Sunil Kumar Chauhan is seeking a new challenging role that allows him to utilize his 11+ years of experience in instrumentation and electrical engineering. He is currently an engineer at Continental India Ltd where he maintains automation systems and plant equipment. Chauhan has expertise in PLC programming, drives, sensors, process improvement, and executing automation projects. He has experience working with Siemens, Allen Bradley, and Yokogawa systems. Some of his project experience includes commissioning a power plant DCS, paper machine, and industrial furnaces.

1. “HON-AEM”
SUNIL KUMAR CHAUHAN
Tel: +91- 08171358358 ; Email: er1sunil@gmail.com
Dear Sir
Review of my credentials will indicate that I am a qualified Instrumentation & Electronics Engineer
with over 11+ years of rich experience in Engineering, Installation (Automation System
PLC) , Maintenance of in process plant equipment maintenance. I am currently serving
Continental India Ltd ( German MNC) Modipuram Meerut. As a Engineer in Electronics
/Electrical Maintenance Dept
I am fully conversant with Engineering, maintenance scheduling, resources mobilization /
management and professional maintenance practices with exceptional capabilities in
troubleshooting as well as proven strengths in equipment condition monitoring, failure analysis and
devising maintenance solutions to enhance machine life and maximize availability of equipment.
A team builder to the core I could motivate the team members to show up their best performance
levels. Developed amongst the team members, a feeling of emotional engagement with the
company which considerably raised their loyalty levels to the company.
Am seeking a challenging and stimulating role that offers full scope for leveraging the strengths of
my qualifications and skills while providing me an opportunity to diversify into new areas of interest.
Details of my background and contributions are documented in the enclosed résumé, and it is with
complete confidence that I present them as representative of the value and return on investment
that I will bring to your organization. Compensation requirements will be negotiable, dependent
upon geographic location, benefits and nature of the position.
Sunil Kumar Chauhan
08171358358

2. Sunil Kumar Chauhan
House No-96
Sheel Kunj
Phase-1 Modipuram
Meerut-250110
Mobile: +91- 8171358358
er1_sunil@yahoo.co.in er1sunil@gmail.com
Objective: To be part of a team which works towards the fulfillment of organizational goals through the
process of self-learning and to be efficient and effective in whatever endeavors I undertake and prove
myself worth.
AREAS OF EXPERTISE
• In Depth Knowledge of SIEMENS PLC S7-400/300/200,, Simatic SoftwareStep7 ,Eurotherm
iTools ,Yokogawa Data Logger, DCS System PCS7.0, which involves programming in LAD, FBD and
STL.
Beckhoff PLC Troubleshooting. Drive Software- Starter.Drive Monitor (Siemens)
• Knowledge of GE-Fanuc PLC (VersaMax,90-30 series)
• Knowledge of DC Drive 6RA70/80, AC Drive G120/ S120 (Siemens Series)
• Knowledge of Protocols (RS232/485 Ethernet, Profibus) involved in Communication.
• Knowledge of SCADA.(WinCC V6.0/V6.2/7.0.3, Protool).,
• High emotional intelligence and cross cultural communication skills
• Innote participative leadership skills global team leadership and team building
• Customer relationship management
• A Regular SAP User
• On-line Breakdown & Preventive Maintenance
• Man Management, Performance reporting
• Calibration Tracking, Training & Development
• Spare Indigenization and Data Maintenance
• Resource Management and Material Management
• Implementing safe work practices
Work Experience:
• 10+ years in Automation Project.
• Working As Engineer Electronics/ Electrical Maintenance Dept in Continental India Ltd,
(German MNC ) Modipuram Meerut (U.P) From 15June 2012 To Till Date
• Worked As Dy.Manager (Maintenance/Instrumentation) at JCB India Limited Ballabhgarh
From Jan2012 to June 2012
• Worked as Asst.Manager ( Instrumentation/Automation) at SUBROS Limited NOIDA
From Feb2010 to Jan2012
• Worked as a Associate –Automation M.N. Dastur & Co.(P)Ltd Kolkata From May 2009 to
Jan2010.
• Worked on the post of Asst. Manager (PLC System) in Automation Engineers A.B Pvt. Ltd.
(No.1 Authorized System House Siemens) New Delhi from May2006 to April 2009.
• Worked as a Trainee Commissioning Engineer in Binary Automation & Control Faridabad from
Aug 2003 to April 2006.

3. Educational Qualifications:
B.Tech (Instrumentation & Electronics) - 2003 with 70.09%, Meerut Institute of Engineering &
Technology, Meerut.
Pursuing PGDM (Operation) Distance learning Program From IMT Ghaziabad.
12th
passed in Physics, Chemistry, Mathematics with 65.8% from U.P.Board.
10th
passed in Science group with 63.3% from U.P.Board.
Area of Strength
Project Planning and Execution
 Preparing maintenance/services schedules, conducting regular calibrations to ensure the performance
capacity of various process control equipments.
 Tracking & implementation of project plans within preset budgets and deadlines and coordinating
projects for the set up facilities
Industrial Automation / Instrumentation Control
 Designing Automation & Control Systems involving logic development, configuration, programming and
testing of Interface.
 Coordinating the entire development including requirement analysis, finalizing specifications, selection
of instruments, prototype development and testing activities.
 Preparing Technical Drawings/ Wiring Drawings/ Field Termination Charts/ Installation Procedures and
Documents based on the functional specification and site requirements.
Process Improvement & Quality Control/Assurance
 Analyzing various processes / applications and recommending process modifications and Instrument
calibrations to enhance operational efficiency.
 Implementing major cost savings strategies, productivity enhancements. Foreseeing performance
bottlenecks and taking corrective measures to avoid the same.
Instrumentation and control System
• TRANSMITTER: - Calibration, maintenance and trouble shooting of different types of Pressure,
Flow, Level and Temperature, Transmitters of different Manufacturers.
• SENSORS: - Thoroughly worked on other sensing elements as R.T.D. Thermocouple Manometers,
Pressure and Temperature gauges, Vibration Monitor System, Temperature, and Flow Pressure
Recorder.
• CONTROLLER: - Eurotherm ModBus2500,Calibration and maintenance different types of
controllers as PID Controller
• Field instrument calibration ,HART ,BRAIN ,Field Mate Instrument Communicator
Smart Temp. Sensors (Pt-100, Thermocouple)
Smart pressure and level Transmitter
Trainings
• Attended a Training program in GE-Fanuc PLC /HMI at Pune

4. • Attended a Training program in S120 AC drive in Siemens India Ltd Mumbai.
• Attended Training on Basic Instrumentation in Yokogawa India Limited Bangalore.
• Attended Training on Data Acquisition System in Yokogawa India Limited Bangalore
• Attend Training Sinamics Drive from Conti Machinery
Job Responsbilties
• Discussing with customer about their requirements.
• Deciding the configuration and Design accordingly
• Calibration of RTD,Pressure and Flow Transmitters
• Resource allocation and optimum Utilization.
• Involved in activities FAT/SAT.
• Involvement in any Maintenance and Breakdown activities.
• Resource Utilization and PM Schedule Adherence
• Responsible for 5’S Activites in Working Area
• Responsible for EHS,OHSAS 140001,TS 16949
Current Project and Responsibility
I am Working For Electronics and Electrical activities in Tyre Plant which include Bead Building,Tyre
building ,Bias Cutter ,Cold feed,Curing and R&D Tyre Testing and Responisible to attend and rectify
Electrical/Electronics Breakdown, Spare management and new project or retrofit jobs. PM Planning and
Daily update about the Area with HOD.
Project Details :
Relocation of Cold feed Extruder Line- Duration 3 Month
1- Job responsibility- Discussion with HOD of Department regarding jobs and target Date.
Preparation of Gantt Chart, Allocation of Different work to contractor and maintenance team
, Dismantling and Shifting of Machine . Cabling and Control wiring of Individual Machine and Motors.
Machine Trial within Specified time with quality and Technical Standards.
2. Bias cutter-2 Retrofit job with New Controller (S5 to S7 PLC Controller) Within 3 Days.
3. Control Upgradation of PLC and Drive from old to New technology S7 and 6RA80 DC Drive.
4. Bead Building Replacement 6RA22 to 6RA70 Siemens Drive within 1 Day Shutdown.
5 .Currently Involvement in New Bead Building Installation and Commissioning, Auto Spary
painting line installation and Hot water recovery project in Curing Presses.
Project Details :
1) Project Name: Successfully Commissioned Induction Furnace
Client : HINDALCO Industries Ltd. Renukoot (U.P.)
Project Highlights:
S7-300, WinCC 6.0, Special Project with an added complexity of auto sintering schedule, The PLC
chosen was very small and it was no where near to possible to use 500 timers as the auto
sintering involving switching the heater on and off in a particular sequence which is supposed to
last for some three days . Used only two timers in the project.
3) Project Name: Successfully Commissioned 6 MW (Siemens DCS Project) Power Plant
Client : Genus Paper and Products Ltd Moradabad (U.P).
Project Highlights:

5. • SIEMENS DCS PCS7 V7.0
• Siemens PLC 417-H(Hot and Redundant CPU)
• All I/O’s on Profibus DP
• No of IO’s 1000-1500
Project In Brief: PCS 7 6.0 Software, CFC Programming, Most complicated thing about the project
was that PCS7 was completely new software and no other than SIEMENS itself has ever used it
in India. For even the smallest thing manual was required to be referred.
Personnel Contribution:
• DCS Software Development with CFC V6.0.
• Development of User Interface Graphics and Animation in the WinCC 6.0
• FAT Preparation and Execution.
4) Project Name: Successfully Commissioned of Paper Machine
Client :. Prakash Straw Board Ltd Bazpur (U.K)
Project Highlights: S7-300, WinCC flexible (Protool TP177-A), Simatic S7 Software V5.3
5) Project Name : Successfully Commissioned Kiln 5 & 6
Client :. Monnet Ispat & Energy Ltd Raigarh/Raipur (C.G).
Project Highlights:
• Siemens PLC 313 C-2DP
• All I/O’s on Profibus DP
• Interface Siemens ET 200M Interface Modules.
Project In Brief : S7-300, WinCC 6.0, ET200S Module, Simatic S7 Software V5.4, Used ET200s for
the fist time while the number of IOs was more that 7000, Similar systerms were required to be
configured in next 4 Kilns at various place for Monnet so standardization was the key.
5) Project Name: Successfully Commissioned of MDM and MLM Auto Machine with S7-200
Client :. Rita Pad and Printing Systems Gurgaon,
6) Project Name: Successfully Commissioned Water Sewerage Plant
Client :. CSL Export SENEGAL (WEST AFRICA from June2008 to July 2008)
Project In Brief : The project was with the S-7 300 with more than 50 DI/DO and 20 AI . Main
Objective of this process is Auto/Manual operation of Pumps, Valves and Calculation of total Volume
of flow and time which was elapsed between start and stop. Protool CS (SCADA) version is used for
showing all details using PC as operator interface.
7) Project Name: Successfully Commissioned Revamping of Speed Increase (800
MPM to 1500 MPM) Bliss Cold Rolling Mill
Client :. HINDALCO Industries Limited. Renukoot (U.P.).
Project In Brief : S7-400,WinCC 6.2, FM-450 Counter Module,ET200M ,Profibus and Ethernet
Communication,Vantage System ( to measure thickness of sheet ,Speed set Point, Tension Set
point ) third party Communication,Thickness of Sheet are 0.5mm to 0.3mm. Simatic S7 Software
V5.4. The complexity of the project was in commissioning the whole system in the stipulated
shutdown of 3 days.
Personnel Contribution :
• PLC Software Development
• Panel Engineering & Designing
• I/O Testing
• Pre-Commissioning
• Commissioning
8) Project Name: Successfully Commissioned Homogenization Furnace
Client :. HINDALCO Industries Limited. Renukoot (U.P.).
Project Highlights:
S7-300, WinCC 6.2, Thyristor Controlled Temp Eurotherm Controller.

6. Project In Brief In Homofurnace main objective is to control the temp of Air and metal for a particular
interval of time. After reaching Metal temp to its set Point soaking time should maintain i.e. temp
should maintain as per time given in recipe made by Operator. The complexity involves complicated
cascaded PID loops with ratio control and finally the step control output in the binary format.
• Successfully Commissioning of Cut to length (CTL) at JVS Limited. Ballabhgarh
(H.R), The project involves open loop control for getting maximum performance.
• Successfully Commissioning of Cut to length (CTL) at Bhushan Power and Steel
Ltd Chandigarh. The project involves open loop control for getting maximum
performance.
• Successfully Commissioning and Designing of System of Gas Cleaning Plant of
UMSL Cuttak Orissa..
Extra Curricular Activities
• Playing Cricket, Chess and Driving Bike very Fast.
• Mobiles, Computers
Personal Details
Gender : Male
Marital Status : Married
DOB : 06/03/1978
Passport :G 6723532
Address :Near new Sabji mandi Gate No.2 T.P Nagar Meerut-250002
Nationality : Indian
Languages Known : English, Hindi,

7. Project In Brief In Homofurnace main objective is to control the temp of Air and metal for a particular
interval of time. After reaching Metal temp to its set Point soaking time should maintain i.e. temp
should maintain as per time given in recipe made by Operator. The complexity involves complicated
cascaded PID loops with ratio control and finally the step control output in the binary format.
• Successfully Commissioning of Cut to length (CTL) at JVS Limited. Ballabhgarh
(H.R), The project involves open loop control for getting maximum performance.
• Successfully Commissioning of Cut to length (CTL) at Bhushan Power and Steel
Ltd Chandigarh. The project involves open loop control for getting maximum
performance.
• Successfully Commissioning and Designing of System of Gas Cleaning Plant of
UMSL Cuttak Orissa..
Extra Curricular Activities
• Playing Cricket, Chess and Driving Bike very Fast.
• Mobiles, Computers
Personal Details
Gender : Male
Marital Status : Married
DOB : 06/03/1978
Passport :G 6723532
Address :Near new Sabji mandi Gate No.2 T.P Nagar Meerut-250002
Nationality : Indian
Languages Known : English, Hindi,