Haytham Ashrey Abd-El Khalek is seeking a new opportunity as a mechanical or production engineer that presents a challenge. He has over 15 years of experience in roles such as production engineer, quality control engineer, and tooling and fixture design engineer. His experience includes improving productivity, reducing costs and defects, and implementing lean manufacturing tools. He holds a Bachelor's degree in Mechanical Engineering and is a member of several professional organizations.

1. Last Date Updated: Feb-2016 JOB Code:
ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373
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MECHANICAL / PRODUCTION ENGINEER E-MAIL:HAISS_99@YAHOO.COM
Haytham Ashrey Abd-El Khalek
Mechanical/Production Engineering
Mobil no:002- 0120 700 7373
E-mail :haiss_99@yahoo.com
https://eg.linkedin.com/in/haiss99
Objectives
Seeking for an opportunity job with a new challenge in a reputable company which will project
my career into a successful future.
Personal Data
Date of Birth 21/Mar/1978
Gender Male
Country of
Residence
Egypt
Passport Number Yes
Marital Status Married
Religion Islam
Nationality Egyptian
Mobile Phone 01207007373
Total Years of
Experience
15+ years
Home Address Abd El Azeem Seleem St. no. 22nd
, Abd El-Lawaa, Feisal
Military Status Exempted
Car owner Yes
Academic Qualifications
Qualification Level Bachelor's Degree
Major Mechanical
Department Production / Industrial
Institution Benha Faculty of Engineering
Country Egypt
Graduation Year 2001
B.Sc. Project B.Sc. Project in Production Plant layout of gas pressure control
valve’s factory
Grade very good
3rd
. Project Project in tensile stress of metals and studying behavior of metals
under cyclic loads
Grade very good
Goals Achievements:
- Improve the 5S level and the visual management system from bronze level to
silver level (0.56 score to 2.75 score)by conducts the 5S EVENT by using the
STD New 5S Office Criteria
- Improve the factory layout based on 5 year road map by using the Using the

2. Last Date Updated: Feb-2016 JOB Code:
ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373
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MECHANICAL / PRODUCTION ENGINEER E-MAIL:HAISS_99@YAHOO.COM
VSM tools to review the current states with the layout proposals to improve the
productivity by 30% (65 box/hr. to 85 box/hr.)
- Create the Efficiency Metrics Measurement System for assembly lines by using
the pull line system to calculate the line efficiency (down time and up time) to
reduce it from the 5% to be 2% from net working hours.
- Human Recourses Developments and workers skills metrics by using the on
job training and the external training.
- Create the STD headcount/ workplace based on the load analysis/cell VS
production planning and line Capacity.
- Reduce the setup time and assembly line change over by 15%
- Conduct the Machines TPM plan to improve the machines performance and
OEE level to reduce the down time machines by 7%
- Improve the QC level by conducted the QCPC tools to reduce the defect rate to
approach the zero defects.
- Improve the COPQ and Material scrap by 1M $/year as a company target.
- Improvement Labor utilization (Re-organization) from 54% to 65%
- Conduct the cost saving and SCH-B projects by 0.5M $/year.
- Conduct the passport tools to new products design with R&D before the
Production release.
- Project Leader for improvement Material handling flow by implementing Kitting
System/supermarket to apply one piece flow to eliminate operation wastes by
reducing the travel distance, over production, WIPS.
- Conduct mistake proofing and process certification (Lean Manufacturing
Tools) by creating Assembly Jigs and fixtures to increase productivity from (50
unit/h to 60 unit/h) and reduce the defect rate from (5000 ppm to 1500ppm).
Work Experience
Employer Miraco-Carrier (Carrier UTC -Egypt)
Position H.O MFG Engineering
Date of Joining Jan 2008 - Ongoing
Key Responsibilities
1-Responsible to achieve the company objective and Department KPI by Develop
manufacturing methods, labor utilization standards, and cost analysis systems to
promote efficient staff and facility utilization.
2-Applying the lean Manufacturing tools with its technique to eliminate seven waste to
keep the process in efficient and affective Phase by conations improvements and Plan
and establish sequence of operations to fabricate and assemble parts or products and to
promote efficient utilization.
3-Apply statistical methods, perform mathematical calculations and load analysis to
determine manufacturing processes, staff requirements (standard workers), production
standards and the factory operation mode.
4-Coordinate quality control objectives and activities to resolve production problems,
maximize product reliability, and minimize cost.
5-Review production schedules, engineering specifications, orders, and related
information to obtain knowledge of manufacturing methods, procedures, and activities
6-Confer with engineers and other personnel to implement operating procedures, resolve
system malfunctions, and provide technical information. Develop, coordinate, and
monitor all aspects of production, including selection of manufacturing methods,
fabrication, and operation of product designs. Schedule for production lines.

3. Last Date Updated: Feb-2016 JOB Code:
ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373
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MECHANICAL / PRODUCTION ENGINEER E-MAIL:HAISS_99@YAHOO.COM
7- Preparing daily and weekly production schedule according to sales requisitions.
8- Preparing daily and weekly production reports and daily line stoppage report
9- Following up daily troubleshooting during operation and analysis the downtime and
non-values added by RRCA to reduce the line stoppages
10- Preparing internal schedule plan for production to Control the production work flow
and the materials logistics and handling.
11- Prepare the next year plan objectives With smart values to achieve the company
business metrics objectives and the rood map strategy to improve the factory
performance in term of CSH ($), labor utilization and productivity. Manage the budget
and costing for operation and prepare the next year investments plan to meet the next
year plan.
Employer Manufacturing of Commercial Vehicles co. ( Mercedes Benz -
MCV)
Position PRODUCTION ENGINEER (body framing & welding dept.)
Date of joining: Mar/2006 to Jan/2007
Key Responsibilities
1-Receiving the engineering drawing and technical data documents from our technical
office. Start to load the row materials to machining sector according to data base in
(SAP).According to plane then received it from the row materials stores by handling
sectors after checking and inspection from QUALITY CONTROL.
2-Distributed the row materials an (8) stations (CROSS MEMBER ,FLOOR LAND ,TOP
ROOFE,FRONT FACE ,BACK REAR FACE , R.H.SIDE ,L.H.SIDE,MERRY UP JIG AND
FRAMING STATIONS) .
3-Daily follow up for all production elements (PRODUCTIVTIY, MAINPOWERS,
WELDIND MACHINE (MIG WELDING M/CS) AND ITS MAINTANANCE, and JIGS AND
ITS IMPROVMENT). Preparing to inter-plan (weekly) for welding sector according to
general planning in SAP system.
4-Produce the optimize sequence for production elements (MAINPOWERS, WELDIND
M/cs) through the man/hours system. Produce for monthly improvement to reduce the
fixed cost (saving cost) /bus in parallel to increasing of production rate /day.
5-Prepare the Productivity report (Monthly report )for overall performance
resources(head count, material cost and overall cost included its losses and the line
stoppage breakdown
Position Tooling and Fixture jigs Design Engineer
Date of joining: Jan/2007 to Jan/2008
Key Responsibilities
1-Manufacture, repair and modification of mechanical parts, spare parts, tooling, fixtures,
measuring equipment and service for all BU department (sheet metal work plate, tubing
bending tools and the welding jigs).
2-Utilize the computer assisted design (CAD) to facilitate the tooling design for the new
product during the product/tooling design and follow up with R&D and Engineering office
sections the required documents, references during the design phase
3-Mange to scheduled jobs, operations of the workshop by providing the Progress
Report (Achievement ,Plan, Pending issues) and maintain the productivity & efficiency

4. Last Date Updated: Feb-2016 JOB Code:
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MECHANICAL / PRODUCTION ENGINEER E-MAIL:HAISS_99@YAHOO.COM
for BU to avoid the line stoppage and controlling the defects/scrap rate.
4-Control the budget and tool cost management, advice on selection of steels grades for
manufacturing parts and tools by technical knowledge in Machine cutting process with
tooling selection (turning, milling, grinding…etc.) and follow up with Supply chain the
PR’s and PO’s status
5-Implement methodology 5´S technique, restraint risk management and work in
machining operations, development of technical training in operational staff, technical
support in mechanical design, tolerances, machining parameters, CAD, general
administration of work area.
5- Performs product/process analysis for cost reduction, quality improvement, and
improved efficiency by implementing the OEE and TPM for Tools and Dies (sheet metal
work plate, tubing bending and the welding jigs).
Employer Six October for metallurgy industrial company (COLD ROLLING
PROCESS FOR LOW CARBON STEEL COIL)
Position -Factory Production Engineer (shift In charge)
-Quality Control engineering
Date of joining: Jun/2004 to Mar/2006
Key Responsibilities
1-Daily monitoring and controlling with Production, Planning, Quality, Consumptions &
Manpower arrangements to produce the daily production target for steel making and
keep the process flow running smoothly by controlling the process inventory (hot rolling,
pickling, cold rolling, patch annealing ,skin pass, and row material packing after
mechanical and chemical testing).
2-Preparing Monthly and Daily production reports and keeping rolls records.
3- Discuss the problems with other agencies to improve the efficiency of the mill by
Responsible for all checking, all mill requirements to be ready for rolling & skin pass
process (coolant %, temperature, PH, volume, heaters, coolants pumps, agitators,
scammers.
4- Inspection OF surfaces and shapes defects for cold rolled coils during passes task for
HRC surface (before cold rolling) and good finish surface (after annealing and skin
pass).
5-Monitoring and controlling for cold rolling process including (deformation zone,
forward and backward slipes,effect of front and back rear tensions on deformation zone ,
effect of frication coefficient on cold rolling for 4 Hi cold rolling mill and by using flat rolls
,etc..).
6-Prepare the Productivity report (Monthly report )for overall performance
resources(head count, material cost and overall cost included its losses and the line
stoppage breakdown
Employer NOUR El Huda Co. For Treading and Industrial
Position Production engineer
Date of joining: Feb/2003 to Jun/2004
Company Profile Cold metal forming, steel work, plate and Metal Cutting Process
for Vehicles Parts feeding Industries (Toyota, Mercedes Benzes,
Hyundai and ….Etc.)
Key Responsibilities

5. Last Date Updated: Feb-2016 JOB Code:
ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373
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MECHANICAL / PRODUCTION ENGINEER E-MAIL:HAISS_99@YAHOO.COM
1-Daily Executing productivity resources for production line statues
2-Provide the periodically report (Finance report )for costing value for product according
to estimated machining time, raw material price, and profit by break-even point and
made maximum optimization chart.
3-prepare the workshop capacity and load analysis with the scheduling shifts included
actual need operators for sheet metal machines (Shears,bending,CNC Machine, presses
and spot welding Machines based on the daily requirements.
Employer El Moselhy Co. For Treading and Industrial
Position Production engineer
Date of joining: July/1999
Date Left Feb/2003
Company Profile Cold metal forming, steel work plate, steel cross-sections forming,
steel fabrication and Steel Constructions
Key Responsibilities
1-Daily Executing productivity resources for metals sheets and steel cross-sections
forming, steel fabrication, and steel work plate by using special machines as shearing,
press-break, cold rolling, punching, hand-press, drilling, tubes forming band saw M/cs
and good knowledge about standard cross steel sections beams (UPN, UPE, IPN, IPE,
HEB, HEA etc.) and responsible for the inspection, quality control for product.
2-Montring the daily job orders statues for “steel construction sections " under control of
subcontracting projects for DSD FEROMETALCO, ARAB STEELL FABRICATION
(ASF), NATIONAL STEEL FABRICATION (NASF), and ZAMIL STEEL.
3-Prepare the Productivity report (Monthly report )for overall performance
resources(head count, material cost and overall cost included its losses
Training & Courses
1-Training two months (Eastern Company) at (1997 &1999).
2- CADMAN software packages for Cold metal forming, steel work, plate
3-ACE pilot (Lean MFG/ Continuous improvements Leader) certification (Miraco-Carrier)
4- Process certification and Six Sigma (SSYB)
5-Quality management Tools (Basic and Modern Tools) Miraco-Carrier at 2012.
6-Business development, Information Management technology LITE
Online Training By Mr. Fadi Gilbert Char.
8-Simple and Effective: Start a Business using Lean Principles
Online Training By Eric Campbell.
9-Time Management & Productivity Online Training by Splativity Project.
10- OSHA General Industry Online Training by Mohammed Saeed.
11-Product Management 101 Online Training by Kvolve Product Manager
12-Operations Management Online Training by Professor Gad Allon .
13-Introduction to Project Management Online Training by Martin V
14-Management for a Competitive Edge (MgtEdge) by Haldor Aamot (The International
College of Management Sydney (ICMS)-Open2study.
15-Principles of Project Management (ProjMgt) by Sue Dowson (Polytechnic West)-
open2study.
16-Diploma of Project Management (ProjMgt) (ALISON - Online Learning).
17- Rethinking the Product Development Process (ALISON - Online Learning).
18-Introduction to Risk Management (ALISON - Online Learning).
19- Lean Manufacturing-Line Balancing &Facilities Location (ALISON- Online Learning).

6. Last Date Updated: Feb-2016 JOB Code:
ENG./HAYTHAM ASHREY AFIFY MOB.NO. +201207007373
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MECHANICAL / PRODUCTION ENGINEER E-MAIL:HAISS_99@YAHOO.COM
Personal Skill & Job Requirements
Young Dynamic, Ambitious, and highly Self-Motivated.
Very strong presentation skill.
Ability to work within a shift charging.
Ability to work within teamwork oriented.
Able to work under pressure of industrial environment.
Excellent communication interpersonal.
Ability to foster great relationships with all stuff and technicians.
Strong technical skill in production process.
Availability & Job Requested
I am able to start work after (2-4) weeks from announcement for Full Time as
production, mechanical, Planning, quality control engineer where I can work
Egypt –Arab countries – Foreign countries.
License
Private driving license
Others
Memberships &
Affiliation
Engineers Syndicate
American Chamber of Commerce
AMERICAN SOCIETY FOR MECHANICAL ENGINEERS
(ASME)
OSHA Academy
Project Management Institute
Hobbies/Interests Reading, Internet Researching , Playing football and
Chess