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Alan Crossan Advanced Improvement Experience Further Industry Experience
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Senior Engineer
Powertrain Launch &
Diesel Engines.
As External Consultant
• Business Improvement programmes- Scandinavian
supplier projects - engine components.
• Safety Structure manufacturing optimisation.
• BMW supplier programmes (Mini)
• Seat foam business improvement programme –
Quality performance and waste elimination (GM).
As an Internal Powertrain Specialist
• Diesel engine Launch specialist – Global launch of 4
engine series over 10 years.
• Incoming Quality manager – managing a team of 12
covering over 700 suppliers.
• Engine manufacturing- Process development leader
on multiple component manufacturing teams across
the US and Europe.
Specialist Projects:
• Senior designer for Racing Motorcycle chassis.
• Design and Performance engineer for Sports Car
engineering team – BTTC Manufacturers winners in
consecutive years.
• Designer for vehicle chassis components- Sports cars.
• Performance yacht design – mechanical design of
automated control systems.
Orchy Integration Solutions Ltd:
• Alan has developed and grown his own business
supplying specialist Automotive personnel and
expertise to a number of high profile customers.
Incoming Quality Manager (UK)
• Managing a team of 12 engineers providing issue
analysis and containment real time (Toyota System).
• Dedicated to protecting the customer from faulty
components.
• Auditing supplier 8D’s
• Documenting the complete cost recovery process
providing an opportunity for £1.5 million per year.
Quality & Improvement Consultant (UK, Nordics)
• Responsibility for elimination of component quality
issues, waste elimination, 5S.
• Responsible for supplier gaining OEM accreditation.
• Implemented and led company Quality systems
ISO9001, 14001.
• Developed BI and reported KPI’s for site. Responsible
for reporting to customer.
Automotive Interiors:
• Project Manager for a European interior trim supplier
to Luxury and Prestige vehicles.
• Facilities and process specialist for on-site trim
manufacturing operations at the most prestigious
British Vehicle manufacturers.
Awards and recognition:
• Four customer driven quality awards- engine
component manufacturing.
• Three Directors awards – Launch and Crisis
management.
Executive summary
• 30 years Automotive experience
• 6 years of client facing consulting on Business
Improvement experience.
Relevant expertise
• Launch Specialist for Powertrain
• Quality & Improvement Leadership
Prior experience
• Diesel Engine launch in multiple plants and
countries.
• Senior Management Automotive Interiors.
• Automotive Operations – Business Improvement
• Quality and Improvement Consultant
• Design Engineer F1 consultancy.
Education
• BSc Industrial Engineering
• HND Mech. & Prod. Eng
• Six Sigma Black Belt practitioner
• Diesel engine manufacturer – Technical
Apprentice ship

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CV Alan Crossan 210915

  • 1. Alan Crossan Advanced Improvement Experience Further Industry Experience Insert an image here space is 3.4 cm by 2.6 cm Senior Engineer Powertrain Launch & Diesel Engines. As External Consultant • Business Improvement programmes- Scandinavian supplier projects - engine components. • Safety Structure manufacturing optimisation. • BMW supplier programmes (Mini) • Seat foam business improvement programme – Quality performance and waste elimination (GM). As an Internal Powertrain Specialist • Diesel engine Launch specialist – Global launch of 4 engine series over 10 years. • Incoming Quality manager – managing a team of 12 covering over 700 suppliers. • Engine manufacturing- Process development leader on multiple component manufacturing teams across the US and Europe. Specialist Projects: • Senior designer for Racing Motorcycle chassis. • Design and Performance engineer for Sports Car engineering team – BTTC Manufacturers winners in consecutive years. • Designer for vehicle chassis components- Sports cars. • Performance yacht design – mechanical design of automated control systems. Orchy Integration Solutions Ltd: • Alan has developed and grown his own business supplying specialist Automotive personnel and expertise to a number of high profile customers. Incoming Quality Manager (UK) • Managing a team of 12 engineers providing issue analysis and containment real time (Toyota System). • Dedicated to protecting the customer from faulty components. • Auditing supplier 8D’s • Documenting the complete cost recovery process providing an opportunity for £1.5 million per year. Quality & Improvement Consultant (UK, Nordics) • Responsibility for elimination of component quality issues, waste elimination, 5S. • Responsible for supplier gaining OEM accreditation. • Implemented and led company Quality systems ISO9001, 14001. • Developed BI and reported KPI’s for site. Responsible for reporting to customer. Automotive Interiors: • Project Manager for a European interior trim supplier to Luxury and Prestige vehicles. • Facilities and process specialist for on-site trim manufacturing operations at the most prestigious British Vehicle manufacturers. Awards and recognition: • Four customer driven quality awards- engine component manufacturing. • Three Directors awards – Launch and Crisis management. Executive summary • 30 years Automotive experience • 6 years of client facing consulting on Business Improvement experience. Relevant expertise • Launch Specialist for Powertrain • Quality & Improvement Leadership Prior experience • Diesel Engine launch in multiple plants and countries. • Senior Management Automotive Interiors. • Automotive Operations – Business Improvement • Quality and Improvement Consultant • Design Engineer F1 consultancy. Education • BSc Industrial Engineering • HND Mech. & Prod. Eng • Six Sigma Black Belt practitioner • Diesel engine manufacturer – Technical Apprentice ship