1. Prepared by- Touhidur Rahman

2. Daily Dyeing Production
Production In 2015
Dyeing Lost Time
Dyeing Plan
Finishing Plan
Buyer Wise Position
Process Wise Contribution
Major Problem
Summary
INDEX
DYEING SECTION
Forecast
Daily Finish Production

3. Daily Dyeing Production (ACTL)
Details ACTL CAL
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
1-Jan
2-Jan
3-Jan
4-Jan
5-Jan
6-Jan
7-Jan
8-Jan
9-Jan
10-Jan
11-Jan
12-Jan
13-Jan
14-Jan
15-Jan
16-Jan
17-Jan
18-Jan
19-Jan
20-Jan
21-Jan
22-Jan
23-Jan
24-Jan
25-Jan
26-Jan
27-Jan
28-Jan
29-Jan
30-Jan
2 Part Dyeing
Re-Dyeing
Shade cor.
Reprocess
Wash
white
Color

4. Dyeing (CAL)
ACTL CAL
-
2,000
4,000
6,000
8,000
10,000
12,000
1/Jan
2/Jan
3/Jan
4/Jan
5/Jan
6/Jan
7/Jan
8/Jan
9/Jan
10/Jan
11/Jan
12/Jan
13/Jan
14/Jan
15/Jan
16/Jan
17/Jan
18/Jan
19/Jan
20/Jan
21/Jan
22/Jan
23/Jan
24/Jan
25/Jan
26/Jan
27/Jan
28/Jan
29/Jan
30/Jan
31/Jan
9,532
5,751
7,729
7,945
8,913
9,205
9,022
10,510
2,741
10,059
11,624
10,548
10,687
10,065
10,050
9,877
10,072
10,741
10,029
10,582
11,186
11,200
10,191

5. Dyeing Lost Time
Details
0.00
0
3
0
0.00
0
0
13.3
0.00
1.3
0
0
0.00
0
0
0
0.00
0
0
2.3
0.00
0
2
Lost Time (HR)

6. Lost time
DATE:
CAPACITY
kg/day
M/C No.
M/C
CAPACITY
(kg)
TIME START TIME END REASON
LOST TIME
(HR)
PRODUCTION
LOSS (kg/day)
03-Jan 15,290 5 800 4:00 PM 7:00 PM Pressure control valve leakage 3:00:00 147
08-Jan 15,290 9 900 8:00 AM 6:00 PM Reel drive shaft repair 13:30:00 661
10-Jan 15,290 6 0:00 9:00 AM 10:30 AM Temperature controller problem 1:30:00 73
20-Jan 15,290 12 1200 5:30 PM 8:00 PM Motor coil burn 2:30:00 122
23-Jan 15,290 6 600 8:00 AM 10:00 AM Right side motor inverter problem 2:00:00 98
TOTAL 22:30:00 1102

7. Major Problem
BUYER STYLE Order COLOR BATCH NO BATCH QTY Remarks
TOM TAILOR 1031629.00.10 183992 2555 964-A 599 UNEVEN+RUNNING SHADE
H&M
TROWERS
BOTTOM
372240
76-316 A-14 200 FABRICS CREASE MARK NOT OK
-7668
KIABI S15 DCHEM 570520 Maron Choco 1232-A 511 FABRICS UNEVEN SHADE

8. Dyeing Plan
JAN-15 FEB-15 MAR-15 APR-15 MAY-15
667
270
41 0 0
48
319
250
115
13
Dyeing Dyeing Balance
Details

9. Finishing Plan
JAN-15 FEB-15 MAR-15 APR-15 MAY-15
578
202
32 0 0
54
315
225
102
11
Finish Delivery Finish Del Balance
Details

10. Summery
MONTH
FABRIC REQ.
(FINISH WT)
DYEING (GREY
WT)
DYEING BALANCE
(GREY WT)
FINISH DELIVERY
(FINISH WT)
DELIVERY
BALANCE(FINISH
WT)
DYEING CAPACITY
JAN-15 626 667 48 578 54 195
FEB-15 517 270 319 202 315 620
MAR-15 257 41 250 32 225 704
APR-15 102 0 115 0 102 681
MAY-15 11 0 13 0 11 681
TOTAL 1985 1525 747 1292 709 2882
MONTH WISE BALANCE (Tons)
Details

11. ORDER
QTY
REQ. DYEING
DYEING
BAL
FINISH
FINISH
BAL
ORDER
QTY
REQ. DYEING
DYEING
BAL
FINISH
FINISH
BAL
ORDER
QTY
REQ. DYEING
DYEING
BAL
FINISH
FINISH
BAL
FEB'2015 MAR'2015
1601666
1415915
1029388
Kiabi
Buyer Colour
JAN'2015
BLACK 10983 12436 34 11213 0 7008 4189 3751 3162 3846 793 457 446 0 793
WHITE 30861 34934 208 31321 0 23160 21604 4934 15674 7486 2853 552 2681 488 2365
SOLID 96862 110837 81 98497 0 83307 69409 25513 52816 30491 13922 4431 11566 3887 10035
MELANGE 10396 11939 44 10849 0 9139 9131 1167 5183 3956 564 0 637 0 564
YARN DYED 9039 9777 24 9310 0 14377 12134 3368 11768 2609 0 0 0 0 0
TOTAL 158141 179923 391 161190 0 136991 116467 38733 88603 48388 18132 5440 15332 4375 13757
1000423
466520
2224833
1601666
1415915
1029388
M
G
B-Ladie's
Kiabi
BLACK 7561 8185 494 6426 1135 3229 723 2981 570 2659 4965 309 5213 271 4694
WHITE 16967 19256 617 15646 1321 11364 8865 4452 4366 6998 14769 927 15697 825 13944
SOLID 72270 75754 7187 64099 8171 62115 41999 30374 32728 29387 41798 5190 41997 3908 37890
MELANGE 2173 2356 49 1887 286 3845 2609 1927 2303 1542 281 0 318 0 281
YARN DYED 25486 24823 2860 23054 2432 10128 9063 1764 8843 1285 16501 3424 13967 3272 13229
TOTAL 124457 130374 11207 111112 13345 90681 63259 41498 48810 41871 78314 9850 77191 8276 70038
485376
278373
398506
1000423
466520
2224833
Tom
tailor
M
G
B-Ladie's
BLACK 9186 10424 1 9252 0 1300 0 1469 0 1300 0 0 0 0 0
WHITE 16242 18363 75 16305 0 9824 4607 6428 4149 5675 0 0 0 0 0
SOLID 45226 52967 56 47401 0 34036 24985 14082 21103 12933 34493 12712 26371 10200 24293
MELANGE 6468 7462 17 6776 0 1315 1469 9 1042 273 2658 2419 482 2217 441
YARN DYED 14725 13578 2220 12486 2239 432 0 454 0 432 3502 978 2722 921 2581
TOTAL 91847 102794 2370 92220 2239 46907 31061 22443 26294 20613 40653 16109 29575 13338 27315
132286
71489
30030
485376
278373
398506
Tom
tailor
M
G
B-M
en's
BLACK 2538 1096 1818 913 1625 2233 0 2541 0 2233 600 0 661 0 600
WHITE 1930 407 1811 332 1598 1010 400 760 0 1010 600 0 661 0 600
SOLID 21886 18150 7015 11734 10152 15372 2795 14836 2046 13326 9036 0 10103 0 9036
MELANGE 1480 1315 360 1218 262 343 0 360 0 343 0 0 0 0 0
YARN DYED 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TOTAL 27834 20968 11004 14197 13637 18958 3195 18497 2046 16912 10236 0 11425 0 10236
959443
1085356
280130
132286
71489
30030
M
G
B-M
en's
H
&
M
BLACK 6654 7163 600 6132 522 16692 631 18944 589 16103 0 0 0 0 0
WHITE 36404 42193 1117 34763 1641 29103 8439 25116 4985 24119 714 0 807 0 714
SOLID 48063 54603 1577 46293 1770 27622 11890 20326 3498 24124 122 0 138 0 122
MELANGE 20911 22602 25 21141 0 14408 6586 9068 5025 9383 190 0 215 0 190
YARN DYED 15603 16321 106 15242 361 36502 10487 27840 7665 28837 4436 0 4658 0 4436
TOTAL 127635 142882 3425 123571 4294 124328 38033 101295 21761 102567 5462 0 5817 0 5462
346629
389241
998992
959443
1085356
280130
H
&
M
M
AN
G
O
BLACK 3419 3845 0 3483 0 6457 626 6827 515 5942 10096 0 11600 0 10096
WHITE 10154 11108 543 7775 2379 8675 2258 7634 1758 6917 12555 0 14379 0 12555
SOLID 21251 16663 7480 12703 8548 32799 2331 35743 1651 31148 51021 0 60192 0 51021
MELANGE 4354 4830 19 3775 579 3253 125 3486 109 3144 489 0 553 0 489
YARN DYED 3375 2552 1284 2396 979 4870 1530 4047 578 4292 0 0 0 0 0
TOTAL 42553 38998 9326 30132 12485 56054 6870 57737 4611 51443 74161 0 86723 0 74161
185545
127125
145487
346629
389241
998992
M
AN
G
O
O
KAID
I
BLACK 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
WHITE 4597 5210 2 4613 0 5098 2912 2864 2426 2672 6241 4423 2629 2771 3470
SOLID 6478 7347 3 6566 0 4232 3016 1767 2750 1482 11109 1019 11541 365 10744
MELANGE 324 359 8 326 0 0 0 0 0 0 592 0 669 0 592
YARN DYED 3629 3793 66 3957 0 4044 2793 1526 2707 1337 4278 2921 1581 1349 2929
TOTAL 15028 16709 79 15462 0 13374 8721 6157 7883 5491 22220 8363 16420 4485 17735
203544
195044
125750
185545
127125
145487
O
KAID
I
G
em
o,Rew
BLACK 3064 750 2725 678 2386 0 0 0 0 0 1400 0 1582 0 1400
WHITE 3722 1784 2534 1459 2263 353 0 417 0 353 934 0 1055 0 934
SOLID 31196 30694 5308 27398 3798 29209 2518 31786 2260 26949 5389 1258 4878 1103 4286
MELANGE 903 1033 0 913 0 0 0 0 0 0 0 0 0 0 0
YARN DYED 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TOTAL 38885 34261 10567 30448 8447 29562 2518 32203 2260 27302 7723 1258 7516 1103 6620
626380 666909 48369 578332 54447 516855 270124 318564 202268 314587 256901 41020 249999 31577 225324
203544
195044
125750
G
em
o,Rew

12. Buyer Wise Position
Details
MONTH KIABI MGB (L) TOMTAILOR MGB (M) H&M MANGO OKAIDI
REWE,
GEMO &
OTHERS
TOTAL
REQ 158141 124457 91847 27834 127635 42553 15028 38885 626,380
DYEING 179923 130374 102794 20968 142882 38998 8721 34261 658,921
DYEING BAL 391 11207 2370 11004 3425 9326 79 10567 48,369
DELIVERY 161190 111112 92220 14197 123571 30132 15462 30448 578,332
DELIVERY BAL 0 13345 2239 13637 4294 12485 0 8447 54,447
JANUARY
FEBRUARY
REQ 136991 90681 46907 18958 124328 56054 13374 29562 516,855
DYEING 116467 63259 31061 3195 38033 6870 8721 2518 270,124
DYEING BAL 38733 41498 22443 18497 101295 57737 6157 32203 318,564
DELIVERY 88603 48810 26294 2046 21761 4611 7883 2260 202,268
DELIVERY BAL 48388 41871 20613 16912 102567 51443 5491 27302 314,587
M
ARCH
FEBRUARY
REQ 18132 78314 40653 10236 5462 74161 22220 7723 256,901
DYEING 5440 9850 16109 0 0 0 8363 1258 41,020
DYEING BAL 15332 77191 29575 11425 5817 86723 16420 7516 249,999
DELIVERY 4375 8276 13338 0 0 0 4485 1103 31,577
DELIVERY BAL 13757 70038 27315 10236 5462 74161 17735 6620 225,324
APRIL
M
ARCH
REQ 21023 35353 0 0 0 11462 19470 14445 101,753
DYEING 0 0 0 0 0 0 0 0 0
DYEING BAL 23723 40003 0 0 0 13144 22477 15944 115,291
DELIVERY 0 0 0 0 0 0 0 0 0
DELIVERY BAL 21023 35353 0 0 0 11462 19470 14445 101,753
APRIL
M
AY
REQ 0 6991 0 0 0 0 2968 1436 11,395
DYEING 0 200 0 0 0 0 0 0 200
DYEING BAL 0 7700 0 0 0 0 3427 1623 12,749
DELIVERY 0 153 0 0 0 0 0 0 153
DELIVERY BAL 0 6838 0 0 0 0 2968 1436 11,242
M
AY

13. MACHINE FORCAST
JAN FEB MAR
Per Day Req- 45,075 TT prod- Out of: 559,250
Per Day Std- 24,315 Prod Achieve- Average prod: 24,684
FROM: 24-Jan 8 Days remaining 194,522
To: 31-Jan 01-02-15 9% M/C Allowance
91% 100%
M/C NO
M/C
CAPACITY
REM.
CAPACITY
CAPACITY/
MONTH
M/C LOAD GAP OVER LOAD
ACTL-1 160 2330 9027 17338 - 15008
ACTL-2 200 2912 11284 1794 1118 -
ACTL-3 600 8736 33852 15404 - 6668
ACTL-4 800 11648 45136 20672 - 9024
ACTL-5 1200 17472 67704 26962 - 9490
ACTL-6 450 6552 25389 17297 - 10745
ACTL-7 600 8736 33852 16220 - 7484
ACTL-8 900 13104 50778 17081 - 3977
ACTL-9 400 5824 22568 18105 - 12281
ACTL-10 100 1456 5642 871 585 -
ACTL-11 1200 17472 67704 26316 - 8844
ACTL-12 1200 17472 67704 26748 - 9276
ACTL-13 800 11648 45136 11818 - 170
CAL-1 150 2184 8463 4359 - 2175
CAL-2 900 13104 50778 17258 - 4154
CAL-3 1500 21840 84630 37453 - 15613
CAL-4 1800 26208 101556 67562 - 41354
CAL-5 400 5824 22568 17338 - 11514
TT 13360 194522 753771 360597 1703 167778
567,740
102%
KG Capacity Remains
JANUARY-2015
Details

14. MACHINE FORCAST
JAN FEB MAR
Per Day Req- 9,082 TT prod- Out of: 0
Per Day Std- 22,152 Prod Achieve- Average prod: -
FROM: 1-Feb 28 Days remaining 620,256
To: 28-Feb 01-03-15 15% M/C Allowance
85% 100%
M/C NO
M/C
CAPACITY
REM.
CAPACITY
CAPACITY/
MONTH
M/C LOAD GAP OVER LOAD
ACTL-1 160 7616 7616 12067 - 4451
ACTL-2 200 9520 9520 1637 7883 -
ACTL-3 600 28560 28560 5760 22800 -
ACTL-4 800 38080 38080 2415 35665 -
ACTL-5 1200 57120 57120 8503 48617 -
ACTL-6 450 21420 21420 4040 17380 -
ACTL-7 600 28560 28560 2631 25929 -
ACTL-8 900 42840 42840 10616 32224 -
ACTL-9 400 19040 19040 5685 13355 -
ACTL-10 100 4760 4760 682 4078 -
ACTL-11 1200 57120 57120 26720 30400 -
ACTL-12 1200 57120 57120 11738 45382 -
ACTL-13 800 38080 38080 6556 31524 -
CAL-1 150 7140 7140 336 6804 -
CAL-2 900 42840 42840 11402 31438 -
CAL-3 1500 71400 71400 41225 30175 -
CAL-4 1800 85680 85680 90204 - 4524
CAL-5 400 3360 19040 12067 - 8707
TT 13360 620256 635936 254284 383655 17683
0
-
FEBRUARY-2015
KG Capacity Remains
Details

15. MACHINE FORCAST
JAN FEB MAR
Per Day Req- 4,233 TT prod- Out of: 0
Per Day Std- 22,712 Prod Achieve- Average prod: -
FROM: 1-Mar 31 Days remaining 704,072
To: 31-Mar 01-04-15 15%
85% 100%
M/C NO
M/C
CAPACITY
REM.
CAPACITY
CAPACITY/
MONTH
M/C LOAD GAP OVER LOAD
ACTL-1 160 8432 8432 1863 6569 -
ACTL-2 200 10540 10540 712 9828 -
ACTL-3 600 31620 31620 3288 28332 -
ACTL-4 800 42160 42160 2357 39803 -
ACTL-5 1200 63240 63240 1050 62190 -
ACTL-6 450 23715 23715 1771 21944 -
ACTL-7 600 31620 31620 3332 28288 -
ACTL-8 900 47430 47430 8991 38439 -
ACTL-9 400 21080 21080 1697 19383 -
ACTL-10 100 5270 5270 235 5035 -
ACTL-11 1200 63240 63240 9750 53490 -
ACTL-12 1200 63240 63240 6682 56558 -
ACTL-13 800 42160 42160 0 42160 -
CAL-1 150 7905 7905 203 7702 -
CAL-2 900 47430 47430 796 46634 -
CAL-3 1500 79050 79050 46820 32230 -
CAL-4 1800 94860 94860 39824 55036 -
CAL-5 400 21080 21080 1863 19217 -
TT 13360 704072 704072 131237 572835 0
MARCH-2015
-
KG Capacity Remains
M/C Allowance
0
Details