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SOLAR THERMAL POWER!
   GEEN 4830 – ECEN 5007!




6. Parabolic trough technology!



       Manuel A. Silva Pérez
                           !
         silva@esi.us.es !
Main Concentrating Technologies
2	

   GEEN 4830 – ECEN 5007	

   11/07/11
Solar Thermal Power Plant.
Basic configuration



                     Beam irradiance	




                                          Concentrator	

                                                             Concentrated irradiance	

                                                                                          Electricity	

                                              Receiver	

          Thermal energy	

                                          Thermal Storage	

                                          Generator	


                                                                                      Power
                                                            Boiler	

                                                                                      conversion
        Fossil fuel / Biomass	

                                                                                      system	





 3	

                                            GEEN 4830 – ECEN 5007	

                                       11/07/11
PT power plant configuration




4	

               GEEN 4830 – ECEN 5007	

   11/07/11
The collector




5	

                   GEEN 4830 – ECEN 5007	

   11/07/11
Collector




6	

        GEEN 4830 – ECEN 5007	

   11/07/11
Types of collectors


       Process heat            STP plant




7	

                         GEEN 4830 – ECEN 5007	

   11/07/11
Main elements of the collector

       }    Reflector (mirror)
       }    Receiver tube
       }    Structure
       }    Tracking system
       }    Connecting elements
       }    Control system




8	

                        GEEN 4830 – ECEN 5007	

   11/07/11
The reflector

       Thin glass mirror (0.8
       mm)                        Thick glass mirror (3 -5 mm)




9	

                            GEEN 4830 – ECEN 5007	

   11/07/11
Alternative reflector materials: Reflectech
mirror film
                       }    Specular Reflectance 94% At
                             25 mrad, 660 nm
                       }    Solar-Weighted Hemispherical
                             Reflectance 94%
                       }    Durability: approx. 10 yrs.
                       }    Thickness: 0.1 mm




10	

                 GEEN 4830 – ECEN 5007	

   11/07/11
Alternative reflector materials:
Alanod Miro-SUN




11	

                  GEEN 4830 – ECEN 5007	

   11/07/11
Structure




12	

               GEEN 4830 – ECEN 5007	

   11/07/11
Structure

                                               	
  Bending	
  resistance	
   Torsional	
  
                                                                             resistance	
  
          Torque	
  Tube	
  design	
  	
  




          LS3	
  Design	
  	
  




          Torque	
  Box	
  Design	
  	
  




13	

                                        GEEN 4830 – ECEN 5007	

                         11/07/11
The receiver tube

             Glass pin for evacuation of gases	

                                               and steel tubes 	

                                             Vacuum between glass    	

    Glass – metal welding   	





              Selective coated steel tube
             	

                            	

            'Getter‘ for vacuum maintenance   	

 Expansion bellow	

                                                     	

                                        Glass envelope




14	

                              GEEN 4830 – ECEN 5007	

                              11/07/11
Receiver tubes


           Schott PTR-70       Solel UVAC-2 and UVAC-3




15	

                      GEEN 4830 – ECEN 5007	

   11/07/11
Heat transfer fluid

        }    Thermal oils
              }    Caloria (SEGS I and II, <300ºC)
              }    Therminol VP-1 (<400 ºC)
              }    Syltherm (Dow Chemical, >400ºC)
        }    Water / Steam
              }    >400 ºC
              }    DISS Project
        }    Molten salts
              }    ENEA facility
        }    Gases
              }    PSA Research Facility



16	

                                   GEEN 4830 – ECEN 5007	

   11/07/11
Tracking mechanisms

          Electrical motor -
               gearbox                            Hydraulic




17	

                          GEEN 4830 – ECEN 5007	

   11/07/11
Connecting collectors

             Flex hoses                      Rotating joints




18	

                     GEEN 4830 – ECEN 5007	

    11/07/11
Control elements


         Shadowband sensor

                                         Controller




19	

                        GEEN 4830 – ECEN 5007	

   11/07/11
Cleaning the mirrors




20	

               GEEN 4830 – ECEN 5007	

   11/07/11
Solar field configuration (I)


            1 SCA 150 m 	

                           12 SCE	

                                                      1 Drive Pylon	

                                                      10 Middle Pylon	

                                                      1 End Pylon	

                                                      1 Shared Pylon (shared with next SCA)	

         150 m	





                                                                                                                  Shared Pylon	

                                                              SCE	

        150 m	

                                                                                      Middle Pylon	

                                                                                   Drive Pylon	




                                       End Pylon	

         Hot
         Oil	

               Cold
                              Oil	


21	

                                                  GEEN 4830 – ECEN 5007	

                     11/07/11
Solar field configuration (2)



                                                              Loop of
                                                              6 SCA’s
           1248 m




                                       SEGS Power Block
                                       80 MW Rankine Cycle   Headers




                                                             Cross Over
                                                             Pipes


                              1379 m

22	

                 GEEN 4830 – ECEN 5007	

                     11/07/11
Solar field configuration (3)
        C  Thermal losses 	

                                             D  Thermal losses	

        D  unbalanced !P 	

                                              D  Higher cost	

        D  Higher consumption	

                                          C  !P balanced	

                                                                           C  Lower consumption	





                    A) Direct return	

                                                                                           B) Inverse return	

                                                                 h   	





                                                       h 	





                                                                 h	





                                                       h   	





         C  Shorter pipelines	

         C  Better access to collectors	

         D  unbalanced !P	

                 C) Central	

23	

                                         GEEN 4830 – ECEN 5007	

                                     11/07/11
Solar Field Alignment

                                 	

                                 Z                                                                   Z 	

                                                                             Sol	


                O	

                                                                       S   	

                                       C	

   Y   	

        N	

               O	

                 C	

                          N	

                                                                                                                         Y   	

           Sol	

                       S   	


                                              X	

                                                               X	

        S	

                                                          S	

                                               E	

                                                               E	

                    a) E-W tracking	

                                                b) N-S tracking	




24	

                                                   GEEN 4830 – ECEN 5007	

                             11/07/11
Basic parameters


                                 Aperture, A	

                    Parabolic                Angulo aceptanciaΦ
                                                                                            Acceptance angle,
                                                                                                 de
                                                                   Reflector                      Rayorays
                                                                                                  Sun solar

        Absorber tube	

                                                                                       Angulo apertura φ
                                                                                       Aperture angle ,
                                                                                            de


                                                                                       External receiver diameter , D
                                                                                       Diámetro
                                                                                                    D



                                        C =.A /π.D	




         b) Concentration ratio, C	

                                b) Acceptance angle, ϕ	





25	

                                         GEEN 4830 – ECEN 5007	

                           11/07/11
Energy balance. Optical losses



                                            Beam irradiance	

                interception factor, 	

                γ, 	

                                     Glass envelope	

                                         (Transmissivity = τ)	



                                     Selective-coated steel tube	

                                       (Absortivity = α) 	


                                    Parabolic mirror	

                                  (Reflectivity = ρ)	



                               ηo,peak = ρ·γ·τ·α	



26	

                     GEEN 4830 – ECEN 5007	

                    11/07/11
Geometrical losses

                                      Sun	


                                                      L = concentrator length	

                                                      φ = incidence angle	

                        Sol	

                                                      F = focal length	

                               Side view	

                                    Absorber tube	



                                                                        Reflecting surface	

                    φ 	

 φ 	

              Shaded 	

                                  F	

              area	

                               Plant view	

                                                                                                                         ED	

                                                                                          L	


                                       Sun	

                                                                         Af = W x ED = W x F x tan(φ) 	



        a) Shading losses	

                                       b) Loss of effective collector length	

27	

                                         GEEN 4830 – ECEN 5007	

                            11/07/11
Loss of effective collector length




                                                 ED	





                                                         W	





28	

                 GEEN 4830 – ECEN 5007	

                  11/07/11
Thermal losses



        Absorber tube	

                         Qabs,cond/conv.                       Qamb,rad

                                                                                           Qamb,conv
                                                                       Qabs,rad.


                                                                                         Qv,abs.


                     Qabs,rad + Qabs,cond-conv
        U L )abs =                                 [W/m2abs ºC]                Glass envelope	

                      πDabs L(Tabs - Tamb )
                 UL)col = UL)abs / C
29	

                                            GEEN 4830 – ECEN 5007	

               11/07/11
Energy balance (solar to thermal)




                                                         eff	

                                                                                    eff	





        Qsol = Ac ⋅ I ⋅ cos(ϕ )
                                 Qeff = M ⋅ (hout − hin )
                                                                 η global = ηopt ,0 º ⋅ K ⋅ηth


30	

                              GEEN 4830 – ECEN 5007	

                     11/07/11
Typical operation curve
        (clear day, no thermal storage)

                                                        Solar Efficiencies Measured at
                                                        SEGS VI
                             100
                                                        on July 1997 by KJC Operating
                                           70
                                                        Company
                                           %                                                                                1200

                                 99 60                                      Direct Normal
                                                                            Radiation
                     - %
                                           %
                                                                                                                            1000




                                                                                                                                    Direct Normal Radiatiom [W/m²]
             Efficiencyi l a b i l i t y


                                           50
                                 98 %
                                                                     Thermal                                                800
                                                                     Solar                   -
                                           40
                                           %                         Field
                    A va




                                 97                                  Efficiency
                                                                                                                            600
                                           30
                                           %
             [%]




                                 96
                                           20                                                                               400
                                           %


                                 95 10
                                                                     Solar to
                                           %                         Electric                                               200
                                                    1995              1996               1997               1998             1999
                                                                     Efficiency
                                            0
                                                                     (gross)
                                                                      III           IV       V         VI          VII
                                            %                                                                               0
                                                05:00    07:00    09:00     11:00    13:00   15:00   17:00     19:00     21:00


31	

                                                            GEEN 4830 – ECEN 5007	

                                         11/07/11
Dispatchability of STP Plants

        }    Integration of RES on the grid:
              }    Dispatchability is a key factor.
              }    STP Plants have the potential to be dispatchable by:
                    }    Including a Thermal Storage System (TES)
                    }    Hybridization with fossil or renewable fuels.




32	

                                       GEEN 4830 – ECEN 5007	

      11/07/11
Andasol-type plants
        (thermal storage and auxiliary boiler)




33	

                 GEEN 4830 – ECEN 5007	

   11/07/11
Dispatchable STP Plant

        }    Continuous and stable operation is guaranteed by TES
              and / or hybridization

                     50


                     40

                MW
                     30


                     20


                     10


                      0
                          0   2   4   6   8   10 12 14 16 18   20   22   24


                                              Hours




34	

                                 GEEN 4830 – ECEN 5007	

                11/07/11
TES




35	

         GEEN 4830 – ECEN 5007	

   11/07/11
Hybridization options




36	

               GEEN 4830 – ECEN 5007	

   11/07/11
SEGS 30 MW




37	

        GEEN 4830 – ECEN 5007	

   11/07/11
Costs
        }    Difficult to evaluate
              }    Confidentiality of contracts
              }    Volatility of prices
              }    Only 2 – 3 providers of key elements
              }    O&M experience restricted to US (SEGS Plants)




38	

                               GEEN 4830 – ECEN 5007	

        11/07/11
Costs CCP – Spain. 8h TES




39	

               GEEN 4830 – ECEN 5007	

   11/07/11
Costs – Spain. No TES




40	

               GEEN 4830 – ECEN 5007	

   11/07/11
O&M Costs – Spain (8h TES)




41	

              GEEN 4830 – ECEN 5007	

   11/07/11
PT Technology today, pros & cons.

        }    Pros:
              }    Mature technology;
                    }  Comercially proven, over 500 MW installed capacity;
                    }  Extensive operational record: 9 plants operating for 15+
                        years
                    }    Easier to finance
        }    Cons:
              }    Few manufacturers of key elements (recievers, mirrors…) ->
                    limited competence
              }    Limited maximum temperature -> limited efficiency
              }    Costly, hazardous HTF
              }    Limited TES options
42	

                                    GEEN 4830 – ECEN 5007	

     11/07/11
More…
    }  http://www.nrel.gov/csp/troughnet/
    }  Sargent & Lundy Assessment of CSP
        http://www.nrel.gov/csp/troughnet/pdfs/34440.pdf
    }  Look for movies at youtube, e.g:
          }    http://www.youtube.com/watch?
                v=ysDXwvNGHeM&feature=related
          }    http://www.youtube.com/watch?v=3OLjooHY1VA
          }    http://www.youtube.com/watch?
                v=mDWSW8BAM3U&feature=related
          }    And more…



43	

                             GEEN 4830 – ECEN 5007	

   11/07/11

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Custp 06 parabolic_trough

  • 1. SOLAR THERMAL POWER! GEEN 4830 – ECEN 5007! 6. Parabolic trough technology! Manuel A. Silva Pérez ! silva@esi.us.es !
  • 3. 2 GEEN 4830 – ECEN 5007 11/07/11
  • 4. Solar Thermal Power Plant. Basic configuration Beam irradiance Concentrator Concentrated irradiance Electricity Receiver Thermal energy Thermal Storage Generator Power Boiler conversion Fossil fuel / Biomass system 3 GEEN 4830 – ECEN 5007 11/07/11
  • 5. PT power plant configuration 4 GEEN 4830 – ECEN 5007 11/07/11
  • 6. The collector 5 GEEN 4830 – ECEN 5007 11/07/11
  • 7. Collector 6 GEEN 4830 – ECEN 5007 11/07/11
  • 8. Types of collectors Process heat STP plant 7 GEEN 4830 – ECEN 5007 11/07/11
  • 9. Main elements of the collector }  Reflector (mirror) }  Receiver tube }  Structure }  Tracking system }  Connecting elements }  Control system 8 GEEN 4830 – ECEN 5007 11/07/11
  • 10. The reflector Thin glass mirror (0.8 mm) Thick glass mirror (3 -5 mm) 9 GEEN 4830 – ECEN 5007 11/07/11
  • 11. Alternative reflector materials: Reflectech mirror film }  Specular Reflectance 94% At 25 mrad, 660 nm }  Solar-Weighted Hemispherical Reflectance 94% }  Durability: approx. 10 yrs. }  Thickness: 0.1 mm 10 GEEN 4830 – ECEN 5007 11/07/11
  • 12. Alternative reflector materials: Alanod Miro-SUN 11 GEEN 4830 – ECEN 5007 11/07/11
  • 13. Structure 12 GEEN 4830 – ECEN 5007 11/07/11
  • 14. Structure  Bending  resistance   Torsional   resistance   Torque  Tube  design     LS3  Design     Torque  Box  Design     13 GEEN 4830 – ECEN 5007 11/07/11
  • 15. The receiver tube Glass pin for evacuation of gases and steel tubes Vacuum between glass Glass – metal welding Selective coated steel tube 'Getter‘ for vacuum maintenance Expansion bellow Glass envelope 14 GEEN 4830 – ECEN 5007 11/07/11
  • 16. Receiver tubes Schott PTR-70 Solel UVAC-2 and UVAC-3 15 GEEN 4830 – ECEN 5007 11/07/11
  • 17. Heat transfer fluid }  Thermal oils }  Caloria (SEGS I and II, <300ºC) }  Therminol VP-1 (<400 ºC) }  Syltherm (Dow Chemical, >400ºC) }  Water / Steam }  >400 ºC }  DISS Project }  Molten salts }  ENEA facility }  Gases }  PSA Research Facility 16 GEEN 4830 – ECEN 5007 11/07/11
  • 18. Tracking mechanisms Electrical motor - gearbox Hydraulic 17 GEEN 4830 – ECEN 5007 11/07/11
  • 19. Connecting collectors Flex hoses Rotating joints 18 GEEN 4830 – ECEN 5007 11/07/11
  • 20. Control elements Shadowband sensor Controller 19 GEEN 4830 – ECEN 5007 11/07/11
  • 21. Cleaning the mirrors 20 GEEN 4830 – ECEN 5007 11/07/11
  • 22. Solar field configuration (I) 1 SCA 150 m 12 SCE 1 Drive Pylon 10 Middle Pylon 1 End Pylon 1 Shared Pylon (shared with next SCA) 150 m Shared Pylon SCE 150 m Middle Pylon Drive Pylon End Pylon Hot Oil Cold Oil 21 GEEN 4830 – ECEN 5007 11/07/11
  • 23. Solar field configuration (2) Loop of 6 SCA’s 1248 m SEGS Power Block 80 MW Rankine Cycle Headers Cross Over Pipes 1379 m 22 GEEN 4830 – ECEN 5007 11/07/11
  • 24. Solar field configuration (3) C  Thermal losses D  Thermal losses D  unbalanced !P D  Higher cost D  Higher consumption C  !P balanced C  Lower consumption A) Direct return B) Inverse return h h h h C  Shorter pipelines C  Better access to collectors D  unbalanced !P C) Central 23 GEEN 4830 – ECEN 5007 11/07/11
  • 25. Solar Field Alignment Z Z Sol O S C Y N O C N Y Sol S X X S S E E a) E-W tracking b) N-S tracking 24 GEEN 4830 – ECEN 5007 11/07/11
  • 26. Basic parameters Aperture, A Parabolic Angulo aceptanciaΦ Acceptance angle, de Reflector Rayorays Sun solar Absorber tube Angulo apertura φ Aperture angle , de External receiver diameter , D Diámetro D C =.A /π.D b) Concentration ratio, C b) Acceptance angle, ϕ 25 GEEN 4830 – ECEN 5007 11/07/11
  • 27. Energy balance. Optical losses Beam irradiance interception factor, γ, Glass envelope (Transmissivity = τ) Selective-coated steel tube (Absortivity = α) Parabolic mirror (Reflectivity = ρ) ηo,peak = ρ·γ·τ·α 26 GEEN 4830 – ECEN 5007 11/07/11
  • 28. Geometrical losses Sun L = concentrator length φ = incidence angle Sol F = focal length Side view Absorber tube Reflecting surface φ φ Shaded F area Plant view ED L Sun Af = W x ED = W x F x tan(φ) a) Shading losses b) Loss of effective collector length 27 GEEN 4830 – ECEN 5007 11/07/11
  • 29. Loss of effective collector length ED W 28 GEEN 4830 – ECEN 5007 11/07/11
  • 30. Thermal losses Absorber tube Qabs,cond/conv. Qamb,rad Qamb,conv Qabs,rad. Qv,abs. Qabs,rad + Qabs,cond-conv U L )abs = [W/m2abs ºC] Glass envelope πDabs L(Tabs - Tamb ) UL)col = UL)abs / C 29 GEEN 4830 – ECEN 5007 11/07/11
  • 31. Energy balance (solar to thermal) eff eff Qsol = Ac ⋅ I ⋅ cos(ϕ )  Qeff = M ⋅ (hout − hin )  η global = ηopt ,0 º ⋅ K ⋅ηth 30 GEEN 4830 – ECEN 5007 11/07/11
  • 32. Typical operation curve (clear day, no thermal storage) Solar Efficiencies Measured at SEGS VI 100 on July 1997 by KJC Operating 70 Company % 1200 99 60 Direct Normal Radiation - % % 1000 Direct Normal Radiatiom [W/m²] Efficiencyi l a b i l i t y 50 98 % Thermal 800 Solar - 40 % Field A va 97 Efficiency 600 30 % [%] 96 20 400 % 95 10 Solar to % Electric 200 1995 1996 1997 1998 1999 Efficiency 0 (gross) III IV V VI VII % 0 05:00 07:00 09:00 11:00 13:00 15:00 17:00 19:00 21:00 31 GEEN 4830 – ECEN 5007 11/07/11
  • 33. Dispatchability of STP Plants }  Integration of RES on the grid: }  Dispatchability is a key factor. }  STP Plants have the potential to be dispatchable by: }  Including a Thermal Storage System (TES) }  Hybridization with fossil or renewable fuels. 32 GEEN 4830 – ECEN 5007 11/07/11
  • 34. Andasol-type plants (thermal storage and auxiliary boiler) 33 GEEN 4830 – ECEN 5007 11/07/11
  • 35. Dispatchable STP Plant }  Continuous and stable operation is guaranteed by TES and / or hybridization 50 40 MW 30 20 10 0 0 2 4 6 8 10 12 14 16 18 20 22 24 Hours 34 GEEN 4830 – ECEN 5007 11/07/11
  • 36. TES 35 GEEN 4830 – ECEN 5007 11/07/11
  • 37. Hybridization options 36 GEEN 4830 – ECEN 5007 11/07/11
  • 38. SEGS 30 MW 37 GEEN 4830 – ECEN 5007 11/07/11
  • 39. Costs }  Difficult to evaluate }  Confidentiality of contracts }  Volatility of prices }  Only 2 – 3 providers of key elements }  O&M experience restricted to US (SEGS Plants) 38 GEEN 4830 – ECEN 5007 11/07/11
  • 40. Costs CCP – Spain. 8h TES 39 GEEN 4830 – ECEN 5007 11/07/11
  • 41. Costs – Spain. No TES 40 GEEN 4830 – ECEN 5007 11/07/11
  • 42. O&M Costs – Spain (8h TES) 41 GEEN 4830 – ECEN 5007 11/07/11
  • 43. PT Technology today, pros & cons. }  Pros: }  Mature technology; }  Comercially proven, over 500 MW installed capacity; }  Extensive operational record: 9 plants operating for 15+ years }  Easier to finance }  Cons: }  Few manufacturers of key elements (recievers, mirrors…) -> limited competence }  Limited maximum temperature -> limited efficiency }  Costly, hazardous HTF }  Limited TES options 42 GEEN 4830 – ECEN 5007 11/07/11
  • 44. More… }  http://www.nrel.gov/csp/troughnet/ }  Sargent & Lundy Assessment of CSP http://www.nrel.gov/csp/troughnet/pdfs/34440.pdf }  Look for movies at youtube, e.g: }  http://www.youtube.com/watch? v=ysDXwvNGHeM&feature=related }  http://www.youtube.com/watch?v=3OLjooHY1VA }  http://www.youtube.com/watch? v=mDWSW8BAM3U&feature=related }  And more… 43 GEEN 4830 – ECEN 5007 11/07/11