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7
Chapter
Manufacturing and Service
Technologies
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Organization Theory and Design
Twelfth Edition
Richard L. Daft
2
Service and Manufacturing Technologies
• Technology refers to the work processes,
techniques, machines, and actions used to
transform input into outputs
• Technology influences organizational structure
• Understanding technology helps dictate how
organizations can be designed for efficiency
• Core technology relates to the transformation
process to provide goods/service
• Non-core technology is not directly related to
the primary mission of the organization
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
3
Core Transformation Process for a
Manufacturing Company
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
4
Pressures Affecting
Organization Design
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Core Organization Manufacturing
Technology
Manufacturing Technologies include
● Traditional Manufacturing Processes
● Contemporary Applications
─ Smart factory
─ Lean manufacturing
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
5
Manufacturing Firms
• Technical complexity defines the extent of
mechanization of the manufacturing process
• Three basic technology groups defined by
Woodward:
– Small-batch and unit production
– Large-batch and mass production
– Continuous-process production
6
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
7
Woodward’s Classification Based on
System of Production
7
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Relationship between Technical Complexity
and Structural Characteristics
8
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
9
Strategy, Technology, and Performance
• Strategy, structure, and technology need to
be aligned
• Successful firms have complementary
structures and technologies
• Failing to adopt a new technology or failing to
realign strategy can lead to poor performance
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
10
The Smart Factory
• Also called computer-integrated
manufacturing, flexible manufacturing
systems, digital factories, advanced
manufacturing technology, and agile
manufacturing
• Smart Factory subcomponents
– Computer-aided Design (CAD)
– Computer-aided Manufacturing (CAM)
– Robots
– 3-D Printing (Additive Manufacturing)
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
11
Smart Manufacturing Technology
vs. Traditional Technologies
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
12
Lean Manufacturing
• Highly trained employees at every stage of
production
• Sigma Six
─ Cuts waste and improve quality
─ Incorporates technological elements
• Kaizen ─ continuous improvement
• Paved the way for mass customization
– Using mass-production technology to quickly and
cost-effectively assemble individual goods for
customers
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
13
Performance and Structural
Implications
Flexible manufacturing allows diverse products
to be made on one assembly line
 Computer-aided craftsmanship
 More efficient
 Increased productivity
 Decreased scrap
 Customer satisfaction
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Comparison of Organizational
Characteristics
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 14
15
Core Organization Service Technology
• Service technologies are different from
manufacturing technologies and require different
organizational design – education, banking
• Intangible output
• Simultaneous production and consumption
• Labor and knowledge intensive
• Direct interaction between customer and employee
• Importance of human element
• Quality of service cannot be directly measured
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Core Organization Service Technology
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
16
Trend Toward Lean Services
• Customer expectations are rising
• Expectations have required that service firms
must become lean, too
– Cut waste
– Improve customer service
• Adopt continuous improvement approach
17
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Structural Characteristics of Service
Organizations versus Product Organizations
18
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
19
Designing the Service Organization
• Service organizations are not necessarily large
• Often small locations, close to customers
• Service organizations require technical core
employees – close to customer
• Service customers interact directly with technical
employees
• The skills of technical employees need to be high
• Employees need knowledge, awareness, and
interpersonal skills
• Decision making is often decentralized
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
20
Non-Core Departmental Technology
• Every department in an organization has a
production process
– Variety: frequency of unexpected and novel
events
– Analyzability: ability to apply standard procedures
• Routine vs. Nonroutine Dimension
• Engineering Technologies
• Craft Technologies
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
21
Framework for Department Technologies
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Department Design
• Overall design is either organic or mechanistic
• Design characteristics vary depending on work
unit
– Formalization
– Decentralization
– Employee skill level
– Span of control
– Communication and coordination
22
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
23
Relationship of Department Technology to
Structural and Management Characteristics
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
24
Workflow Interdependence
Among Departments
• The extent to which departments depend on
each other for resources or materials
• Low interdependence means that
departments can do their work independently
• High interdependence means departments
depend on each other
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
25
Interdependence and
Management Implications
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Interdependence of Departments Involved
in the Flight Departure Process
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
26
27
Structural Priority and Implications
Reciprocal interdependence should
receive first priority
Reciprocal activities should be grouped
together
Poor coordination will cause poor
performance
Organizations should be designed to
address interdependence
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
28
Coordination for Interdependence
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Relationship of Interdependence and
Team Play Characteristics
29
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Sociotechnical Systems
• Sociotechnical systems approach recognizes
the interaction of technical and human needs
• An organization functions best when the
social and technical systems are designed to
fit one another
• People are resources and should be provided
with appropriate skills, meaningful work and
suitable rewards.
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 30
31
Sociotechnical Systems Model
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
32
Design Essentials
Key research notes that technology and
structure can be co-aligned
Service technologies differ in a systematic
way from manufacturing technologies
It is important to apply the correct
management system to a department
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Design Essentials
Interdependence among departments dictates
the amount of communication and
coordination required in design
New technologies are enriching jobs to make
organizations a happier place to work
Sociotechnical system theory attempts to
design systems that meet technical and
human aspects
©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part
33

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Daft_OT12e_PPT_Ch07.pptx

  • 1. 7 Chapter Manufacturing and Service Technologies ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Organization Theory and Design Twelfth Edition Richard L. Daft
  • 2. 2 Service and Manufacturing Technologies • Technology refers to the work processes, techniques, machines, and actions used to transform input into outputs • Technology influences organizational structure • Understanding technology helps dictate how organizations can be designed for efficiency • Core technology relates to the transformation process to provide goods/service • Non-core technology is not directly related to the primary mission of the organization ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 3. 3 Core Transformation Process for a Manufacturing Company ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 4. 4 Pressures Affecting Organization Design ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 5. Core Organization Manufacturing Technology Manufacturing Technologies include ● Traditional Manufacturing Processes ● Contemporary Applications ─ Smart factory ─ Lean manufacturing ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 5
  • 6. Manufacturing Firms • Technical complexity defines the extent of mechanization of the manufacturing process • Three basic technology groups defined by Woodward: – Small-batch and unit production – Large-batch and mass production – Continuous-process production 6 ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 7. 7 Woodward’s Classification Based on System of Production 7 ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 8. Relationship between Technical Complexity and Structural Characteristics 8 ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 9. 9 Strategy, Technology, and Performance • Strategy, structure, and technology need to be aligned • Successful firms have complementary structures and technologies • Failing to adopt a new technology or failing to realign strategy can lead to poor performance ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 10. 10 The Smart Factory • Also called computer-integrated manufacturing, flexible manufacturing systems, digital factories, advanced manufacturing technology, and agile manufacturing • Smart Factory subcomponents – Computer-aided Design (CAD) – Computer-aided Manufacturing (CAM) – Robots – 3-D Printing (Additive Manufacturing) ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 11. 11 Smart Manufacturing Technology vs. Traditional Technologies ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 12. 12 Lean Manufacturing • Highly trained employees at every stage of production • Sigma Six ─ Cuts waste and improve quality ─ Incorporates technological elements • Kaizen ─ continuous improvement • Paved the way for mass customization – Using mass-production technology to quickly and cost-effectively assemble individual goods for customers ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 13. 13 Performance and Structural Implications Flexible manufacturing allows diverse products to be made on one assembly line  Computer-aided craftsmanship  More efficient  Increased productivity  Decreased scrap  Customer satisfaction ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 14. Comparison of Organizational Characteristics ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 14
  • 15. 15 Core Organization Service Technology • Service technologies are different from manufacturing technologies and require different organizational design – education, banking • Intangible output • Simultaneous production and consumption • Labor and knowledge intensive • Direct interaction between customer and employee • Importance of human element • Quality of service cannot be directly measured ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 16. Core Organization Service Technology ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 16
  • 17. Trend Toward Lean Services • Customer expectations are rising • Expectations have required that service firms must become lean, too – Cut waste – Improve customer service • Adopt continuous improvement approach 17 ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 18. Structural Characteristics of Service Organizations versus Product Organizations 18 ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 19. 19 Designing the Service Organization • Service organizations are not necessarily large • Often small locations, close to customers • Service organizations require technical core employees – close to customer • Service customers interact directly with technical employees • The skills of technical employees need to be high • Employees need knowledge, awareness, and interpersonal skills • Decision making is often decentralized ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 20. 20 Non-Core Departmental Technology • Every department in an organization has a production process – Variety: frequency of unexpected and novel events – Analyzability: ability to apply standard procedures • Routine vs. Nonroutine Dimension • Engineering Technologies • Craft Technologies ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 21. 21 Framework for Department Technologies ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 22. Department Design • Overall design is either organic or mechanistic • Design characteristics vary depending on work unit – Formalization – Decentralization – Employee skill level – Span of control – Communication and coordination 22 ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 23. 23 Relationship of Department Technology to Structural and Management Characteristics ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 24. 24 Workflow Interdependence Among Departments • The extent to which departments depend on each other for resources or materials • Low interdependence means that departments can do their work independently • High interdependence means departments depend on each other ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 25. 25 Interdependence and Management Implications ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 26. Interdependence of Departments Involved in the Flight Departure Process ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 26
  • 27. 27 Structural Priority and Implications Reciprocal interdependence should receive first priority Reciprocal activities should be grouped together Poor coordination will cause poor performance Organizations should be designed to address interdependence ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 28. 28 Coordination for Interdependence ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 29. Relationship of Interdependence and Team Play Characteristics 29 ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 30. Sociotechnical Systems • Sociotechnical systems approach recognizes the interaction of technical and human needs • An organization functions best when the social and technical systems are designed to fit one another • People are resources and should be provided with appropriate skills, meaningful work and suitable rewards. ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. 30
  • 31. 31 Sociotechnical Systems Model ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 32. 32 Design Essentials Key research notes that technology and structure can be co-aligned Service technologies differ in a systematic way from manufacturing technologies It is important to apply the correct management system to a department ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
  • 33. Design Essentials Interdependence among departments dictates the amount of communication and coordination required in design New technologies are enriching jobs to make organizations a happier place to work Sociotechnical system theory attempts to design systems that meet technical and human aspects ©2017 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part 33