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Portable 
Electric Guitar 
2
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Contents 
Project Proposal……………………………………………………….…..4 
Project Management …………………………………………………..20 
Project Development and Realisation…………………………..24 
Evidence of Creativity…………………………………………………..30 
Project Evaluation………………………………………………………..60 
Appendix ……………………………………………………………………66 
HSC Major Project – BOS Number: 26234026
Portable 
Electric Guitar 
Project 
Proposal 
HSC Major Project – BOS Number: 26234026 4
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Project Proposal 
Identify The Need 
Market research demonstrates the lack of innovation available to make an electric guitar entirely portable. As most musicians will agree, it’s 
extremely frustrating to have to lug a heavy amplifier, along with leads and extension cords around with you, to simply have a ‘jam’ with 
others. Along with the portability aspect of the guitar, it would be crucial to have it produce a neat, crisp sound that has the potential to put 
out a sound of reasonable volume. Not all the time is it possible to please a small crowd with the use of just an in-built speaker from the 
guitar; therefore it would be extremely helpful to be able to have the option to connect, through radio frequency technology, to existing sound 
systems. 
Brief 
I intend on researching, designing 
and developing a working 
prototype that allows guitarist to 
play the electric guitar, remotely 
(without the need of an amplifier), 
with the option to connect through 
radio frequency technology to 
existing sound systems, that is 
extremely portable, and ready to 
play, as soon as it’s picked up. 
HSC Major Project – BOS Number: 26234026 
Constraints and Limitations 
• The finished product must be functional and meet the set brief 
• All aspects must work well, and with minimal delays. 
• The Project and accompanying portfolio must be completed by August, 2014. 
• Product should be able to connect wirelessly to existing systems. 
• Product must be aesthetically pleasing. 
• Product must be cost efficient to meet the desired market needs. 
• Must be safe to use, and present no harm to the user. 
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Criteria to Evaluate Success 
Criteria to Evaluate Success 
When starting a new design process, the design features to 
the solution will need to be assessed in order to discover 
how well the identified need or want is satisfied. To define 
this, there a range of topics, under which I should ask myself, 
to ensure that the best and most suitable product is being 
produced to meet the requirement. When designing a 
product it is essential to explore the key areas of design 
therefore, the criterion is based around these elements: 
1. Is the finished product aesthetically 
pleasing? 
2. Does the final product meet market 
quality finishing? 
HSC Major Project – BOS Number: 26234026 
Function 
1. Does the final product produce sound from 
the speaker? 
2. Is the final product able to connect 
wirelessly to existing sound systems? 
3. Is the shape (body) of the guitar 
comfortable to play? 
Aesthetics 
Cost Safety 
1. Is the final product cost 1. Is the product safe? 
effective and a viable purchase 
for the target market? 
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Areas to Investigate 
Exploration of Existing Products 
Guitar Design 
1. Guitar Shape 2. Type of Neck 3. Materials to Use 
Hardware 
1. Speakers 2. Amps 3. Batteries 4. Pickups 5. Wireless Technologies 
HSC Major Project – BOS Number: 26234026 
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Sponsorship Strategy 
Sponsorship letter 
HSC Major Project – BOS Number: 26234026 
Sponsorship Outcome 
Sponsorship 
Process for Receiving Sponsorship Funds 
1. Identified funds required for project 
2. Approximated Budget 
3. Identify collaborative partner 
4. Approached business personally and 
presented sponsorship letter and 
booklet, followed up with phone call. 
5. Visited business and accepted cheque 
6. Managed Budget 
7. Certificate of Recognition 
8. Kept partners informed of 
progress. 
After I realised the process was going to cost a 
substantial amount of money, I sat down and devised 
a strategy to best receive funds from a collaborative 
partner. Based on previous sponsorship experiences, I 
finalised that I had to personally approach businesses 
as a team and present a formal letter personally 
addressed to the individual business. 
By creating a personalized strategy I feel as though I'm 
generating the best impact on potential sponsors, 
mainly by getting them involved in the project, and 
not just taking their time and money, and that’s it… I 
believe that sponsors are a part of the project and 
should be continually thanked and involved 
throughout. 
After recognising potential collaborative 
partners, I phoned the best music store in 
the central west first, Lander’s Music in 
Orange. They were only too happy to 
have a look at my portfolio. After 
travelling down to orange that weekend 
and talking to the owner, he agreed to 
provide me with a $250 store credit, 
which was extremely generous of them… 
That money lightened the burned of cost 
significantly 
Knowing that I must provide a formal letter to 
not only show my possible collaborative 
partner that I’m developing a year 12 major 
project, but to demonstrate to them how 
serious I am to produce a quality, working 
prototype 
The business also got to keep these letter to 
revise and decide how much they were going 
to sponsor, or to take to a work meetings and 
discuss with colleagues. Everything from who I 
am , what my project intent is, to what 
sponsorship packages are available. 
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Investigation 
Factors Affecting the Design 
Throughout the course of Design and Technology, it is essential to assess the 
process of design, but also the factors that affect it. By analyzing these 
factors, the quality of the design is greatly improved, as the research as a 
whole with be more extensive. This results in a more definitive project, 
which allows one to meet the criteria of the brief, this gives the consumer 
exactly what they desire. Overall, that is the essential part of the project; to 
meet the requirements of the brief, set by the possible consumer. 
When design the enclosure for the guitar, the following aspects were 
explored: 
• Appropriateness of Design 
• Needs 
• Aesthetics 
• Sustainability / Durability / Environmental impacts (Energy, Recyclability) 
• Obsolescence 
HSC Major Project – BOS Number: 26234026 
Appropriateness of Design 
When designing something, it is instrumental to take into 
consideration what is appropriate in regards to the overall 
design, amount of time spent on something, and also the 
funds invested. The development of the revolutionary 
guitar looks at these elements by taking into deep 
consideration the time spent on particular aspects of the 
project, as some parts simply don’t require as much tine as 
others, for example, the development of the budget plan 
doesn’t require as much time spent on it, in comparison to 
the creation/management of the portfolio, as the folio is an 
ongoing part of the overall process; a journal of events, if 
you must. Due to the factors, the implementation of man 
plans such as the time management plan (gant chart) was 
introduced to ensure that the appropriate time was allowed 
for individual aspects of the project. Appropriateness also 
explores the market, for a desire for the intended product. 
It is simply inappropriate to design something that the 
market already has. 
Needs 
Needs in an important part of any design project, as we are dealing with investing time, money and resources into producing something. There is no 
reason to produce a product if the market does not ‘need’ the product. As mentioned above, market research demonstrates the lack of innovation 
available to make an electric guitar entirely portable. So by addressing the needs of the market, the overall success of the product is greatly 
heightened. 
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Investigation 
Aesthetics Sustainability/ Durability 
In the case of design, aesthetics refers 
to the overall appeal of the product. If 
something is referred to as 
‘aesthetically pleasing’, it usually 
represents a positive appeal towards 
those who are viewing it, and especially 
those who are intending on buying it. 
For this particular product, it is essential 
for the guitar to be extremely pleasing 
to look at, as this encourages people to 
go and inquire about what the product 
can do, the ‘looks’ of the product, draw 
customers attention. This is crucial to 
the success of the final product. 
Depending on the project, certain elements of the design process tend to take priority over others. In the project it is extremely clear that the 
overall design should be just as functional as it is aesthetically pleasing, instead of being designed to be placed into mass production. Every design 
situation should be approached individually, as a vast majority require a significantly different type of time and effort, in regards to the design 
requirements. 
HSC Major Project – BOS Number: 26234026 
While these two design factors can be very 
different, in a way, they prove to benefit 
each other better than they contrast. As the 
two relate to the overall impact of the 
design, and it’s life time, I can place these 
two together to assess the requirements 
they must meet, based on the needs of the 
product. For this project, the sustainability 
will be based on the overall construction, 
and the materials it is built from, while the 
durability can be assessed of the quality of 
the works. This is to ensure that the project 
will sustain it’s appeal, and continue the 
meet the markets needs. 
Obsolescence / Environmental Impacts 
Due to history, this kind of product is 
usually pretty rare to become obsolete as 
guitars tent be be like old cars, they grow 
in value the older they become. However 
as products will still become obsolete 
over time, the way in which they are dealt 
with after their ‘life’ is up, is crucial. All 
parts of the guitar can be recycled and 
used in other guitars. If this isn’t the case, 
wood from the guitar can easily be 
recycled, and so to can the metal and 
electronics into other products. The 
electronics can be melted down and re 
used, with the pickups being replaced and 
can be reused in another guitar. 
Overview 
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Research 
Exploration of the Product 
Existing Designs 
Guitar Shape 
The Shape of a solid body electric guitar doesn’t affect the sound that it produces, that is why there is such a wide variety of shapes and sizes available on the 
market today; however they all have one common element, that is the way in which they produce sound, through an amplifier. Different brands have their 
different approaches with the shape design of the product. 
Fender® Designs 
HSC Major Project – BOS Number: 26234026 
Fender®is an infamous guitar label that 
produces extremely high quality products. 
They are known for their bold design style. 
Certain styles of the Gibson range provided 
limited extra space for the incorporation of 
external hardware, like speakers and amps 
etc. Although, one of the designs is 
highlighted to me that presents enough room 
to embed extra hardware into the existing 
shape, that shape is the ‘Telecaster®’ style 
guitar. As my brief incorporates much external 
hardware, space will become a significant 
Jazzmaster® Stratocaster® Telecaster® space will be utilized. 
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Research 
Gibson® Designs 
HSC Major Project – BOS Number: 26234026 
The ‘Gibson image’ is a very distinct look in 
the guitar world. Their similar guitar 
shapes are all extremely comfortable for 
guitarists to use. However, when looking at 
this design, I find it extremely difficult to 
visualise fitting all the components of my 
design into the guitar shapes. While these 
guitars are very aesthetically pleasing, the 
functionality aspect of the shapes 
available, simply doesn’t suit my 
intentions. 
SG Flying V Les Paul 
Type of Neck 
While it is possible to build a neck from scratch, sometimes ‘reinventing the wheel’, gets mind numbing at times. So, I’ve decided that rather than 
wasting precious time building something that isn’t innovative, it is the most time viable option to purchase one. On the Internet it is extremely easy 
to just pick and buy one that you like most, so that is what I have decided. A quality Australia site, that supplies guitar materials, made in Australia, is 
crucial for my design, as I wish to keep my money within the country, it’s the best thing to do if you’re building a product in regards to standard of 
quality. 
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Neck 
Research 
Neck 1 Neck 2 Neck 3 
HSC Major Project – BOS Number: 26234026 
From the adjacent three options, I 
strongly think that option number ‘2’, is 
of best fit as it is a simple design and it 
too is a dark colour that will be easily 
matchable to my proposed colour 
scheme of the finished product. 
Type of Materials 
The type of wood that is used in guitar manufacturing is 
based on the tonal sound that they produce. Different 
kinds of wood have different tonal characteristics that 
affect the sound that the guitar produces. As I simply 
had no idea where to start, I got in contact with Ray 
Berketa of ‘Berketa Guitars’ and enquired about which 
types of woods to look at. Mr Berketa advised me to go 
to the fender website to find what kinds of woods are 
used in commercial production. Mr Berketa also 
recommended to me to look into the following types of 
wood. 
Recommended materials 
• Queensland maple 
• Mahogany 
• Ash 
• Swamp ash 
• Selery top pine 
• Red woods 
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Research 
Types of Materials 
After research, the product that the market desires is a bright sounding guitar with a nice high end sound, therefore, I wish to fore fill the 
market requirements. The types of wood that I have found that meet similar tonal characteristics are: 
HSC Major Project – BOS Number: 26234026 
Ash: 
Exhibits a "snappier" tone with a bright edge, 
but with a warm bass and long sustain. It is 
often considered as the other "traditional" 
Stratocaster body wood. 
Mahogany: 
Deep warm mids, good sustain 
and nice "bite" 
Maple: 
Punchy, bright, and has a nice bite on the high 
end. Often used only as a laminated top 
instead of an entire body, as it tends to be a 
particularly heavy wood. 
Looking into, and researching this wood and its availability locally, set me back quite substantially. The wood was 
able to be sourced from a local timber company, however, the types of wood which I desired were a lot harder to 
find, therefore making the wood quite costly, which I was unable to afford. Other options needed to be considered. 
A local guitar maker that works at the music shop in town, gave me a hint of advice to seek out some ‘hoop pine’, as 
it was an produced an extremely good quality final product, as well as balancing weight and strength. After research, 
and enquiry at Ramien’s Timber, the assured me the wood was extremely strong for its light weight in comparison to 
other types of wood available, this was crucial to me as I was throwing heavy batteries and other objects into my 
guitar body, it needed to be as light as possible before adding devices and batteries. Hoop Pine 
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Research 
Hardware Ideas 
Speakers 
Deciding on a type of speaker to utilize within my design Is a 
crucial part of the overall function of the design, along with the 
impact it makes on the products success. To ensure that I pick 
the most appropriate speaker, much research is required to 
ensure the best results are achieved. 
The speaker that I wish to choose from must require 
compatibility to a wireless system, either already pre –installed 
or through means of accessing other kinds of wireless 
connectivity. 
• Fully developed speaker setup 
• Standard loudspeakers 
• Small speakers from existing products. 
Amp 
In today’s very advanced technology ere, amplifiers are 
extremely easy to access, and so too are they extremely small, 
which is a major benefit to me, as that is what I require. To 
power my speaker it is crucial for my amplifier to be able to 
produce as much power as possible with the use of a minimal 
power as possible. 
Batteries 
Batteries can be made in all shapes and sizes, however, for my 
project I require a 12v, with an aperture output of something 
greater than five, as well as being able to fin into the desired 
guitar shape. 
HSC Major Project – BOS Number: 26234026 
Hardware Decisions 
Speakers 
Shielded 2" 10W 8-Ohm Full Range Speaker 
General Data: • Nominal Power Handling 
(Pnom)(W): 10 • Max Power Handling (Pmax)(W): 20 • Sensitivity 
(2.83v/1m)(dB): 78 • Weight (M)(Kg): 0.12 
Amp 
Batteries 
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Research 
Hardware Ideas 
Wireless Technology 
In today’s high tech society, wireless technology plays a huge role in a wide variety of 
essential things that we take for granted every day, such as simple things like, television 
remotes, hands- free car devices and not to mention baby monitors. So with this technology 
being widely available, it became apparent to me to incorporate this element into my 
design. In today’s market, there isn’t a guitar available that has this radio frequency built 
into it, however, musicians today use wireless guitar systems to play concerts in massive 
stadiums. To keep up with modern society, it is essential to include this into my product. 
Bluetooth Bluetooth® Audio Dongle 
While the name may take you to question your better 
judgement of the product, this ‘audio dongle’, is an 
inexpensive, easy-to-install, way to incorporate 
Bluetooth® into my product. 
Wireless Guitar System 
While these ‘wireless guitar system’ are extremely 
expensive, they are of professional standard, and allow 
for the highest of quality sound to be produced. The 
question that needs to be posed to myself is, what kind 
of level guitar do I desire to produce? That answer, is one 
that professionals can play on stage, live, in front of a 
sell-out stadium crowd. To achieve this, a WGS must be 
included. 
HSC Major Project – BOS Number: 26234026 
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Research 
Justification of Decisions 
Speakers 
Amp 
Batteries 
HSC Major Project – BOS Number: 26234026 
Bluetooth Bluetooth® Audio Dongle 
Wireless Guitar System 
17 
I selected theses speakers as they are nice and 
compact, the look aesthetically pleasing and have a 
10W output which is perfect for what I require. 
The amplifier that I have decided to use is ideal as it 
can operate from a 12v battery and has a 5.8w output 
for my speaker, as well as its compact and strong. 
The battery that I have purchased for use within my 
guitar is the smallest, most powerful, longest lasting 
battery that will fit into my guitar. It is 12v and runs 
2.5 amps, which is absolutely ideal for my needs 
After research, the most suitable Bluetooth device for 
my product is one that was found on the JAYCAR 
website as it transmits, at a range that is required for 
my needs and project. 
This wireless guitar system is an entry level setup that 
was recommended to me to use at is is back, cheap 
and is flexible in application.
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Research 
Hardware Ideas 
Pickups 
As my product is a guitar it must incorporate pickups. However, there a wide variety of pickups 
available on the market, however they are separated into two categories: Passive and Active. 
As my guitar already requires a battery system, connecting ‘active pickups’ (pickups that require a 
power source), will not be a problem, however, it could significantly impact on the lifetime of the 
product in regards to playing time. This problem can be overcome by connecting it to a completely 
separate 18v battery system. The benefit to creating a separate power source allows for the 
original battery system to continue as is, without the drain of an extra source that it has to power. 
The downfall to that would be the constant battery change, as they will go flat. This will need to be 
sorted out during the testing stage of the project. Having two different battery sources however 
can often lead to many ‘oh crap, it’s gone flat’ moments, which are extremely embarrassing for the 
user. 
The two types of pickups, mainly used in the guitar design are ‘single coil’ pickups, or a 
‘Humbucker’ pickup, which is more modern. 
Single Coil Pickups 
Single coil pickups were the original pickup developed, and it produces a bright , lively sound, 
however, As soon as you turn the volume up on your amp you will hear the AC hum start to 
increase and buzz throughout the room. Single Coil pickups produce a nice sounds, they will always 
have quite a bit of AC hum buzzing around while you play, which I personally believe is intolerable. 
Humbucker Pickups 
They are called Humbuckers because they cancel out (or buck) the AC hum that Single Coil pickups 
normally have. The Humbuckers are actually two Single Coil magnetic pickups wound in opposite 
directions to cancel out the hum and give a fuller more thick sound. You'll see a lot of Blues and 
Jazz players using Humbuckers because of the fatty bass sound they give electric guitars. 
Humbuckers have less tone but more bass, and because of the loss of tone they sound a bit mellow 
in comparison to Single Coil pickups, having said this, they produce a very ‘cool’ sound. 
HSC Major Project – BOS Number: 26234026 
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Research 
Hardware Ideas 
HSC Major Project – BOS Number: 26234026 
To assist me to pick a guitar pickup, I simply went to the ‘Dimarzio’ website, 
and found a very easy guide that helps select the type of pickup that most 
suits your needs. As a guitar requires two different types of tonal pickups, 
one at the ‘bridge’ of the guitar, and another at the ‘neck’, I did two different 
searches and came up with the following options. 
Bridge 
Neck 
After I used the ‘Pickup Picker’ tool. I continued to research the products 
that were suggested to me. As a result, I found myself in Orange at Landers 
Music, where I talked to Steve, who was the electric guitar guru, who was 
more than happy to provide me me expert advice. He was very fond of the 
Dimarzio brand pickups, as was i. He suggested to me, for the tone I want, 
which me a pop rock sound, nothing with too much distortion. The Air 
Classics from Dimarzio. So, with their kind support they sponsored and 
assistance I came to a final decision on the ones I was going to incorporate 
into my product. 
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Portable 
Electric Guitar 
Project 
Manageme 
nt HSC Major Project – BOS Number: 26234026 20
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Project Management 
Time Management 
Estimated time plan for year 12 Major Project 2013-14 
Term Week 
Develop 
Project 
Proposal 
Develop 
Project 
Management 
Produce 
Project 
Development 
Design Project 
Realisation Prototyping Testing Production Evaluation 
HSC Major Project – BOS Number: 26234026 
Design Project 
Evaluation Hand In 
Term 4, 
2013 
One 
Two 
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Nine 
Ten 
Eleven 
Holidays 
Holidays 
One 
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Holidays 
Term 1, 
2014 
One 
Two 
Three 
Four 
Five 
Six 
Seven 
Eight 
Nine 
Ten 
Eleven 
Holidays 
Holidays 
One 
Two 
Holidays 
Estimated time plan for year 12 Major Project 2013-14 
Term Week 
Develop 
Project 
Proposal 
Develop 
Project 
Management 
Produce 
Project 
Development 
Design 
Project 
Realisation Prototyping Testing Production Evaluation 
Design 
Project 
Evaluation Hand In 
Term 2, 
2014 
One 
Two 
Three 
Four 
Five 
Six 
Seven 
Eight 
Nine 
Holidays 
Holidays 
One 
Two 
Holidays 
Term 3, 
2014 
One 
Two 
Three 
Four 
Five 
Six 
Seven 
Eight 
Nine 
Ten 
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Project Management 
Time Management 
Actual time plan for year 12 Major Project 2013-14 
Term Week 
Develop 
Project 
Proposal 
Develop 
Project 
Management 
Produce 
Project 
Development 
Design Project 
Realisation Prototyping Testing Production Evaluation 
HSC Major Project – BOS Number: 26234026 
Design Project 
Evaluation Hand In 
Term 4, 
2013 
One 
Two 
Three 
Four 
Five 
Six 
Seven 
Eight 
Nine 
Ten 
Eleven 
Holidays 
Holidays 
One 
Two 
Three 
Four 
Five 
Six 
Holidays 
Term 1, 
2014 
One 
Two 
Three 
Four 
Five 
Six 
Seven 
Eight 
Nine 
Ten 
Eleven 
Holidays 
Holidays 
One 
Two 
Holidays 
Actual time plan for year 12 Major Project 2013-14 
Term Week Develop Project 
Proposal 
Develop Project 
Management 
Produce Project 
Development 
Design Project 
Realisation Prototyping Testing Production Evaluation 
Design Project 
Evaluation Hand In 
Term 
2, 
2014 
One 
Two 
Three 
Four 
Five 
Six 
Seven 
Eight 
Nine 
Holidays 
Holida 
ys 
One 
Two 
Holidays 
Term 
3, 
2014 
One 
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Nine 
Ten 
More time 
Certain parts of the process took less 
time than originally anticipated such as 
prototyping and project management, 
with testing taking much, much longer 
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than expected.
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Project Management 
Financial Management 
HSC Major Project – BOS Number: 26234026 
When originally drafting my budget, it 
is clear to see that an overestimation 
of price was apparent. However, this 
provided me with relieve when a 
substantially less amount of money 
was spent than originally intended. 
The inclusion of where my products 
were sourced assisted me with 
keeping track of where things came 
from, if any problems occurred it was 
easy to identify where I needed to go 
to ratify the problem and look for a 
quick, and easy solution. 
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Portable 
Electric Guitar 
Project 
Development & 
Realisation 
HSC Major Project – BOS Number: 26234026 24
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Design Sketches 
HSC Major Project – BOS Number: 26234026 
Design #1 PMI 
P- 
• This design is extremely simple. 
Simple is always best. 
• This design’s shape is elegant and 
easy for the user to hold and play. 
• It incorporates Bluetooth® 
technology 
• Neck is a nice design 
M- 
• Lacks features. 
• The speaker isn’t acoustically 
isolated. 
• Space seems to be limited, as 
objects are arranged around the 
required guitar elements 
• (pickups, bridge etc.) 
I- 
• This design is based on the Gibson 
‘Les Paul’ style guitar. 
• Is an extremely cool looking guitar, 
that sells well on the existing 
market, according to 
• allansbillyhyde.com.au 
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Design Sketches 
HSC Major Project – BOS Number: 26234026 
Design #2 PMI 
P- 
• Speaker is acoustically isolated. 
• Design Incorporates ‘XLR’ 
microphone input 
• Has the option of a detachable 
goose-neck microphone stand. 
• Includes Bluetooth ® options 
• Neck is perfect design 
M- 
• Space is limited 
• Would be extremely difficult to 
construct 
• Doesn’t include charging port 
I- 
• This design is based on the 
Fender Stratocaster®. 
• The design is of a solid build that 
is extremely durable. 
• First design that isolates the 
speaker from the pickups. 
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Design Sketches 
HSC Major Project – BOS Number: 26234026 
Design #3 PMI 
P- 
• Ideal body shape. 
• Space is snug, but well fitted. 
• Incorporates Wireless Guitar 
System 
• Includes Bluetooth ® features 
• Speaker is Isolated from pickups 
• Easily constructed. 
• Design Incorporates ‘XLR’ 
microphone input 
• Has the option of a detachable 
goose-neck microphone stand. • 
M- 
• Would be extremely difficult to put 
together 
• Neck is quite ugly 
• Tone control is in an awkward 
position 
I- 
• Guitar shape is based on Fender 
Telecaster® shape. 
• First guitar that incorporates the 
use of a ‘Wireless Guitar System’ 
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Design Sketches 
HSC Major Project – BOS Number: 26234026 
Design #4 PMI 
Design 4, is a combination of all the 
‘plus’ elements from my previous 
designs, and is the first step towards 
a finalised design. 
P- 
• Ideal body shape. 
• Space is snug, but well fitted. 
• Incorporates Wireless Guitar 
System 
• Includes Bluetooth ® features 
• Speaker is Isolated from pickups 
• Easily constructed. 
• This design’s shape is elegant and 
easy for the user to hold and play. 
M- 
• Tone Control isn’t included 
I- 
• Guitar shape is based on Fender 
Telecaster® shape. 
• This guitar design is going to be 
the ‘working prototype’ design. 
• Allows for more in depth research 
into products to be done. 
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Design Sketches 
Final Design Sketch 
HSC Major Project – BOS Number: 26234026 
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Portable 
Electric Guitar 
Evidence of 
Creativity 
HSC Major Project – BOS Number: 26234026 30
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Evidence of Application to Model Development 
HSC Major Project – BOS Number: 26234026 
Designing – Product realisation-Weeks 1-4 (Term 1) 
In order to bring my product to life, I decided to use CAD software and utilize 
the elaborate equipment available at school to make my product. This decision 
was made for many reason by the three main reasons behind choosing CAD 
programs to design my model were as following: 
• Mimics industry standards 
• Produces a quality product, which can be easily changed through design 
process. 
• I wanted to gain a further insight into Computer-Aided technology. 
• I decided for my first model that I wanted to try two different drawing 
programs, to draw two different style guitars, so that I can compare physical 
products from the two different drawing programs. This allowed me to 
essentially ‘kill two birds with one stone’, as I can see which program is best 
to use, as well as the best style of guitar. 
• During the process, I found that the program Google Sketchup, was a much 
more basic CAD program to use, other than AutoCAD which is a much more 
in-depth, more powerful program, but much, much harder to use. 
As AutoCAD was so difficult to use, I opted to use Google Sketchup as it was 
extremely simple to use and could produce a quality prototype. 
To draw both of these guitars, the same steps were taken, just different styles 
were produced. To start with, a 2D shape was created that was the outline of a 
guitar. Which took a lot longer than originally anticipated Then, extrude that 
shape up by 45mm (thickness of the guitar) After that, I added a rectangular 
piece to where the neck belongs. And to finish off, I added a few miscellaneous 
holes to represent pickups and other items. 
AutoCAD 
Google Sketchup 
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Physical Model Development – Weeks 4-9 (Term 1) 
To ensure my project was going to come together, I had to find some cheap wood 
for prototyping that was thick enough to accommodate my guitar. With the 
assistance of Mr White, he was able to rustle up some construction treated pine, 
that was 45mm thick (perfect). That pine was cut to length at 450 mm long and 
190mm wide. Then the pieces were cut with a biscuit joiner, biscuited , then glued 
together before they were tightly pieced together in the sash clamps. 
A problem was faced, when pulling the now joined pieces of timber out of the 
clamps was that they didn’t set evenly, one pieced was raised a little. This problem 
was easily averted, as we just put the block through the thicknesser to rid the slight 
step in the join. 
To cut the first prototype, I phoned Denford (the company that produces the 
machines) and talked to Simon, the Head of Machining, and discussed the best was 
to go about machining my guitar. He recommended for me that I should use a 
vacuum table and quickly talked me through the steps to get my CAD drawing ready 
to be machined. With the assistance of Mr White, we imported my design from 
Google Sketchup, into a program called QuickCAM Pro, and ran the basic steps, so 
we could see if this was going to work for us. After getting through the set up, it 
provided us with a simulation of what it was going to cut. Then, to actually get this 
piece cut, we took the QuickCAM Pro file and opened that into VR Milling v5. This is 
the program that controls the CNC Router. 
Before we went any further, we squared our block on to the vacuum board we had 
put into the machine, and turned it on. We than ran the ‘g-code’ (machining 
instructions), and watched in anticipation for what was to happen. This process was 
repeated for the second guitar shape that was cut. Unfortunately it seemed as 
though, when we flipped the guitar to cut the otherside, it wasn’t lining up correctly 
we weren’t sure why… This issue had to be investigated further, I was at a stand 
still., untill I got a response from Simon at Denford. 
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Sourcing hardware, devices and corresponding information. Weeks 9-11 (Term 1) 
After adrenaline kicked in after actually making two prototypes, it was 
time to begin to order devices and hardware. Now confident this was 
going to go ahead, I purchased, 2 small loudspeakers and a Bluetooth 
Dongle from JAYCAR. 
As well as these, a wireless guitar system, pickups, an amplifier, bridge, 
and a neck with a fret board from various suppliers. After all of these 
products had arrived except the pickups, that are excepted to be in by the 
start of term 2, I took all of my prototypes and research along with my 
new hardware to a very intelligent local electronics guru by the name of 
David Walters to find out if my idea, wasn’t one of the craziest one that 
he has heard, and of course, he found it quite outrageous. All I needed to 
ask him was, ‘Do you think this project is do-able?’… Apprehensively, I 
received a ‘maybe’. 
David was extremely helpful as he directed be to be cautious about 
potential feedback from the speakers from the pick-ups as they’re so 
close, he so too advised me that I required a 12v power supply for my 
devices. 
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Modification to Prototype Design-Weeks 1-3 (Term 2) 
After receiving all my hardware, except for my pickups, which were 
supposed to be here by now, but seemed to be delayed, even after many 
phone calls the business, it was now time to incorporate cut outs for 
these pieces into the design. At first, I believed it be the best idea to place 
cutout in the front section of my guitar, and place a sheet of plastic over 
the top, as if it were just a large scratch plate, however. After the 
prototype was produced for that, I though that it would look quite 
ridiculous and also be impractical. 
So, I was back at the drawing board again. 
This time, I decided that the best option and way to hide this hardware 
was in the back. So, moved the perfectly fitted holes for the devices from 
the front of the guitar, to the back. This time, added channels in-between 
the cut outs, so that wires can be run to connect everything together 
when it comes time. 
Another feature that I discussed with Mr White was how to hide the 
hardware in the back, and he recommended to me that a piece of black 
Perspex would do the job. So, I set a 5mm offset in from the boundary of 
the guitar shape, then stepped it down 5m in the inside so that I could 
flush mount that Perspex. 
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Modification to Prototype Design-Weeks 1-3 (Term 2) 
Next, I had to draw the plate, as a 2D shape. The best part of CAD is the 
fact that I can make this plate a precise match to the cutout I have for it. 
All I had to do was copy the interal shape and fill it in, to make it solid, 
then save it as an STL file that can opened in Corel Draw, which controls 
the Plasma Cutter at school. 
After importing the file into Corel Draw, and setting up the plasma cutter 
with assistance from expert machines guru at the school Mr Miller, I was 
able to produce a physical plate that would fit directly into the guitar 
shape. 
However, it didn’t, for several different reasons… The ball-nose cutter on 
the CNC router wouldn’t cut fine enough for the plate to fit in. 
The file used had many flat faces on it and wasn’t perfectly round, which 
didn’t contribute to the plate fitting in the guitar. 
So, I changed the cutter from a rounded ball-nose cutter to a flat, end mill 
cutter, which would produce a much better finish. 
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Continuation of Physical Prototype – Week 3 (Term 2) 
As previously stated above, I was having machining errors with the lining 
up of sides, and I believe a way to avoid this in the future is to remove the 
suction vacuum table and replace it with a much lower tech, but much 
more reliable source of holding the block of wood in place. Clamps. Plain 
and simple. This way, I can ensure that the block of wood remains square 
and is in exactly the same position when it is flipped over. This is 
extremely crucial as it is directly relatable to the problem of 
misalignment. 
With these new clamps installed on the machine ‘bed’, it was now time 
test out if this solved my misalignment problem. As well as this, these 
clamps would hold the block much firmer to the machine, which is what 
is required. As well as new clamps, a new drill bit was used in the router. 
Mr white believed that an end mill, which has a flat bottom would make 
for a finer finish on my guitar. 
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Continuation of Physical Prototype – Week 3 (Term 2) 
With errors with machining continuing as demonstrated with the 
pictures, I was still dumbfounded as to why we were getting miss-alignment. 
So to try and avert this problem, I stopped the machining 
process and moved the block further towards the back. Then started it 
again until it had completed a run from back and forth, to measure 
whereabouts the program position was relative to the centre of the 
block. It was out by just 2mm still. So I moved it, rechecked, and it was 
good to go. Or, so I thought… 
Once the top half of the block was machined, it was now time to flip it 
over. To make sure I flipped it over in the correct spot, I drilled a hole in 
the very corner of where the CNC router had gone, so that when I would 
start cutting out the underside, I would be able to see whereabouts the 
router starts, relative to the hole that had be drilled through. Which is 
where it should start. 
When the machine had finished its cut some hours later, I returned to see 
that it appeared to turn out extremely well…. However, upon pulling the 
block out of the machine, I was quick to notice that it still was misaligned. 
This issue was extremely frustrating, as I really wanted to get this 
complete but I so too believe that that was a quality cut otherwise. 
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Continuation of Physical Prototype – Week 3 (Term 2) 
Disregarding the guitar isn’t aligned, if I were to evaluate the overall 
elements of the cut, I was say that this cut, considering the last ones, is 
an extremely high quality product that has everything incorporated well 
throughout. The accuracy and precision of the cut is phenomenal, with 
the use of a flat-bottomed drill piece, it has removed any unwanted 
material that the round bottom one had left behind, this was an 
instrumental breakthrough as it allowed for the guitar plate assembly to 
get driven into action. 
This cut was so accurate; it even sored the square facets that were on the 
Google Sketchup. This is great because it tells me two things. This 
machine is absolutely amazing, the level of detain is unbelievable. But it 
so too tells me that the guitar can no longer be drawn in Google Sketchup 
as the shape is too complicated for it to process. Whilst this proved to be 
another huge set back, it allowed for me to reflect, evaluate and analyse 
my process and decide whether I wanted to settle with a second class 
product, or work hard at producing the best product possible. 
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Continuation of Physical Prototype – Week 4-6 (Term 2) 
After a near miss on the last model, it was again back to the drawing 
board to continue the development. It was a much needed task to 
redesign the layout of my guitar and where certain objects were to 
reside. The old layout, wasted space and didn't’t provide for a an effective 
utilisation of the area, and it was chaos in order for wiring to occur as 
well. With a ‘sharpie’, the evaluation and analysis of the original design 
was done, and better way to use the space were crafted with the aid of 
Mr Miller and Mr White. 
It was time to modify the changes we made on CREO Parametric, which 
was a new drawing program that was introduced to me by F1 in Schools 
Students at school. This program was easy to use, however very advanced 
in comparison to Google Sketchup. After the changes we made, a new 
billet was prepared and the process of machining began again, with 
attention needed to be payed to the model position inside the billet. 
All in all the the machine process went quite well except at one stage 
where the cutter decided to do its own thing and take a direct route 
across the guitar body, Luckily, I was there to hit the emergency stop 
button and restart the machine. This was easily fixed with some wood, 
crafty disk sander work, and some glue. 
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Continuation of Physical Prototype – Week 6 (Term 2) 
The period of week 6 was spent painting and preparing my guitar and 
testing out what kinds of paint works best for achieving the look I was 
after. So to fill in the imperfections within the wood, I use an automotive 
filler that essentially, when sanded and finished, gave a plastic feel, which 
is what I was after. After the filler was sanded down and flush with the 
body of the guitar. It was now time to test on the previous guitars that 
I've made. 
Using a ‘Filler Primer’, ‘Primer’ and an automotive ‘surface primer'. I 
applied 3 even coats to each model, and once dry gave them a light sand. 
Following a light sand, it was clear that the spray putty was the best paint 
as it sealed the guitar and removed any wood grain texture. This process 
was extremely time consuming, however, it was necessary to provide the 
best results come painting time. 
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Continuation of Physical Prototype – Week 7-8 (Term 2) 
After I got my guitar prepared for a colour coat of paint with the 
previously selected spray putty. I got in contact with David Walters again 
as I required some assistance with a switch, David was more than happy 
to help out. He explained to me the concept of an electrical switch and 
how they operate, with a somewhat confusing diagram that I eventually 
figured out. 
This step was imperative as it allowed my guitar to look ‘stock’, with 
adding a certain twist to the operation of the switch. Initially, the switch, 
which I pulled from an old guitar was used to change between pickups, 
however, I was going to use this switch to change between devices within 
the guitar. 
So, after hours and hours, playing around with the guitar battery 
attached to the switch, and my version of a continuity tester, a light globe 
with two wires attached, I finally figured out what devices could attach to 
what part of the switch. The pointy and of the project was starting to 
bear its head, as the electronics are beginning to really test my mind, but 
the challenge and the constant struggle is a thrill 
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Continuation of Physical Prototype – Week 9 + Holidays (Term 2) 
Mock Assembly Time! 
After paint was complete it was time to mock assemble the guitar and 
the elements required for it. To start with, installing the heat sink to the 
amplifier, as all amplifiers tend to lose a significant amount of energy in 
heat, which was learned through year 12 physics. To do this, I attached a 
piece of heat sink with screws and used a mini angle grinder to cut it 
down to size. Once it was cut to size, I simple attached a grinding dick and 
smoothed off the metal, followed by a file. 
Then I added all the elements required to be screwed to the top surface , 
such as speakers, pickups, switches, etc. To do this, many new holes were 
drilled with measurements taken so that the correct holes could be 
adjusted on the CAD version. 
A problem that was very noticeable was the alignment of the bridge, 
which is where the strings essentially start. It was clear that he bridge 
wasn’t square with the neck, which would result in strings not being ‘in 
situ’ when it comes time to ‘string up’ the guitar. So I added a small 
depression, 1.5mm to be exact, of the size of the bridge so it would sit 
perfectly 
HSC Major Project – BOS Number: 26234026 
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Continuation of Physical Prototype – Week 1-2(Term 3) 
Again, it was time to rip up some hoop pine on the table saw, with the 
assistance of Mr White. This time to ensure a quality join of the wood, I 
put the wood through the thicknesser and ensured a flat, smooth surface, 
which the pieces of wood could be glued together well. This process took 
some time. 
Following the cleaning of the wood surfaces, I lay the board flat on a table 
and align them without glue to see how they fit together, which was 
perfectly . So, I applied a generous amount of glue to the wood and began 
to stack the billet together. Then, I placed the glued billet in the sash 
clamps, and tightened them evenly so that a quality block was achieved. 
Now it was time to begin the machining process, however, there was a 
slight issue. The machine would operate. This was a poor timing for a 
machine to break down. So Mr White and l phoned Denford and enquired 
with them on how to ratify the problem, however, they didn't’t have any 
idea, so, we had to wait for them to get in contact with the head office 
which, of course, was in the UK, and weren't able to get any information 
out of them until the next day, due to the time zone shift. 
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Continuation of Physical Prototype – Week 1-2(Term 3) 
When an answer was finally deliberated, we were asked to perform 
radical maintenance on the machine, via phone instruction. We were 
asked to check several leads and circuits with a continuity test, however 
nothing seemed to be the matter, then we were asked to pull the 
motherboard out of the machine and swap it with another smaller 
machine that we had at school, however, after hours of swapping them 
over, Mr white and I still could solve the problem The technical assistant 
at Denford, would need to contact head office again to enquire further. 
This would continue to delay production. 
Finally, the next day we received an answer with possible merit. The 
emergency stop switch had somehow broke, and was stuck on ‘stop’, 
regardless of its physical position. So, as it happens, an electrician was in 
the right place at the right time, changing lights at school, so Mr White 
and I asked if he could help. Under instruction over the phone from 
Denford’s technical assistant, he placed a temporary bridge over the 
emergency stop so that the machine can continue with the machine to be 
fixed at a later date. 
I could now finally begin machining after a week of delays that were not 
needed, nor allowed for in the time schedule that I had been workinf so 
diligently to. 
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Continuation of Physical Prototype – Week 3 (Term 3) 
Week three of term three, saw again, more trouble, with the theft of my 
guitar neck, which proved to be a massive inconvenience, time and 
money wise. This meant I needed a new neck, and fast. So I jumped 
straight onto ‘Gumtree’, to find a guitar in my area that I could pickup nice 
an cheaply, asap. I ended up finding an old Ibanez, which I managed to 
pick up for dirt cheap at $50, which even came with a guitar case; bonus! 
After the ‘high’ of a good bargain, I low wasn’t far away. The neck didn’t 
fit, it had a small taper and wasn’t the same length as the previous neck 
that I had designed my guitar around. Due to acoustics, the 12th fret of 
the guitar neck, must sit exactly in-between where the guitar strings 
resonate, and of course, this neck didn’t fit acoustically, so I had to move 
the bride 40mm closer to the neck hole to ensure that it would work, and 
resonate as it should. I thought this could be fixed by just removing 
material, and having the bridge cover it up, but after reconsideration I 
realized that I would still have to change the neck, and also, my 
perfectionistic nature advised me against the move. 
This Perfectionistic nature advised me against the move. 
meant, a re design, again! 
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Continuation of Physical Prototype – Week 4 (Term 3) 
Luckily I created 2 billets at the last stage so that I could quickly make the 
much needed changes and machine my final guitar! ASAP I went through 
the machining process for one final time and watched eagerly for the 
guitar to have finished cutting. 
Without any further adue, I was quick to begin sanding and patching any 
impurities in the wood so that paint work could begin! So after I had 
filled, I sanded, then sanded, and again, sanded a little more till I was 
happy with the guitar. After the sanding was complete, I applied 3 light 
coats of ‘Primer Filler’ to the guitar, then sanded the paint back once dry. 
To finish, I filled a few more small imperfections and gave the guitar 2 
more coats of ‘Primer Filler’. Things were starting to look up now and the 
final product was in sight. 
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Continuation of Physical Prototype – Week 4 (Term 3) 
After getting a quality finish on the primer after a light sand with some 
1500 ‘wet n dry’ sand paper, I added 2 coats ‘surface primer’ to allow for 
the red to sick really well to the guitar body. As the name suggest the 
surface primer is designed to allow a top coat to stich chemically well to 
the other paint if applied within a certain time period, which in this case 
was after 12hr and before 72. 
After purchasing the ‘cherry red’ paint, I quickly set about getting some 
colour on the guitar, as time was of the essence. So I added 1 part of 
thinners to every 4 parts of red, which would give me a nice consistency 
and flow out of the spray gun. 
After mixing paint, I set my air compressor pressure gauge to 30 psi at the 
gun, which is effectively the pressure of the air, after its been through the 
hose. Initially, I was extremely happy with the first coat, so I applied 
another light coat ,within the hour as directed, then let it to cure for 6 
hours. The next day, I recoated the body 2 more time, each time 6 hrs 
apart. One final inspection, I noticed that the air gauge that I had set was 
no longer 30 psi at the gun, it was at 45psi. Which gave me some slight 
dimples in the paint work, however, the was overcome with some cutting 
polish and a buffer wheel. 
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Continuation of Physical Prototype – Week 4 (Term 3) 
I decided that a plain red guitar, simply doesn’t suit this project as it is 
quite the opposite of plain. So, I contacted a local artist who is showed 
some photos to of what I would like done on guitar. I gave them specific 
instructions that I only wanted something small that would hint to the 
potential buy that this product is not your average guitar. 
Once receiving the guitar back I was more than happy with the result, it 
was exactly as I asked and was of perfect size. So, to protect the art, I 
applied a clear polyurethane coat to the guitar to protect the final coat. 
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Continuation of Physical Prototype – Week 5 (Term 3) 
This week was by far the biggest week that was involved in the entire 
project. With the entire electronics to go in and the product to be 
assembled. The pressure of my research and testing was now going to be 
extremely crucial to get this to work. To start with, I installed all of the 
hardware to the body, and then began to asses how this was going to be 
wired up. So, what I did was a drew up a schematic and a wiring diagram 
to assist me to put this thing together. So in order to do that, I again 
sourced the assistance an knowledge of David Walters to assist me with a 
few questions that I had before I started. 
Ever since the purchase of the Wireless Guitar System, I’ve known about 
adding 12v to it, as it was designed to run on a single battery which is 
powered at 1.5 volts could do some pretty serious damage. So I asked 
David where I could find a voltage regulator, and he told me that he could 
make me one in about 10 mins. So with a circuit board, 2 LEDS which 
draw volts out with the use of OHM’s LAW, (physics knowledge), I was 
able to calculate the amount of resistance required so that we could 
make a voltage regulator. 
For the Bluetooth device, I used the circuit board out of a usb car 
charging adapter, as through not only my basic knowledge of electronics, 
as well as testing with a multimeter did I discover it steps down 12v to 5, 
which is the power required for and USSB device. 
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Continuation of Physical Prototype – Week 5 (Term 3) 
Once all my electronics were in order, I made a last minute decision to 
add a preamp, to boos the power to all my devices, just in case. So I went 
down to the newly opened JAYCAR store and purchased a ‘Pre-champ’ kit, 
which was perfect for what I needed, the team were only too kind to help 
me out. So, I pot it together with some solder and a set of instructions, 
and to test it if it was working as it should, I found myself in the science 
block and with the head teacher of science Mr Eddy, an oscilloscope and 
a device that produces a sine curve. So I attached that to the audio input 
part of the amp, and I attached the output to the oscilloscope to see if it 
would work, and yes, it worked great! 
All there was to do now was to make room for it in my guitar, using a 
mortise drill, as well as a portable handheld belt sander, and install it with 
the rest of the components to my guitar. 
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Continuation of Physical Prototype – Week 5 (Term 3) 
Next I had to simply connect and solder everything together, which 
remarkably went extremely smooth. 
1. Cut the connecter for the wireless mic to size that it fits in properly 
into the slot. 
2. Attach the Battery to the switch and ground the negative. 
3. Attach power to the Preamp, Amp, 1.5v regulator to the WGS, and 
finally the 5v regulator to the Bluetooth. 
4. Next I connected the speakers to the amp, and the potentiometer. 
5. I then connected the pickups together and wired them in parallel 
according to the wiring diagram that came with them. 
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Continuation of Physical Prototype – Week 5 (Term 3) 
The final step required to finish the product was to create a Perspex back 
to fit the designed cut out so that all of he wiring can be hidden behind it. 
From the CAD drawing, all else was removed but the surface which the 
place were to sit in, therefore I had a face that was exactly the right size I 
needed for a piece of Perspex, to cover my electronics. However, it was 
not too simple to make that surface a 3D model as it needed to be 
completely hollow to do so. So removing all the interior shapes was 
needed. Now that I had an outline left, I was able to extrude the shape by 
3mm, which was the thickness of the desired material. The to get a file to 
get cut on the Laser Cutter, it had to be saved as a DXF and transferred 
into Corel-Draw. (the program the laser cutter requires to operate). 
As a trial, I used MDF instead of plastic. 
Once I had finally cut one and realized that it didn’t quite fit, Mr White 
alerted me to the fact that the auto-focused laser. So I tried a gain to cut 
another, however it didn’t seem to quite fit either. 
Mr White and I began to play around with the scaling of the model until 
we found a size that fits perfect, which was time and resource consuming. 
Eventually we used the size we liked and cut a piece of Perspex. 
All there was left to do was pre-drill screw holes, and holes for volume 
control and bluetooth power. 
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Equipment 
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58 
Quick Grip Clamps- These clamps provide a quick, easy method of 
holding things together whilst gluing without sacrificing strength and 
functionality. They also provide a simple solution when securing 
timber when using tools such as the Domino Machine. 
Biscuit Machine-The biscuit machine has the ability to cut precise 
cuts in a variety of timber surfaces. It also allows for the depth to be 
manually adjusted to suit the product. 
Circular Saw- The circular saw provides a neat, straight cut on a 
large variety of timbers. It also enables large pieces of timber to be 
cut, such as sheets of MDF, that other saws would not be cut. This is 
due to the large table that is attached to the saw. 
CNC Laser Cutter- This machine allows for the piece to be easily 
designed on a computer and then sent to the cutter where the 
design is quickly and effectively cut using laser technology. 
Drop Saw- This machine allows for long lengths of timber to be cut 
precisely. It also has the ability to cut timber on angles; such as the 
curved rails. The drop saw was used extensively during the 
manufacture process due to its simplicity. 
Sash Clamps- Sash clamps are highly effective when large pieces of 
timber need to be held tightly and were used during the gluing 
process involving the side rails. They are also steady during the 
drying time. 
Bandsaw- The Band Saw allows for small pieces of timber to be cut 
quickly and easily. It also provides a high level of control over the 
direction of the cut; something that is especially important when 
cutting curves. The bandsaw also has the ability to cut large 
thicknesses of timber. 
CNC Router- CnC = Computer Numerical Control. a computer 
‘controller’ reads g-code or machine language instructions and 
drives a tool. The nC (numerical control) program is a detailed set of 
step by step instructions that tell the machine which path to follow 
and which operations to perform. 
Angle Grinder -A device with a rotating abrasive disc, used to grind, 
polish, or cut metal and other materials. 
Multimeter- an instrument designed to measure electric current, 
voltage, and usually resistance, typically over several ranges of 
value. 
Continuity Tester- A continuity tester is an item of electrical test 
equipment used to determine if an electrical path can be established 
between two points; that is if an electrical circuit can be made. 
Wire Strippers- A tool for removing the insulation from electric 
wires.
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Outsourcing 
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59 
Throughout my project, I attempted to do everything myself as it was my HSC project, at times I asked for help from certain 
professionals to guide me in the ways, however, there was a few things that were beyond my limits. 
• 1.5v Voltage Regulator 
I was determined to do this myself, however I was unable to do so as my knowledge and skills in electronics were not great 
enough to be able to construct such a necessary and essential device, on which I would heavily rely on for safety. David 
Walters of David Walters Electronics assisted me with this. 
• Fixing the CNC Router 
After many attempts and hours spend, working on the router Mr White and I were not able to get the router working 
properly and it was crucial to get it up and running, so to prevent time loss, an expert electrician was used to do the job. 
• Guitar Art 
Art is certainly not my forteit, I knew that I had to get someone to assist me with this aspect of the guitar, so I lined up local 
artist Kate Newton, who painted my guitar for me, quickly and to an extremely high standard.
Portable 
Electric Guitar 
Project 
Evaluation 
HSC Major Project – BOS Number: 26234026 60
Proudly Sponsored By: 
Survey Results 
5 
4 
3 
2 
1 
Aspects Present in Job 
HSC Major Project – BOS Number: 26234026 
61 
In order to successfully complete my product evaluation I distributed a total of 23 surveys to a large variety of people, ranging 
from students at school, music students, friends as well as professional local music acts, with varying ages and genders to ensure 
that I was addressing all aspects of the potential market. Below, can be seen the results from these surveys. 
Feature Evaluation- 
In the survey, recipients were questioned on both their rating of various aspects of the product as well as the influence that 
certain features will have on their purchasing decisions; each aspect was given a score out of five. Please note that both safety 
and cost were not rated in the survey as this would require a cost to be supplied, and long times of testing would need to be 
needed. As the provided graph demonstrates the overall influences that mainly affect the decisions are functionality, cost and 
sound. Throughout the survey, results demonstrates that the guitar looked aesthetically pleasing, whilst the sound lacked in 
quality a little bit. This can be due to the sensitivity of the speakers. 
0 
Funtionality Aesthetics Sound 
Average 
5 
4 
3 
2 
1 
0 
Purchasing Influences 
Funtionality Safety Aesthetics Sound Cost 
Average
Proudly Sponsored By: 
Survey Results 
HSC Major Project – BOS Number: 26234026 
62 
Survey Range 
The survey was handed out to 23 different, and random people. This is 
essential as it creates a broader, more diverse and accurate set of results 
when I comes to what works, what has been successful and what hasn’t. 
It was crucial to ask of the survey recipient their musical ability and 
musical interest as it would allow me to gain greater insight to what 
various levels of musicians think of the product. 
Analysing the survey results it is apparent that all people surveyed have 
some interest in music, with over 20% of people who play the guitar. 
musicians are crucial as well as they provide a musical insight into what it 
sounds like, as they have a musical knowledge and background as well, 
regardless of their specific interests. 
Most people who were interviewed play music for fun, which is a 
representation of the musical community. It was essential to survey 
professionals and their opinions as they have the most knowledge about 
music and their opinions are most valued. 
120.00% 
100.00% 
80.00% 
60.00% 
40.00% 
20.00% 
0.00% 
Musician Guitarist Music Fan Guitar 
Enthiusist 
None 
Musical Interests 
Musical Ability 
None 
Begginer 
Play for fun 
Professional
Proudly Sponsored By: 
Survey Results 
HSC Major Project – BOS Number: 26234026 
63 
Price Evaluation- 
Recipients were also asked to select an option based on the amount that 
they would be willing to pay for the product. Basically what was done was 
an average of all of the total price people who completed the survey 
would pay. This figure ranged from$500, to $2500. To be honest, I thing 
that the average price was a little higher than expected, however, looking 
at regular guitar prices on the market, this is a reasonable price to pay for 
a unique product. 
1400 
1200 
1000 
800 
600 
400 
200 
0 
Average Price 
ı$ 
Price 
Have you ever noticed a similar 
product? 
Yes 
No 
Comparison Of Existing Products- 
The survey also analysed how the product compared to the recipients existing product (if 
applicable) and found that 100% of people have never noticed a similar product. This 
suggests that the product would have the ability to be successful in the market.
Proudly Sponsored By: 
Criteria to Evaluate Success 
Aesthetics 
1. Is the finished product aesthetically pleasing? 
According to the survey results, as well as public comments and 
personal review, I believe it is easy to say that the product is 
aesthetically pleasing and not only is of market quality, but so too 
has a unique look to it that separates it from existing market 
products. Thus, the product is aesthetically pleasing. 
2. Does the final product meet market quality finishing? 
As previously stated comments were specifically made on the 
returned surveys about the finish quality of the guitar, and with my 
perfectionistic nature, I believe that the product does meant market 
standards and is the best possible product that I could have 
produced. 
HSC Major Project – BOS Number: 26234026 
Function 
1. Does the final product produce sound from the speaker? 
Yes. The product does produces noise from the speakers, however, 
due to the sensitivity of the speakers and the pre-amp that was 
installed the volume has to be turned town on the volume control. 
Yes, it does produce a sound, and it produces a sound that I'm very 
satisfied with. 
2. Is the final product able to connect wirelessly to existing sound 
systems? 
Yes. The product does connect wirelessly to existing sound 
systems through both the Wireless Guitar System, as well as the 
Bluetooth dongle. Having stated that, according to the returned 
surveys, the Bluetooth, is ‘fiddly’ . However, I've personally never 
had a problem with it. 
3. Is the shape (body) of the guitar comfortable to play? 
The shape molds around your arm and sits comfortably in the 
players body contours, it provides for a comfortable playing 
experience. 
Safety 
1. Is the product safe? 
During assembly, I took several steps to ensure that the product 
was safe and it wouldn’t electrocute or injure anyone. The 
installation of the voltage regulators were crucial steps to provide a 
safe and professional product that wouldn't’t hurt or injure any 
user. 
Cost 
1. Is the final product cost effective and a viable purchase for the target 
64 
market? 
Yes, the final product was reasonably cheap to make considering prototypes 
are using very expensive to make. Having stated that, the product would be 
more cost effective if produced in a greater number.
Proudly Sponsored By: 
Final Evaluation 
HSC Major Project – BOS Number: 26234026 
65 
The design brief has been successfully met as can be seen by the survey results and the criteria to 
evaluate success. In conclusion, the product could be sold for approximately $1200 based on an 
average from the survey recipients Marketing should also be established to target the objective 
market of musicians of all skill levels. 
What worked well? 
Many elements worked well, however, I am most satisfied with the Wireless Guitar System that 
has been incorporated into the body of the guitar. The use of CNC machining I believe was 
essential to producing this product as it is not only the most accurate, but most versatile and 
flexible. Without it, I would have been capable of producing such a product! 
What would be changed if it were to be done again? 
If I were to redue the guitar, I would most certainly begin with using a sophisticated drawing 
program such as Creo Parametric. The drawing program is essential to producing a quality guitar. 
Another element that I would change would be the speakers. I would purchase speakers that 
weren't so sensitive to sounds, this would allow for a better range of volume control without 
feedback. 
Overall, I'm extremely satisfied with the product and the way it has turned out! I personally 
couldn’t have done a better job, and I'm ecstatic with the end result.
Portable 
Electric Guitar 
Appendix 
HSC Major Project – BOS Number: 26234026 66
Proudly Sponsored By: 
Appendix 
HSC Major Project – BOS Number: 26234026 
67 
Type 
Bibliography 
Name Source 
Video Doc Physics - Electric Guitar Pickup Coil to Amplifier to 
Speaker Voice Coil Theory 
http://www.youtube.com/watch?v=-colsdWF4-s 
WWW Types Of Electric Guitars – Solid Body http://www.guitarcommand.com/types-of-electric-guitars/ 
WWW Panaray® 402® Series II http://worldwide.bose.com/pro/en_us/web/panaray_402_series2_lo 
udspeaker/page.html 
WWW Guitar construction http://www.berketaguitars.com/construction.html 
WWW Hand-Made Guitars http://www.glennbirdguitars.com.au/hand-made.php 
Video CNC Guitar, Australian Made Guitars, Acoustic Electric 
Guitar Maker 
http://www.youtube.com/watch?v=LLNeA1oUCGc 
WWW Bluetooth Dongle http://www.jaycar.com.au/productView.asp?ID=AA2085 
WWW eBay www.ebay,com.au
Proudly Sponsored By: 
Appendix 
HSC Major Project – BOS Number: 26234026 
68
Proudly Sponsored By: 
Appendix 
HSC Major Project – BOS Number: 26234026 
69
Appendix 
Proudly Sponsored By: 
HSC Major Project – BOS Number: 26234026 
70 
	 
	 
	 
	 
11TH	February	2014	 
	 
Lander’s	Music	 
286	Summer	St,	 
Orange,	NSW,	2800	 
	 
	 
If	you	feel	the	need	to	contact	me	(Lachie	van	Dartel)	,	my	teacher	(Mr	Nigel	White)	 
or	the	school	Principal	(	Mr	Andrew	Jones)	,	please	contact	the	school	on:	6882	4655	 
	 
SUPPORT	FOR	SCHOOL	D&T	PROJECT	 
	 
Dear	Mr	Lander,	 
	 
I	am	writing	to	you	regarding	support	for	a	school	Design	&	Technology	project.		I	am	 
constructing	an	innovative	electric	guitar	that	is	very	different	from	the	everyday	standard	 
and	I	intend	on	researching,	designing	and	developing	a	working	prototype	that	allows	 
guitarists’	to	play	the	electric	guitar,	remotely	(without	the	need	of	an	amplifier),	with	the	 
option	to	connect,	through	radio	frequency	technology,	to	existing	sound	systems.	The	 
guitar	must	be	extremely	portable,	and	ready	to	play,	as	soon	as	it’s	picked	up.	 
Constructing	a	guitar	from	scratch	is	a	very	time	and	money	consuming	process,	it	would	 
really	ease	the	project	financially	if	you	were	able	to	fund	the	parts	required	for	an	electric	 
guitar.	I	would	greatly	appreciate	any	contribution	you	can	make,	however,	if	you	are	unable	 
to	make	a	contribution	that	is	most	understandable.	Should	you	decide	to	fund	this	project,	I	 
can	guarantee	your	business	logo	will	be	displayed	dominantly	on	the	prototype;	media	 
publicity	along	with	your	very	own	final	prototype.		 
	 
	 
	 
Yours	sincerely,	 
	 
	 
	 
	 
	 
	 
Lachlan	van	Dartel	 	 	 	 Andrew	Jones	 
School	Captain		 	 	 	 Principal	 
Dubbo	College	Senior	Campus	 	 	 Dubbo	College	Senior	Campus
Proudly Sponsored By: 
Appendix 
HSC Major Project – BOS Number: 26234026 
71

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Design and tech portfolio

  • 2. Proudly Sponsored By: Contents Project Proposal……………………………………………………….…..4 Project Management …………………………………………………..20 Project Development and Realisation…………………………..24 Evidence of Creativity…………………………………………………..30 Project Evaluation………………………………………………………..60 Appendix ……………………………………………………………………66 HSC Major Project – BOS Number: 26234026
  • 3. Portable Electric Guitar Project Proposal HSC Major Project – BOS Number: 26234026 4
  • 4. Proudly Sponsored By: Project Proposal Identify The Need Market research demonstrates the lack of innovation available to make an electric guitar entirely portable. As most musicians will agree, it’s extremely frustrating to have to lug a heavy amplifier, along with leads and extension cords around with you, to simply have a ‘jam’ with others. Along with the portability aspect of the guitar, it would be crucial to have it produce a neat, crisp sound that has the potential to put out a sound of reasonable volume. Not all the time is it possible to please a small crowd with the use of just an in-built speaker from the guitar; therefore it would be extremely helpful to be able to have the option to connect, through radio frequency technology, to existing sound systems. Brief I intend on researching, designing and developing a working prototype that allows guitarist to play the electric guitar, remotely (without the need of an amplifier), with the option to connect through radio frequency technology to existing sound systems, that is extremely portable, and ready to play, as soon as it’s picked up. HSC Major Project – BOS Number: 26234026 Constraints and Limitations • The finished product must be functional and meet the set brief • All aspects must work well, and with minimal delays. • The Project and accompanying portfolio must be completed by August, 2014. • Product should be able to connect wirelessly to existing systems. • Product must be aesthetically pleasing. • Product must be cost efficient to meet the desired market needs. • Must be safe to use, and present no harm to the user. 5
  • 5. Proudly Sponsored By: Criteria to Evaluate Success Criteria to Evaluate Success When starting a new design process, the design features to the solution will need to be assessed in order to discover how well the identified need or want is satisfied. To define this, there a range of topics, under which I should ask myself, to ensure that the best and most suitable product is being produced to meet the requirement. When designing a product it is essential to explore the key areas of design therefore, the criterion is based around these elements: 1. Is the finished product aesthetically pleasing? 2. Does the final product meet market quality finishing? HSC Major Project – BOS Number: 26234026 Function 1. Does the final product produce sound from the speaker? 2. Is the final product able to connect wirelessly to existing sound systems? 3. Is the shape (body) of the guitar comfortable to play? Aesthetics Cost Safety 1. Is the final product cost 1. Is the product safe? effective and a viable purchase for the target market? 6
  • 6. Proudly Sponsored By: Areas to Investigate Exploration of Existing Products Guitar Design 1. Guitar Shape 2. Type of Neck 3. Materials to Use Hardware 1. Speakers 2. Amps 3. Batteries 4. Pickups 5. Wireless Technologies HSC Major Project – BOS Number: 26234026 7
  • 7. Proudly Sponsored By: Sponsorship Strategy Sponsorship letter HSC Major Project – BOS Number: 26234026 Sponsorship Outcome Sponsorship Process for Receiving Sponsorship Funds 1. Identified funds required for project 2. Approximated Budget 3. Identify collaborative partner 4. Approached business personally and presented sponsorship letter and booklet, followed up with phone call. 5. Visited business and accepted cheque 6. Managed Budget 7. Certificate of Recognition 8. Kept partners informed of progress. After I realised the process was going to cost a substantial amount of money, I sat down and devised a strategy to best receive funds from a collaborative partner. Based on previous sponsorship experiences, I finalised that I had to personally approach businesses as a team and present a formal letter personally addressed to the individual business. By creating a personalized strategy I feel as though I'm generating the best impact on potential sponsors, mainly by getting them involved in the project, and not just taking their time and money, and that’s it… I believe that sponsors are a part of the project and should be continually thanked and involved throughout. After recognising potential collaborative partners, I phoned the best music store in the central west first, Lander’s Music in Orange. They were only too happy to have a look at my portfolio. After travelling down to orange that weekend and talking to the owner, he agreed to provide me with a $250 store credit, which was extremely generous of them… That money lightened the burned of cost significantly Knowing that I must provide a formal letter to not only show my possible collaborative partner that I’m developing a year 12 major project, but to demonstrate to them how serious I am to produce a quality, working prototype The business also got to keep these letter to revise and decide how much they were going to sponsor, or to take to a work meetings and discuss with colleagues. Everything from who I am , what my project intent is, to what sponsorship packages are available. 8
  • 8. Proudly Sponsored By: Investigation Factors Affecting the Design Throughout the course of Design and Technology, it is essential to assess the process of design, but also the factors that affect it. By analyzing these factors, the quality of the design is greatly improved, as the research as a whole with be more extensive. This results in a more definitive project, which allows one to meet the criteria of the brief, this gives the consumer exactly what they desire. Overall, that is the essential part of the project; to meet the requirements of the brief, set by the possible consumer. When design the enclosure for the guitar, the following aspects were explored: • Appropriateness of Design • Needs • Aesthetics • Sustainability / Durability / Environmental impacts (Energy, Recyclability) • Obsolescence HSC Major Project – BOS Number: 26234026 Appropriateness of Design When designing something, it is instrumental to take into consideration what is appropriate in regards to the overall design, amount of time spent on something, and also the funds invested. The development of the revolutionary guitar looks at these elements by taking into deep consideration the time spent on particular aspects of the project, as some parts simply don’t require as much tine as others, for example, the development of the budget plan doesn’t require as much time spent on it, in comparison to the creation/management of the portfolio, as the folio is an ongoing part of the overall process; a journal of events, if you must. Due to the factors, the implementation of man plans such as the time management plan (gant chart) was introduced to ensure that the appropriate time was allowed for individual aspects of the project. Appropriateness also explores the market, for a desire for the intended product. It is simply inappropriate to design something that the market already has. Needs Needs in an important part of any design project, as we are dealing with investing time, money and resources into producing something. There is no reason to produce a product if the market does not ‘need’ the product. As mentioned above, market research demonstrates the lack of innovation available to make an electric guitar entirely portable. So by addressing the needs of the market, the overall success of the product is greatly heightened. 9
  • 9. Proudly Sponsored By: Investigation Aesthetics Sustainability/ Durability In the case of design, aesthetics refers to the overall appeal of the product. If something is referred to as ‘aesthetically pleasing’, it usually represents a positive appeal towards those who are viewing it, and especially those who are intending on buying it. For this particular product, it is essential for the guitar to be extremely pleasing to look at, as this encourages people to go and inquire about what the product can do, the ‘looks’ of the product, draw customers attention. This is crucial to the success of the final product. Depending on the project, certain elements of the design process tend to take priority over others. In the project it is extremely clear that the overall design should be just as functional as it is aesthetically pleasing, instead of being designed to be placed into mass production. Every design situation should be approached individually, as a vast majority require a significantly different type of time and effort, in regards to the design requirements. HSC Major Project – BOS Number: 26234026 While these two design factors can be very different, in a way, they prove to benefit each other better than they contrast. As the two relate to the overall impact of the design, and it’s life time, I can place these two together to assess the requirements they must meet, based on the needs of the product. For this project, the sustainability will be based on the overall construction, and the materials it is built from, while the durability can be assessed of the quality of the works. This is to ensure that the project will sustain it’s appeal, and continue the meet the markets needs. Obsolescence / Environmental Impacts Due to history, this kind of product is usually pretty rare to become obsolete as guitars tent be be like old cars, they grow in value the older they become. However as products will still become obsolete over time, the way in which they are dealt with after their ‘life’ is up, is crucial. All parts of the guitar can be recycled and used in other guitars. If this isn’t the case, wood from the guitar can easily be recycled, and so to can the metal and electronics into other products. The electronics can be melted down and re used, with the pickups being replaced and can be reused in another guitar. Overview 10
  • 10. Proudly Sponsored By: Research Exploration of the Product Existing Designs Guitar Shape The Shape of a solid body electric guitar doesn’t affect the sound that it produces, that is why there is such a wide variety of shapes and sizes available on the market today; however they all have one common element, that is the way in which they produce sound, through an amplifier. Different brands have their different approaches with the shape design of the product. Fender® Designs HSC Major Project – BOS Number: 26234026 Fender®is an infamous guitar label that produces extremely high quality products. They are known for their bold design style. Certain styles of the Gibson range provided limited extra space for the incorporation of external hardware, like speakers and amps etc. Although, one of the designs is highlighted to me that presents enough room to embed extra hardware into the existing shape, that shape is the ‘Telecaster®’ style guitar. As my brief incorporates much external hardware, space will become a significant Jazzmaster® Stratocaster® Telecaster® space will be utilized. 11
  • 11. Proudly Sponsored By: Research Gibson® Designs HSC Major Project – BOS Number: 26234026 The ‘Gibson image’ is a very distinct look in the guitar world. Their similar guitar shapes are all extremely comfortable for guitarists to use. However, when looking at this design, I find it extremely difficult to visualise fitting all the components of my design into the guitar shapes. While these guitars are very aesthetically pleasing, the functionality aspect of the shapes available, simply doesn’t suit my intentions. SG Flying V Les Paul Type of Neck While it is possible to build a neck from scratch, sometimes ‘reinventing the wheel’, gets mind numbing at times. So, I’ve decided that rather than wasting precious time building something that isn’t innovative, it is the most time viable option to purchase one. On the Internet it is extremely easy to just pick and buy one that you like most, so that is what I have decided. A quality Australia site, that supplies guitar materials, made in Australia, is crucial for my design, as I wish to keep my money within the country, it’s the best thing to do if you’re building a product in regards to standard of quality. 12
  • 12. Proudly Sponsored By: Neck Research Neck 1 Neck 2 Neck 3 HSC Major Project – BOS Number: 26234026 From the adjacent three options, I strongly think that option number ‘2’, is of best fit as it is a simple design and it too is a dark colour that will be easily matchable to my proposed colour scheme of the finished product. Type of Materials The type of wood that is used in guitar manufacturing is based on the tonal sound that they produce. Different kinds of wood have different tonal characteristics that affect the sound that the guitar produces. As I simply had no idea where to start, I got in contact with Ray Berketa of ‘Berketa Guitars’ and enquired about which types of woods to look at. Mr Berketa advised me to go to the fender website to find what kinds of woods are used in commercial production. Mr Berketa also recommended to me to look into the following types of wood. Recommended materials • Queensland maple • Mahogany • Ash • Swamp ash • Selery top pine • Red woods 13
  • 13. Proudly Sponsored By: Research Types of Materials After research, the product that the market desires is a bright sounding guitar with a nice high end sound, therefore, I wish to fore fill the market requirements. The types of wood that I have found that meet similar tonal characteristics are: HSC Major Project – BOS Number: 26234026 Ash: Exhibits a "snappier" tone with a bright edge, but with a warm bass and long sustain. It is often considered as the other "traditional" Stratocaster body wood. Mahogany: Deep warm mids, good sustain and nice "bite" Maple: Punchy, bright, and has a nice bite on the high end. Often used only as a laminated top instead of an entire body, as it tends to be a particularly heavy wood. Looking into, and researching this wood and its availability locally, set me back quite substantially. The wood was able to be sourced from a local timber company, however, the types of wood which I desired were a lot harder to find, therefore making the wood quite costly, which I was unable to afford. Other options needed to be considered. A local guitar maker that works at the music shop in town, gave me a hint of advice to seek out some ‘hoop pine’, as it was an produced an extremely good quality final product, as well as balancing weight and strength. After research, and enquiry at Ramien’s Timber, the assured me the wood was extremely strong for its light weight in comparison to other types of wood available, this was crucial to me as I was throwing heavy batteries and other objects into my guitar body, it needed to be as light as possible before adding devices and batteries. Hoop Pine 14
  • 14. Proudly Sponsored By: Research Hardware Ideas Speakers Deciding on a type of speaker to utilize within my design Is a crucial part of the overall function of the design, along with the impact it makes on the products success. To ensure that I pick the most appropriate speaker, much research is required to ensure the best results are achieved. The speaker that I wish to choose from must require compatibility to a wireless system, either already pre –installed or through means of accessing other kinds of wireless connectivity. • Fully developed speaker setup • Standard loudspeakers • Small speakers from existing products. Amp In today’s very advanced technology ere, amplifiers are extremely easy to access, and so too are they extremely small, which is a major benefit to me, as that is what I require. To power my speaker it is crucial for my amplifier to be able to produce as much power as possible with the use of a minimal power as possible. Batteries Batteries can be made in all shapes and sizes, however, for my project I require a 12v, with an aperture output of something greater than five, as well as being able to fin into the desired guitar shape. HSC Major Project – BOS Number: 26234026 Hardware Decisions Speakers Shielded 2" 10W 8-Ohm Full Range Speaker General Data: • Nominal Power Handling (Pnom)(W): 10 • Max Power Handling (Pmax)(W): 20 • Sensitivity (2.83v/1m)(dB): 78 • Weight (M)(Kg): 0.12 Amp Batteries 15
  • 15. Proudly Sponsored By: Research Hardware Ideas Wireless Technology In today’s high tech society, wireless technology plays a huge role in a wide variety of essential things that we take for granted every day, such as simple things like, television remotes, hands- free car devices and not to mention baby monitors. So with this technology being widely available, it became apparent to me to incorporate this element into my design. In today’s market, there isn’t a guitar available that has this radio frequency built into it, however, musicians today use wireless guitar systems to play concerts in massive stadiums. To keep up with modern society, it is essential to include this into my product. Bluetooth Bluetooth® Audio Dongle While the name may take you to question your better judgement of the product, this ‘audio dongle’, is an inexpensive, easy-to-install, way to incorporate Bluetooth® into my product. Wireless Guitar System While these ‘wireless guitar system’ are extremely expensive, they are of professional standard, and allow for the highest of quality sound to be produced. The question that needs to be posed to myself is, what kind of level guitar do I desire to produce? That answer, is one that professionals can play on stage, live, in front of a sell-out stadium crowd. To achieve this, a WGS must be included. HSC Major Project – BOS Number: 26234026 16
  • 16. Proudly Sponsored By: Research Justification of Decisions Speakers Amp Batteries HSC Major Project – BOS Number: 26234026 Bluetooth Bluetooth® Audio Dongle Wireless Guitar System 17 I selected theses speakers as they are nice and compact, the look aesthetically pleasing and have a 10W output which is perfect for what I require. The amplifier that I have decided to use is ideal as it can operate from a 12v battery and has a 5.8w output for my speaker, as well as its compact and strong. The battery that I have purchased for use within my guitar is the smallest, most powerful, longest lasting battery that will fit into my guitar. It is 12v and runs 2.5 amps, which is absolutely ideal for my needs After research, the most suitable Bluetooth device for my product is one that was found on the JAYCAR website as it transmits, at a range that is required for my needs and project. This wireless guitar system is an entry level setup that was recommended to me to use at is is back, cheap and is flexible in application.
  • 17. Proudly Sponsored By: Research Hardware Ideas Pickups As my product is a guitar it must incorporate pickups. However, there a wide variety of pickups available on the market, however they are separated into two categories: Passive and Active. As my guitar already requires a battery system, connecting ‘active pickups’ (pickups that require a power source), will not be a problem, however, it could significantly impact on the lifetime of the product in regards to playing time. This problem can be overcome by connecting it to a completely separate 18v battery system. The benefit to creating a separate power source allows for the original battery system to continue as is, without the drain of an extra source that it has to power. The downfall to that would be the constant battery change, as they will go flat. This will need to be sorted out during the testing stage of the project. Having two different battery sources however can often lead to many ‘oh crap, it’s gone flat’ moments, which are extremely embarrassing for the user. The two types of pickups, mainly used in the guitar design are ‘single coil’ pickups, or a ‘Humbucker’ pickup, which is more modern. Single Coil Pickups Single coil pickups were the original pickup developed, and it produces a bright , lively sound, however, As soon as you turn the volume up on your amp you will hear the AC hum start to increase and buzz throughout the room. Single Coil pickups produce a nice sounds, they will always have quite a bit of AC hum buzzing around while you play, which I personally believe is intolerable. Humbucker Pickups They are called Humbuckers because they cancel out (or buck) the AC hum that Single Coil pickups normally have. The Humbuckers are actually two Single Coil magnetic pickups wound in opposite directions to cancel out the hum and give a fuller more thick sound. You'll see a lot of Blues and Jazz players using Humbuckers because of the fatty bass sound they give electric guitars. Humbuckers have less tone but more bass, and because of the loss of tone they sound a bit mellow in comparison to Single Coil pickups, having said this, they produce a very ‘cool’ sound. HSC Major Project – BOS Number: 26234026 18
  • 18. Proudly Sponsored By: Research Hardware Ideas HSC Major Project – BOS Number: 26234026 To assist me to pick a guitar pickup, I simply went to the ‘Dimarzio’ website, and found a very easy guide that helps select the type of pickup that most suits your needs. As a guitar requires two different types of tonal pickups, one at the ‘bridge’ of the guitar, and another at the ‘neck’, I did two different searches and came up with the following options. Bridge Neck After I used the ‘Pickup Picker’ tool. I continued to research the products that were suggested to me. As a result, I found myself in Orange at Landers Music, where I talked to Steve, who was the electric guitar guru, who was more than happy to provide me me expert advice. He was very fond of the Dimarzio brand pickups, as was i. He suggested to me, for the tone I want, which me a pop rock sound, nothing with too much distortion. The Air Classics from Dimarzio. So, with their kind support they sponsored and assistance I came to a final decision on the ones I was going to incorporate into my product. 19
  • 19. Portable Electric Guitar Project Manageme nt HSC Major Project – BOS Number: 26234026 20
  • 20. Proudly Sponsored By: Project Management Time Management Estimated time plan for year 12 Major Project 2013-14 Term Week Develop Project Proposal Develop Project Management Produce Project Development Design Project Realisation Prototyping Testing Production Evaluation HSC Major Project – BOS Number: 26234026 Design Project Evaluation Hand In Term 4, 2013 One Two Three Four Five Six Seven Eight Nine Ten Eleven Holidays Holidays One Two Three Four Five Six Holidays Term 1, 2014 One Two Three Four Five Six Seven Eight Nine Ten Eleven Holidays Holidays One Two Holidays Estimated time plan for year 12 Major Project 2013-14 Term Week Develop Project Proposal Develop Project Management Produce Project Development Design Project Realisation Prototyping Testing Production Evaluation Design Project Evaluation Hand In Term 2, 2014 One Two Three Four Five Six Seven Eight Nine Holidays Holidays One Two Holidays Term 3, 2014 One Two Three Four Five Six Seven Eight Nine Ten 21
  • 21. Proudly Sponsored By: Project Management Time Management Actual time plan for year 12 Major Project 2013-14 Term Week Develop Project Proposal Develop Project Management Produce Project Development Design Project Realisation Prototyping Testing Production Evaluation HSC Major Project – BOS Number: 26234026 Design Project Evaluation Hand In Term 4, 2013 One Two Three Four Five Six Seven Eight Nine Ten Eleven Holidays Holidays One Two Three Four Five Six Holidays Term 1, 2014 One Two Three Four Five Six Seven Eight Nine Ten Eleven Holidays Holidays One Two Holidays Actual time plan for year 12 Major Project 2013-14 Term Week Develop Project Proposal Develop Project Management Produce Project Development Design Project Realisation Prototyping Testing Production Evaluation Design Project Evaluation Hand In Term 2, 2014 One Two Three Four Five Six Seven Eight Nine Holidays Holida ys One Two Holidays Term 3, 2014 One Two Three Four Five Six Seven Eight Nine Ten More time Certain parts of the process took less time than originally anticipated such as prototyping and project management, with testing taking much, much longer 22 than expected.
  • 22. Proudly Sponsored By: Project Management Financial Management HSC Major Project – BOS Number: 26234026 When originally drafting my budget, it is clear to see that an overestimation of price was apparent. However, this provided me with relieve when a substantially less amount of money was spent than originally intended. The inclusion of where my products were sourced assisted me with keeping track of where things came from, if any problems occurred it was easy to identify where I needed to go to ratify the problem and look for a quick, and easy solution. 23
  • 23. Portable Electric Guitar Project Development & Realisation HSC Major Project – BOS Number: 26234026 24
  • 24. Proudly Sponsored By: Design Sketches HSC Major Project – BOS Number: 26234026 Design #1 PMI P- • This design is extremely simple. Simple is always best. • This design’s shape is elegant and easy for the user to hold and play. • It incorporates Bluetooth® technology • Neck is a nice design M- • Lacks features. • The speaker isn’t acoustically isolated. • Space seems to be limited, as objects are arranged around the required guitar elements • (pickups, bridge etc.) I- • This design is based on the Gibson ‘Les Paul’ style guitar. • Is an extremely cool looking guitar, that sells well on the existing market, according to • allansbillyhyde.com.au 25
  • 25. Proudly Sponsored By: Design Sketches HSC Major Project – BOS Number: 26234026 Design #2 PMI P- • Speaker is acoustically isolated. • Design Incorporates ‘XLR’ microphone input • Has the option of a detachable goose-neck microphone stand. • Includes Bluetooth ® options • Neck is perfect design M- • Space is limited • Would be extremely difficult to construct • Doesn’t include charging port I- • This design is based on the Fender Stratocaster®. • The design is of a solid build that is extremely durable. • First design that isolates the speaker from the pickups. 26
  • 26. Proudly Sponsored By: Design Sketches HSC Major Project – BOS Number: 26234026 Design #3 PMI P- • Ideal body shape. • Space is snug, but well fitted. • Incorporates Wireless Guitar System • Includes Bluetooth ® features • Speaker is Isolated from pickups • Easily constructed. • Design Incorporates ‘XLR’ microphone input • Has the option of a detachable goose-neck microphone stand. • M- • Would be extremely difficult to put together • Neck is quite ugly • Tone control is in an awkward position I- • Guitar shape is based on Fender Telecaster® shape. • First guitar that incorporates the use of a ‘Wireless Guitar System’ 27
  • 27. Proudly Sponsored By: Design Sketches HSC Major Project – BOS Number: 26234026 Design #4 PMI Design 4, is a combination of all the ‘plus’ elements from my previous designs, and is the first step towards a finalised design. P- • Ideal body shape. • Space is snug, but well fitted. • Incorporates Wireless Guitar System • Includes Bluetooth ® features • Speaker is Isolated from pickups • Easily constructed. • This design’s shape is elegant and easy for the user to hold and play. M- • Tone Control isn’t included I- • Guitar shape is based on Fender Telecaster® shape. • This guitar design is going to be the ‘working prototype’ design. • Allows for more in depth research into products to be done. 28
  • 28. Proudly Sponsored By: Design Sketches Final Design Sketch HSC Major Project – BOS Number: 26234026 29
  • 29. Portable Electric Guitar Evidence of Creativity HSC Major Project – BOS Number: 26234026 30
  • 30. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Designing – Product realisation-Weeks 1-4 (Term 1) In order to bring my product to life, I decided to use CAD software and utilize the elaborate equipment available at school to make my product. This decision was made for many reason by the three main reasons behind choosing CAD programs to design my model were as following: • Mimics industry standards • Produces a quality product, which can be easily changed through design process. • I wanted to gain a further insight into Computer-Aided technology. • I decided for my first model that I wanted to try two different drawing programs, to draw two different style guitars, so that I can compare physical products from the two different drawing programs. This allowed me to essentially ‘kill two birds with one stone’, as I can see which program is best to use, as well as the best style of guitar. • During the process, I found that the program Google Sketchup, was a much more basic CAD program to use, other than AutoCAD which is a much more in-depth, more powerful program, but much, much harder to use. As AutoCAD was so difficult to use, I opted to use Google Sketchup as it was extremely simple to use and could produce a quality prototype. To draw both of these guitars, the same steps were taken, just different styles were produced. To start with, a 2D shape was created that was the outline of a guitar. Which took a lot longer than originally anticipated Then, extrude that shape up by 45mm (thickness of the guitar) After that, I added a rectangular piece to where the neck belongs. And to finish off, I added a few miscellaneous holes to represent pickups and other items. AutoCAD Google Sketchup 31
  • 31. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Physical Model Development – Weeks 4-9 (Term 1) To ensure my project was going to come together, I had to find some cheap wood for prototyping that was thick enough to accommodate my guitar. With the assistance of Mr White, he was able to rustle up some construction treated pine, that was 45mm thick (perfect). That pine was cut to length at 450 mm long and 190mm wide. Then the pieces were cut with a biscuit joiner, biscuited , then glued together before they were tightly pieced together in the sash clamps. A problem was faced, when pulling the now joined pieces of timber out of the clamps was that they didn’t set evenly, one pieced was raised a little. This problem was easily averted, as we just put the block through the thicknesser to rid the slight step in the join. To cut the first prototype, I phoned Denford (the company that produces the machines) and talked to Simon, the Head of Machining, and discussed the best was to go about machining my guitar. He recommended for me that I should use a vacuum table and quickly talked me through the steps to get my CAD drawing ready to be machined. With the assistance of Mr White, we imported my design from Google Sketchup, into a program called QuickCAM Pro, and ran the basic steps, so we could see if this was going to work for us. After getting through the set up, it provided us with a simulation of what it was going to cut. Then, to actually get this piece cut, we took the QuickCAM Pro file and opened that into VR Milling v5. This is the program that controls the CNC Router. Before we went any further, we squared our block on to the vacuum board we had put into the machine, and turned it on. We than ran the ‘g-code’ (machining instructions), and watched in anticipation for what was to happen. This process was repeated for the second guitar shape that was cut. Unfortunately it seemed as though, when we flipped the guitar to cut the otherside, it wasn’t lining up correctly we weren’t sure why… This issue had to be investigated further, I was at a stand still., untill I got a response from Simon at Denford. 32
  • 32. Proudly Sponsored By: Evidence of Application to Model Development Sourcing hardware, devices and corresponding information. Weeks 9-11 (Term 1) After adrenaline kicked in after actually making two prototypes, it was time to begin to order devices and hardware. Now confident this was going to go ahead, I purchased, 2 small loudspeakers and a Bluetooth Dongle from JAYCAR. As well as these, a wireless guitar system, pickups, an amplifier, bridge, and a neck with a fret board from various suppliers. After all of these products had arrived except the pickups, that are excepted to be in by the start of term 2, I took all of my prototypes and research along with my new hardware to a very intelligent local electronics guru by the name of David Walters to find out if my idea, wasn’t one of the craziest one that he has heard, and of course, he found it quite outrageous. All I needed to ask him was, ‘Do you think this project is do-able?’… Apprehensively, I received a ‘maybe’. David was extremely helpful as he directed be to be cautious about potential feedback from the speakers from the pick-ups as they’re so close, he so too advised me that I required a 12v power supply for my devices. HSC Major Project – BOS Number: 26234026 33
  • 33. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Modification to Prototype Design-Weeks 1-3 (Term 2) After receiving all my hardware, except for my pickups, which were supposed to be here by now, but seemed to be delayed, even after many phone calls the business, it was now time to incorporate cut outs for these pieces into the design. At first, I believed it be the best idea to place cutout in the front section of my guitar, and place a sheet of plastic over the top, as if it were just a large scratch plate, however. After the prototype was produced for that, I though that it would look quite ridiculous and also be impractical. So, I was back at the drawing board again. This time, I decided that the best option and way to hide this hardware was in the back. So, moved the perfectly fitted holes for the devices from the front of the guitar, to the back. This time, added channels in-between the cut outs, so that wires can be run to connect everything together when it comes time. Another feature that I discussed with Mr White was how to hide the hardware in the back, and he recommended to me that a piece of black Perspex would do the job. So, I set a 5mm offset in from the boundary of the guitar shape, then stepped it down 5m in the inside so that I could flush mount that Perspex. 34
  • 34. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Modification to Prototype Design-Weeks 1-3 (Term 2) Next, I had to draw the plate, as a 2D shape. The best part of CAD is the fact that I can make this plate a precise match to the cutout I have for it. All I had to do was copy the interal shape and fill it in, to make it solid, then save it as an STL file that can opened in Corel Draw, which controls the Plasma Cutter at school. After importing the file into Corel Draw, and setting up the plasma cutter with assistance from expert machines guru at the school Mr Miller, I was able to produce a physical plate that would fit directly into the guitar shape. However, it didn’t, for several different reasons… The ball-nose cutter on the CNC router wouldn’t cut fine enough for the plate to fit in. The file used had many flat faces on it and wasn’t perfectly round, which didn’t contribute to the plate fitting in the guitar. So, I changed the cutter from a rounded ball-nose cutter to a flat, end mill cutter, which would produce a much better finish. 35
  • 35. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 3 (Term 2) As previously stated above, I was having machining errors with the lining up of sides, and I believe a way to avoid this in the future is to remove the suction vacuum table and replace it with a much lower tech, but much more reliable source of holding the block of wood in place. Clamps. Plain and simple. This way, I can ensure that the block of wood remains square and is in exactly the same position when it is flipped over. This is extremely crucial as it is directly relatable to the problem of misalignment. With these new clamps installed on the machine ‘bed’, it was now time test out if this solved my misalignment problem. As well as this, these clamps would hold the block much firmer to the machine, which is what is required. As well as new clamps, a new drill bit was used in the router. Mr white believed that an end mill, which has a flat bottom would make for a finer finish on my guitar. 36
  • 36. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 3 (Term 2) With errors with machining continuing as demonstrated with the pictures, I was still dumbfounded as to why we were getting miss-alignment. So to try and avert this problem, I stopped the machining process and moved the block further towards the back. Then started it again until it had completed a run from back and forth, to measure whereabouts the program position was relative to the centre of the block. It was out by just 2mm still. So I moved it, rechecked, and it was good to go. Or, so I thought… Once the top half of the block was machined, it was now time to flip it over. To make sure I flipped it over in the correct spot, I drilled a hole in the very corner of where the CNC router had gone, so that when I would start cutting out the underside, I would be able to see whereabouts the router starts, relative to the hole that had be drilled through. Which is where it should start. When the machine had finished its cut some hours later, I returned to see that it appeared to turn out extremely well…. However, upon pulling the block out of the machine, I was quick to notice that it still was misaligned. This issue was extremely frustrating, as I really wanted to get this complete but I so too believe that that was a quality cut otherwise. 37
  • 37. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 3 (Term 2) Disregarding the guitar isn’t aligned, if I were to evaluate the overall elements of the cut, I was say that this cut, considering the last ones, is an extremely high quality product that has everything incorporated well throughout. The accuracy and precision of the cut is phenomenal, with the use of a flat-bottomed drill piece, it has removed any unwanted material that the round bottom one had left behind, this was an instrumental breakthrough as it allowed for the guitar plate assembly to get driven into action. This cut was so accurate; it even sored the square facets that were on the Google Sketchup. This is great because it tells me two things. This machine is absolutely amazing, the level of detain is unbelievable. But it so too tells me that the guitar can no longer be drawn in Google Sketchup as the shape is too complicated for it to process. Whilst this proved to be another huge set back, it allowed for me to reflect, evaluate and analyse my process and decide whether I wanted to settle with a second class product, or work hard at producing the best product possible. 38
  • 38. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 4-6 (Term 2) After a near miss on the last model, it was again back to the drawing board to continue the development. It was a much needed task to redesign the layout of my guitar and where certain objects were to reside. The old layout, wasted space and didn't’t provide for a an effective utilisation of the area, and it was chaos in order for wiring to occur as well. With a ‘sharpie’, the evaluation and analysis of the original design was done, and better way to use the space were crafted with the aid of Mr Miller and Mr White. It was time to modify the changes we made on CREO Parametric, which was a new drawing program that was introduced to me by F1 in Schools Students at school. This program was easy to use, however very advanced in comparison to Google Sketchup. After the changes we made, a new billet was prepared and the process of machining began again, with attention needed to be payed to the model position inside the billet. All in all the the machine process went quite well except at one stage where the cutter decided to do its own thing and take a direct route across the guitar body, Luckily, I was there to hit the emergency stop button and restart the machine. This was easily fixed with some wood, crafty disk sander work, and some glue. 39
  • 39. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 6 (Term 2) The period of week 6 was spent painting and preparing my guitar and testing out what kinds of paint works best for achieving the look I was after. So to fill in the imperfections within the wood, I use an automotive filler that essentially, when sanded and finished, gave a plastic feel, which is what I was after. After the filler was sanded down and flush with the body of the guitar. It was now time to test on the previous guitars that I've made. Using a ‘Filler Primer’, ‘Primer’ and an automotive ‘surface primer'. I applied 3 even coats to each model, and once dry gave them a light sand. Following a light sand, it was clear that the spray putty was the best paint as it sealed the guitar and removed any wood grain texture. This process was extremely time consuming, however, it was necessary to provide the best results come painting time. 40
  • 40. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 7-8 (Term 2) After I got my guitar prepared for a colour coat of paint with the previously selected spray putty. I got in contact with David Walters again as I required some assistance with a switch, David was more than happy to help out. He explained to me the concept of an electrical switch and how they operate, with a somewhat confusing diagram that I eventually figured out. This step was imperative as it allowed my guitar to look ‘stock’, with adding a certain twist to the operation of the switch. Initially, the switch, which I pulled from an old guitar was used to change between pickups, however, I was going to use this switch to change between devices within the guitar. So, after hours and hours, playing around with the guitar battery attached to the switch, and my version of a continuity tester, a light globe with two wires attached, I finally figured out what devices could attach to what part of the switch. The pointy and of the project was starting to bear its head, as the electronics are beginning to really test my mind, but the challenge and the constant struggle is a thrill 41
  • 41. Proudly Sponsored By: Evidence of Application to Model Development Continuation of Physical Prototype – Week 9 + Holidays (Term 2) Mock Assembly Time! After paint was complete it was time to mock assemble the guitar and the elements required for it. To start with, installing the heat sink to the amplifier, as all amplifiers tend to lose a significant amount of energy in heat, which was learned through year 12 physics. To do this, I attached a piece of heat sink with screws and used a mini angle grinder to cut it down to size. Once it was cut to size, I simple attached a grinding dick and smoothed off the metal, followed by a file. Then I added all the elements required to be screwed to the top surface , such as speakers, pickups, switches, etc. To do this, many new holes were drilled with measurements taken so that the correct holes could be adjusted on the CAD version. A problem that was very noticeable was the alignment of the bridge, which is where the strings essentially start. It was clear that he bridge wasn’t square with the neck, which would result in strings not being ‘in situ’ when it comes time to ‘string up’ the guitar. So I added a small depression, 1.5mm to be exact, of the size of the bridge so it would sit perfectly HSC Major Project – BOS Number: 26234026 42
  • 42. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 1-2(Term 3) Again, it was time to rip up some hoop pine on the table saw, with the assistance of Mr White. This time to ensure a quality join of the wood, I put the wood through the thicknesser and ensured a flat, smooth surface, which the pieces of wood could be glued together well. This process took some time. Following the cleaning of the wood surfaces, I lay the board flat on a table and align them without glue to see how they fit together, which was perfectly . So, I applied a generous amount of glue to the wood and began to stack the billet together. Then, I placed the glued billet in the sash clamps, and tightened them evenly so that a quality block was achieved. Now it was time to begin the machining process, however, there was a slight issue. The machine would operate. This was a poor timing for a machine to break down. So Mr White and l phoned Denford and enquired with them on how to ratify the problem, however, they didn't’t have any idea, so, we had to wait for them to get in contact with the head office which, of course, was in the UK, and weren't able to get any information out of them until the next day, due to the time zone shift. 43
  • 43. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 1-2(Term 3) When an answer was finally deliberated, we were asked to perform radical maintenance on the machine, via phone instruction. We were asked to check several leads and circuits with a continuity test, however nothing seemed to be the matter, then we were asked to pull the motherboard out of the machine and swap it with another smaller machine that we had at school, however, after hours of swapping them over, Mr white and I still could solve the problem The technical assistant at Denford, would need to contact head office again to enquire further. This would continue to delay production. Finally, the next day we received an answer with possible merit. The emergency stop switch had somehow broke, and was stuck on ‘stop’, regardless of its physical position. So, as it happens, an electrician was in the right place at the right time, changing lights at school, so Mr White and I asked if he could help. Under instruction over the phone from Denford’s technical assistant, he placed a temporary bridge over the emergency stop so that the machine can continue with the machine to be fixed at a later date. I could now finally begin machining after a week of delays that were not needed, nor allowed for in the time schedule that I had been workinf so diligently to. 44
  • 44. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 3 (Term 3) Week three of term three, saw again, more trouble, with the theft of my guitar neck, which proved to be a massive inconvenience, time and money wise. This meant I needed a new neck, and fast. So I jumped straight onto ‘Gumtree’, to find a guitar in my area that I could pickup nice an cheaply, asap. I ended up finding an old Ibanez, which I managed to pick up for dirt cheap at $50, which even came with a guitar case; bonus! After the ‘high’ of a good bargain, I low wasn’t far away. The neck didn’t fit, it had a small taper and wasn’t the same length as the previous neck that I had designed my guitar around. Due to acoustics, the 12th fret of the guitar neck, must sit exactly in-between where the guitar strings resonate, and of course, this neck didn’t fit acoustically, so I had to move the bride 40mm closer to the neck hole to ensure that it would work, and resonate as it should. I thought this could be fixed by just removing material, and having the bridge cover it up, but after reconsideration I realized that I would still have to change the neck, and also, my perfectionistic nature advised me against the move. This Perfectionistic nature advised me against the move. meant, a re design, again! 45
  • 45. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 4 (Term 3) Luckily I created 2 billets at the last stage so that I could quickly make the much needed changes and machine my final guitar! ASAP I went through the machining process for one final time and watched eagerly for the guitar to have finished cutting. Without any further adue, I was quick to begin sanding and patching any impurities in the wood so that paint work could begin! So after I had filled, I sanded, then sanded, and again, sanded a little more till I was happy with the guitar. After the sanding was complete, I applied 3 light coats of ‘Primer Filler’ to the guitar, then sanded the paint back once dry. To finish, I filled a few more small imperfections and gave the guitar 2 more coats of ‘Primer Filler’. Things were starting to look up now and the final product was in sight. 46
  • 46. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 4 (Term 3) After getting a quality finish on the primer after a light sand with some 1500 ‘wet n dry’ sand paper, I added 2 coats ‘surface primer’ to allow for the red to sick really well to the guitar body. As the name suggest the surface primer is designed to allow a top coat to stich chemically well to the other paint if applied within a certain time period, which in this case was after 12hr and before 72. After purchasing the ‘cherry red’ paint, I quickly set about getting some colour on the guitar, as time was of the essence. So I added 1 part of thinners to every 4 parts of red, which would give me a nice consistency and flow out of the spray gun. After mixing paint, I set my air compressor pressure gauge to 30 psi at the gun, which is effectively the pressure of the air, after its been through the hose. Initially, I was extremely happy with the first coat, so I applied another light coat ,within the hour as directed, then let it to cure for 6 hours. The next day, I recoated the body 2 more time, each time 6 hrs apart. One final inspection, I noticed that the air gauge that I had set was no longer 30 psi at the gun, it was at 45psi. Which gave me some slight dimples in the paint work, however, the was overcome with some cutting polish and a buffer wheel. 47
  • 47. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 4 (Term 3) I decided that a plain red guitar, simply doesn’t suit this project as it is quite the opposite of plain. So, I contacted a local artist who is showed some photos to of what I would like done on guitar. I gave them specific instructions that I only wanted something small that would hint to the potential buy that this product is not your average guitar. Once receiving the guitar back I was more than happy with the result, it was exactly as I asked and was of perfect size. So, to protect the art, I applied a clear polyurethane coat to the guitar to protect the final coat. 48
  • 48. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 5 (Term 3) This week was by far the biggest week that was involved in the entire project. With the entire electronics to go in and the product to be assembled. The pressure of my research and testing was now going to be extremely crucial to get this to work. To start with, I installed all of the hardware to the body, and then began to asses how this was going to be wired up. So, what I did was a drew up a schematic and a wiring diagram to assist me to put this thing together. So in order to do that, I again sourced the assistance an knowledge of David Walters to assist me with a few questions that I had before I started. Ever since the purchase of the Wireless Guitar System, I’ve known about adding 12v to it, as it was designed to run on a single battery which is powered at 1.5 volts could do some pretty serious damage. So I asked David where I could find a voltage regulator, and he told me that he could make me one in about 10 mins. So with a circuit board, 2 LEDS which draw volts out with the use of OHM’s LAW, (physics knowledge), I was able to calculate the amount of resistance required so that we could make a voltage regulator. For the Bluetooth device, I used the circuit board out of a usb car charging adapter, as through not only my basic knowledge of electronics, as well as testing with a multimeter did I discover it steps down 12v to 5, which is the power required for and USSB device. 49
  • 49. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 5 (Term 3) Once all my electronics were in order, I made a last minute decision to add a preamp, to boos the power to all my devices, just in case. So I went down to the newly opened JAYCAR store and purchased a ‘Pre-champ’ kit, which was perfect for what I needed, the team were only too kind to help me out. So, I pot it together with some solder and a set of instructions, and to test it if it was working as it should, I found myself in the science block and with the head teacher of science Mr Eddy, an oscilloscope and a device that produces a sine curve. So I attached that to the audio input part of the amp, and I attached the output to the oscilloscope to see if it would work, and yes, it worked great! All there was to do now was to make room for it in my guitar, using a mortise drill, as well as a portable handheld belt sander, and install it with the rest of the components to my guitar. 50
  • 50. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 5 (Term 3) Next I had to simply connect and solder everything together, which remarkably went extremely smooth. 1. Cut the connecter for the wireless mic to size that it fits in properly into the slot. 2. Attach the Battery to the switch and ground the negative. 3. Attach power to the Preamp, Amp, 1.5v regulator to the WGS, and finally the 5v regulator to the Bluetooth. 4. Next I connected the speakers to the amp, and the potentiometer. 5. I then connected the pickups together and wired them in parallel according to the wiring diagram that came with them. 51
  • 51. Proudly Sponsored By: Evidence of Application to Model Development HSC Major Project – BOS Number: 26234026 Continuation of Physical Prototype – Week 5 (Term 3) The final step required to finish the product was to create a Perspex back to fit the designed cut out so that all of he wiring can be hidden behind it. From the CAD drawing, all else was removed but the surface which the place were to sit in, therefore I had a face that was exactly the right size I needed for a piece of Perspex, to cover my electronics. However, it was not too simple to make that surface a 3D model as it needed to be completely hollow to do so. So removing all the interior shapes was needed. Now that I had an outline left, I was able to extrude the shape by 3mm, which was the thickness of the desired material. The to get a file to get cut on the Laser Cutter, it had to be saved as a DXF and transferred into Corel-Draw. (the program the laser cutter requires to operate). As a trial, I used MDF instead of plastic. Once I had finally cut one and realized that it didn’t quite fit, Mr White alerted me to the fact that the auto-focused laser. So I tried a gain to cut another, however it didn’t seem to quite fit either. Mr White and I began to play around with the scaling of the model until we found a size that fits perfect, which was time and resource consuming. Eventually we used the size we liked and cut a piece of Perspex. All there was left to do was pre-drill screw holes, and holes for volume control and bluetooth power. 52
  • 52. Proudly Sponsored By: Major Designs HSC Major Project – BOS Number: 26234026 53
  • 53. Proudly Sponsored By: Major Designs HSC Major Project – BOS Number: 26234026 54
  • 54. Proudly Sponsored By: Major Designs HSC Major Project – BOS Number: 26234026 55
  • 55. Proudly Sponsored By: Major Designs HSC Major Project – BOS Number: 26234026 56
  • 56. Proudly Sponsored By: Final Design HSC Major Project – BOS Number: 26234026 57
  • 57. Proudly Sponsored By: Identification And Justification Of Ideas And Resources Equipment HSC Major Project – BOS Number: 26234026 58 Quick Grip Clamps- These clamps provide a quick, easy method of holding things together whilst gluing without sacrificing strength and functionality. They also provide a simple solution when securing timber when using tools such as the Domino Machine. Biscuit Machine-The biscuit machine has the ability to cut precise cuts in a variety of timber surfaces. It also allows for the depth to be manually adjusted to suit the product. Circular Saw- The circular saw provides a neat, straight cut on a large variety of timbers. It also enables large pieces of timber to be cut, such as sheets of MDF, that other saws would not be cut. This is due to the large table that is attached to the saw. CNC Laser Cutter- This machine allows for the piece to be easily designed on a computer and then sent to the cutter where the design is quickly and effectively cut using laser technology. Drop Saw- This machine allows for long lengths of timber to be cut precisely. It also has the ability to cut timber on angles; such as the curved rails. The drop saw was used extensively during the manufacture process due to its simplicity. Sash Clamps- Sash clamps are highly effective when large pieces of timber need to be held tightly and were used during the gluing process involving the side rails. They are also steady during the drying time. Bandsaw- The Band Saw allows for small pieces of timber to be cut quickly and easily. It also provides a high level of control over the direction of the cut; something that is especially important when cutting curves. The bandsaw also has the ability to cut large thicknesses of timber. CNC Router- CnC = Computer Numerical Control. a computer ‘controller’ reads g-code or machine language instructions and drives a tool. The nC (numerical control) program is a detailed set of step by step instructions that tell the machine which path to follow and which operations to perform. Angle Grinder -A device with a rotating abrasive disc, used to grind, polish, or cut metal and other materials. Multimeter- an instrument designed to measure electric current, voltage, and usually resistance, typically over several ranges of value. Continuity Tester- A continuity tester is an item of electrical test equipment used to determine if an electrical path can be established between two points; that is if an electrical circuit can be made. Wire Strippers- A tool for removing the insulation from electric wires.
  • 58. Proudly Sponsored By: Identification And Justification Of Ideas And Resources Outsourcing HSC Major Project – BOS Number: 26234026 59 Throughout my project, I attempted to do everything myself as it was my HSC project, at times I asked for help from certain professionals to guide me in the ways, however, there was a few things that were beyond my limits. • 1.5v Voltage Regulator I was determined to do this myself, however I was unable to do so as my knowledge and skills in electronics were not great enough to be able to construct such a necessary and essential device, on which I would heavily rely on for safety. David Walters of David Walters Electronics assisted me with this. • Fixing the CNC Router After many attempts and hours spend, working on the router Mr White and I were not able to get the router working properly and it was crucial to get it up and running, so to prevent time loss, an expert electrician was used to do the job. • Guitar Art Art is certainly not my forteit, I knew that I had to get someone to assist me with this aspect of the guitar, so I lined up local artist Kate Newton, who painted my guitar for me, quickly and to an extremely high standard.
  • 59. Portable Electric Guitar Project Evaluation HSC Major Project – BOS Number: 26234026 60
  • 60. Proudly Sponsored By: Survey Results 5 4 3 2 1 Aspects Present in Job HSC Major Project – BOS Number: 26234026 61 In order to successfully complete my product evaluation I distributed a total of 23 surveys to a large variety of people, ranging from students at school, music students, friends as well as professional local music acts, with varying ages and genders to ensure that I was addressing all aspects of the potential market. Below, can be seen the results from these surveys. Feature Evaluation- In the survey, recipients were questioned on both their rating of various aspects of the product as well as the influence that certain features will have on their purchasing decisions; each aspect was given a score out of five. Please note that both safety and cost were not rated in the survey as this would require a cost to be supplied, and long times of testing would need to be needed. As the provided graph demonstrates the overall influences that mainly affect the decisions are functionality, cost and sound. Throughout the survey, results demonstrates that the guitar looked aesthetically pleasing, whilst the sound lacked in quality a little bit. This can be due to the sensitivity of the speakers. 0 Funtionality Aesthetics Sound Average 5 4 3 2 1 0 Purchasing Influences Funtionality Safety Aesthetics Sound Cost Average
  • 61. Proudly Sponsored By: Survey Results HSC Major Project – BOS Number: 26234026 62 Survey Range The survey was handed out to 23 different, and random people. This is essential as it creates a broader, more diverse and accurate set of results when I comes to what works, what has been successful and what hasn’t. It was crucial to ask of the survey recipient their musical ability and musical interest as it would allow me to gain greater insight to what various levels of musicians think of the product. Analysing the survey results it is apparent that all people surveyed have some interest in music, with over 20% of people who play the guitar. musicians are crucial as well as they provide a musical insight into what it sounds like, as they have a musical knowledge and background as well, regardless of their specific interests. Most people who were interviewed play music for fun, which is a representation of the musical community. It was essential to survey professionals and their opinions as they have the most knowledge about music and their opinions are most valued. 120.00% 100.00% 80.00% 60.00% 40.00% 20.00% 0.00% Musician Guitarist Music Fan Guitar Enthiusist None Musical Interests Musical Ability None Begginer Play for fun Professional
  • 62. Proudly Sponsored By: Survey Results HSC Major Project – BOS Number: 26234026 63 Price Evaluation- Recipients were also asked to select an option based on the amount that they would be willing to pay for the product. Basically what was done was an average of all of the total price people who completed the survey would pay. This figure ranged from$500, to $2500. To be honest, I thing that the average price was a little higher than expected, however, looking at regular guitar prices on the market, this is a reasonable price to pay for a unique product. 1400 1200 1000 800 600 400 200 0 Average Price ı$ Price Have you ever noticed a similar product? Yes No Comparison Of Existing Products- The survey also analysed how the product compared to the recipients existing product (if applicable) and found that 100% of people have never noticed a similar product. This suggests that the product would have the ability to be successful in the market.
  • 63. Proudly Sponsored By: Criteria to Evaluate Success Aesthetics 1. Is the finished product aesthetically pleasing? According to the survey results, as well as public comments and personal review, I believe it is easy to say that the product is aesthetically pleasing and not only is of market quality, but so too has a unique look to it that separates it from existing market products. Thus, the product is aesthetically pleasing. 2. Does the final product meet market quality finishing? As previously stated comments were specifically made on the returned surveys about the finish quality of the guitar, and with my perfectionistic nature, I believe that the product does meant market standards and is the best possible product that I could have produced. HSC Major Project – BOS Number: 26234026 Function 1. Does the final product produce sound from the speaker? Yes. The product does produces noise from the speakers, however, due to the sensitivity of the speakers and the pre-amp that was installed the volume has to be turned town on the volume control. Yes, it does produce a sound, and it produces a sound that I'm very satisfied with. 2. Is the final product able to connect wirelessly to existing sound systems? Yes. The product does connect wirelessly to existing sound systems through both the Wireless Guitar System, as well as the Bluetooth dongle. Having stated that, according to the returned surveys, the Bluetooth, is ‘fiddly’ . However, I've personally never had a problem with it. 3. Is the shape (body) of the guitar comfortable to play? The shape molds around your arm and sits comfortably in the players body contours, it provides for a comfortable playing experience. Safety 1. Is the product safe? During assembly, I took several steps to ensure that the product was safe and it wouldn’t electrocute or injure anyone. The installation of the voltage regulators were crucial steps to provide a safe and professional product that wouldn't’t hurt or injure any user. Cost 1. Is the final product cost effective and a viable purchase for the target 64 market? Yes, the final product was reasonably cheap to make considering prototypes are using very expensive to make. Having stated that, the product would be more cost effective if produced in a greater number.
  • 64. Proudly Sponsored By: Final Evaluation HSC Major Project – BOS Number: 26234026 65 The design brief has been successfully met as can be seen by the survey results and the criteria to evaluate success. In conclusion, the product could be sold for approximately $1200 based on an average from the survey recipients Marketing should also be established to target the objective market of musicians of all skill levels. What worked well? Many elements worked well, however, I am most satisfied with the Wireless Guitar System that has been incorporated into the body of the guitar. The use of CNC machining I believe was essential to producing this product as it is not only the most accurate, but most versatile and flexible. Without it, I would have been capable of producing such a product! What would be changed if it were to be done again? If I were to redue the guitar, I would most certainly begin with using a sophisticated drawing program such as Creo Parametric. The drawing program is essential to producing a quality guitar. Another element that I would change would be the speakers. I would purchase speakers that weren't so sensitive to sounds, this would allow for a better range of volume control without feedback. Overall, I'm extremely satisfied with the product and the way it has turned out! I personally couldn’t have done a better job, and I'm ecstatic with the end result.
  • 65. Portable Electric Guitar Appendix HSC Major Project – BOS Number: 26234026 66
  • 66. Proudly Sponsored By: Appendix HSC Major Project – BOS Number: 26234026 67 Type Bibliography Name Source Video Doc Physics - Electric Guitar Pickup Coil to Amplifier to Speaker Voice Coil Theory http://www.youtube.com/watch?v=-colsdWF4-s WWW Types Of Electric Guitars – Solid Body http://www.guitarcommand.com/types-of-electric-guitars/ WWW Panaray® 402® Series II http://worldwide.bose.com/pro/en_us/web/panaray_402_series2_lo udspeaker/page.html WWW Guitar construction http://www.berketaguitars.com/construction.html WWW Hand-Made Guitars http://www.glennbirdguitars.com.au/hand-made.php Video CNC Guitar, Australian Made Guitars, Acoustic Electric Guitar Maker http://www.youtube.com/watch?v=LLNeA1oUCGc WWW Bluetooth Dongle http://www.jaycar.com.au/productView.asp?ID=AA2085 WWW eBay www.ebay,com.au
  • 67. Proudly Sponsored By: Appendix HSC Major Project – BOS Number: 26234026 68
  • 68. Proudly Sponsored By: Appendix HSC Major Project – BOS Number: 26234026 69
  • 69. Appendix Proudly Sponsored By: HSC Major Project – BOS Number: 26234026 70 11TH February 2014 Lander’s Music 286 Summer St, Orange, NSW, 2800 If you feel the need to contact me (Lachie van Dartel) , my teacher (Mr Nigel White) or the school Principal ( Mr Andrew Jones) , please contact the school on: 6882 4655 SUPPORT FOR SCHOOL D&T PROJECT Dear Mr Lander, I am writing to you regarding support for a school Design & Technology project. I am constructing an innovative electric guitar that is very different from the everyday standard and I intend on researching, designing and developing a working prototype that allows guitarists’ to play the electric guitar, remotely (without the need of an amplifier), with the option to connect, through radio frequency technology, to existing sound systems. The guitar must be extremely portable, and ready to play, as soon as it’s picked up. Constructing a guitar from scratch is a very time and money consuming process, it would really ease the project financially if you were able to fund the parts required for an electric guitar. I would greatly appreciate any contribution you can make, however, if you are unable to make a contribution that is most understandable. Should you decide to fund this project, I can guarantee your business logo will be displayed dominantly on the prototype; media publicity along with your very own final prototype. Yours sincerely, Lachlan van Dartel Andrew Jones School Captain Principal Dubbo College Senior Campus Dubbo College Senior Campus
  • 70. Proudly Sponsored By: Appendix HSC Major Project – BOS Number: 26234026 71