University Email: pbenfatti@procentec.com Mobile: +31 6 83 607 915 UK Office: +44 (0) 7534307696 Digital World Centre 1 Lowry Plaza Suite 620 The Quays, Salford M50 3UB
4PROFIBUS UKEditable name of event The Reliability Specialist © 2017
5PROFIBUS UK 5Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
6PROFIBUS UKEditable name of event © 2017 The Land of the Blind
7PROFIBUS UKEditable name of event Challenges with PROFINET • More data and faster • Expanding networks • Missing network schematics • Wrong Settings • PROFINET is NOT PROFIBUS on Ethernet • The Knowledge Gap • Industrial ≠ Office © 2017
8PROFIBUS UKEditable name of event © 2017 Repetita Iuvant
9PROFIBUS UKEditable name of event PROFINET Troubleshooting From daisy chain to point-to-point communication: No more scope images No live checking of the wiring while the link is running. © 2017 Test Point We need to rely on built-in functionalities and diagnostics for checking the status of the running network.
10PROFIBUS UK 10Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
11PROFIBUS UKEditable name of event 1. Cabling Separation between signal and power cables © 2017 P R O F I N E T
12PROFIBUS UKEditable name of event 2. Connectors Use PROFINET stripping tools Follow connector instructions Certified connectors © 2017
13PROFIBUS UKEditable name of event 3. Grounding Establish a connection between the cable shield and the equipotential bonding bar Make sure cables and devices are correctly grounded © 2017 OK No Plant Equipotential bonding Functional ground PROFINET
14PROFIBUS UKEditable name of event 4. Topology Consider the best topology during the design phase Use managed switches (if CCB or CCC they must be certified) Reserve Mirror-ports for diagnostics or install a sniffing TAP © 2017 Device connection via integrated switch Device connection via switch
15PROFIBUS UKEditable name of event 5. Names, Documentation and Labels Provide complete and updated schematics Cables must be labelled and labels must be easy to understand and according to schematics PROFINET names, IP addresses and subnets must be chosen correctly and included in documentation and schematics © 2017
16PROFIBUS UKEditable name of event Certified Trainings & Competence Centres There are 3 main guidelines for PROFINET design, installation and commissioning (about 500 pages) PROFINET Certified Trainings Work together with Competence Centres © 2017
17PROFIBUS UK 17Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
18PROFIBUS UKEditable name of event The Universe of Industry 4.0 © 2017 System complexity will continue to increase Integration of old protocols (PROFIBUS) and multiple manufactures Globally accessible and locally supported
19PROFIBUS UKEditable name of event © 2017 Preventing Costly Production Downtimes
20PROFIBUS UKEditable name of event 1. During Commissioning Check configuration Protocol analysis (TAP) Protocol guidelines Training and experts support © 2017
21PROFIBUS UKEditable name of event 2. During Operation • Permanent monitoring • Network overview • Connections quality: Namur Icons • Device Maintenance • Multi protocol, vendor independent • Alarms and notifications © 2017
22PROFIBUS UKEditable name of event 1. Globally Connected © 2017
23PROFIBUS UK 23Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
24PROFIBUS UKEditable name of event Play Time © 2017
25PROFIBUS UKEditable name of event . . . ? © 2017
26PROFIBUS UKEditable name of event Solution © 2017
27PROFIBUS UKEditable name of event . . . ? © 2017
28PROFIBUS UKEditable name of event . . . ? © 2017
29PROFIBUS UKEditable name of event . . . ? © 2017
30PROFIBUS UKEditable name of event . . . ? © 2017
31PROFIBUS UKEditable name of event Solution © 2017
32PROFIBUS UKEditable name of event . . . ? © 2017
33PROFIBUS UKEditable name of event . . . ? © 2017
34PROFIBUS UKEditable name of event Solution: Grounding with Patch Box © 2017
35PROFIBUS UKEditable name of event . . . ? © 2017
36PROFIBUS UKEditable name of event . . . ? © 2017
37PROFIBUS UKEditable name of event Solution: Labels + Managed Switches © 2017
38PROFIBUS UKEditable name of event Solution: Labels © 2017
39PROFIBUS UK 39Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
40PROFIBUS UKEditable name of event To Wrap Up © 2017 From the land of the blind To… Preventing Unplanned Production Downtimes
41PROFIBUS UK 41Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
42PROFIBUS UKEditable name of event © 2017 Q & A
43PROFIBUS UK 43Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
44PROFIBUS UKPROCENTEC – PI UK – 24-10-2018 Contact Information © 2017 Email: pbenfatti@procentec.com Mobile: +31 6 83 607 915 UK Office: +44 (0) 7534307696 Digital World Centre 1 Lowry Plaza Suite 620 The Quays, Salford M50 3UB

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Design principles for successful Profinet networks - Pietro Benfatti

  • 1. Coventry, 24th of October 2018 PROCENTEC: Design Principles for Successful PROFINET Networks
  • 2. 2PROFIBUS UK 2Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
  • 3. 3PROFIBUS UKPROCENTEC – PI UK – 24-10-2018 Introduction © 2017 Pietro Benfatti Focus & About: • International Reliability Specialist Education & Training • Certified PROFIBUS Engineer • Certified PROFINET Engineer • PROFIBUS T&M Certificate • PROFINET T&M Certificate • MBA- RSM, Erasmus University • BSc. Economics- Bocconi University Email: pbenfatti@procentec.com Mobile: +31 6 83 607 915 UK Office: +44 (0) 7534307696 Digital World Centre 1 Lowry Plaza Suite 620 The Quays, Salford M50 3UB
  • 4. 4PROFIBUS UKEditable name of event The Reliability Specialist © 2017
  • 5. 5PROFIBUS UK 5Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
  • 6. 6PROFIBUS UKEditable name of event © 2017 The Land of the Blind
  • 7. 7PROFIBUS UKEditable name of event Challenges with PROFINET • More data and faster • Expanding networks • Missing network schematics • Wrong Settings • PROFINET is NOT PROFIBUS on Ethernet • The Knowledge Gap • Industrial ≠ Office © 2017
  • 8. 8PROFIBUS UKEditable name of event © 2017 Repetita Iuvant
  • 9. 9PROFIBUS UKEditable name of event PROFINET Troubleshooting From daisy chain to point-to-point communication: No more scope images No live checking of the wiring while the link is running. © 2017 Test Point We need to rely on built-in functionalities and diagnostics for checking the status of the running network.
  • 10. 10PROFIBUS UK 10Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
  • 11. 11PROFIBUS UKEditable name of event 1. Cabling Separation between signal and power cables © 2017 P R O F I N E T
  • 12. 12PROFIBUS UKEditable name of event 2. Connectors Use PROFINET stripping tools Follow connector instructions Certified connectors © 2017
  • 13. 13PROFIBUS UKEditable name of event 3. Grounding Establish a connection between the cable shield and the equipotential bonding bar Make sure cables and devices are correctly grounded © 2017 OK No Plant Equipotential bonding Functional ground PROFINET
  • 14. 14PROFIBUS UKEditable name of event 4. Topology Consider the best topology during the design phase Use managed switches (if CCB or CCC they must be certified) Reserve Mirror-ports for diagnostics or install a sniffing TAP © 2017 Device connection via integrated switch Device connection via switch
  • 15. 15PROFIBUS UKEditable name of event 5. Names, Documentation and Labels Provide complete and updated schematics Cables must be labelled and labels must be easy to understand and according to schematics PROFINET names, IP addresses and subnets must be chosen correctly and included in documentation and schematics © 2017
  • 16. 16PROFIBUS UKEditable name of event Certified Trainings & Competence Centres There are 3 main guidelines for PROFINET design, installation and commissioning (about 500 pages) PROFINET Certified Trainings Work together with Competence Centres © 2017
  • 17. 17PROFIBUS UK 17Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
  • 18. 18PROFIBUS UKEditable name of event The Universe of Industry 4.0 © 2017 System complexity will continue to increase Integration of old protocols (PROFIBUS) and multiple manufactures Globally accessible and locally supported
  • 19. 19PROFIBUS UKEditable name of event © 2017 Preventing Costly Production Downtimes
  • 20. 20PROFIBUS UKEditable name of event 1. During Commissioning Check configuration Protocol analysis (TAP) Protocol guidelines Training and experts support © 2017
  • 21. 21PROFIBUS UKEditable name of event 2. During Operation • Permanent monitoring • Network overview • Connections quality: Namur Icons • Device Maintenance • Multi protocol, vendor independent • Alarms and notifications © 2017
  • 22. 22PROFIBUS UKEditable name of event 1. Globally Connected © 2017
  • 23. 23PROFIBUS UK 23Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
  • 24. 24PROFIBUS UKEditable name of event Play Time © 2017
  • 25. 25PROFIBUS UKEditable name of event . . . ? © 2017
  • 26. 26PROFIBUS UKEditable name of event Solution © 2017
  • 27. 27PROFIBUS UKEditable name of event . . . ? © 2017
  • 28. 28PROFIBUS UKEditable name of event . . . ? © 2017
  • 29. 29PROFIBUS UKEditable name of event . . . ? © 2017
  • 30. 30PROFIBUS UKEditable name of event . . . ? © 2017
  • 31. 31PROFIBUS UKEditable name of event Solution © 2017
  • 32. 32PROFIBUS UKEditable name of event . . . ? © 2017
  • 33. 33PROFIBUS UKEditable name of event . . . ? © 2017
  • 34. 34PROFIBUS UKEditable name of event Solution: Grounding with Patch Box © 2017
  • 35. 35PROFIBUS UKEditable name of event . . . ? © 2017
  • 36. 36PROFIBUS UKEditable name of event . . . ? © 2017
  • 37. 37PROFIBUS UKEditable name of event Solution: Labels + Managed Switches © 2017
  • 38. 38PROFIBUS UKEditable name of event Solution: Labels © 2017
  • 39. 39PROFIBUS UK 39Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
  • 40. 40PROFIBUS UKEditable name of event To Wrap Up © 2017 From the land of the blind To… Preventing Unplanned Production Downtimes
  • 41. 41PROFIBUS UK 41Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
  • 42. 42PROFIBUS UKEditable name of event © 2017 Q & A
  • 43. 43PROFIBUS UK 43Editable name of event Introduction1 Challenges with PROFINET2 6 Main Design Principles3 Permanent Monitoring4 Play Time5 Wrap Up6 Q&A7 Contact Information8 © 2017 Agenda
  • 44. 44PROFIBUS UKPROCENTEC – PI UK – 24-10-2018 Contact Information © 2017 Email: pbenfatti@procentec.com Mobile: +31 6 83 607 915 UK Office: +44 (0) 7534307696 Digital World Centre 1 Lowry Plaza Suite 620 The Quays, Salford M50 3UB