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Good Manufacturing Practice for
Cosmetics
Induction Training

COSMETIC GMP
2

What is GMP?
• Required by European Cosmetic Regulations
– Must comply to sell product in Europe

• It is part of quality management and is a way of working to
make sure that all products are:
– consistently manufactured
– to a quality appropriate for intended use
– the product you have manufactured is fit for purpose

© cosmetic-gmp.co.uk

COSMETIC GMP
3

What is ‘Fitness for Purpose’?
•
•
•
•
•
•
•
•

Is safe
Meets / exceeds customer expectation
Correct product
Correct material
Not deteriorated or broken down
Is in the proper, correctly labelled container
Is securely sealed
Free from contamination

© cosmetic-gmp.co.uk

COSMETIC GMP
4

GMP – What could go wrong?
• Mix up of raw materials, bulk products, packaging & finished
product
• Wrong quantity of ingredients added during making the bulk
• Contamination from people, equipment and the buildings in
which we make cosmetics
• Risk of product deterioration from improper handling and
transfer
• Risk in management of returned products

© cosmetic-gmp.co.uk

COSMETIC GMP
5

What is Quality & Quality Management?
• Quality – we meet the required specification for product we
make
• Quality Control – we test a small sample of product to tell us
that product meets specification
• Quality Management – systems of working that help us to
make product that is fit for purpose
Good Manufacturing Practice is part of Quality Management

© cosmetic-gmp.co.uk

COSMETIC GMP
6

Why do we need GMP?
At a company near you…

© cosmetic-gmp.co.uk

COSMETIC GMP
7

ISO 22716 Guide to GMP for Cosmetics
•
•
•
•

Personnel
Premises
Equipment
Raw materials and
packaging
• Production
• Finished product
• Quality control

© cosmetic-gmp.co.uk

• Out of specification
product
• Waste
• Subcontract operations
• Deviations
• Complaints & recall
• Change control
• Internal audit
• Documentation
COSMETIC GMP
8

1. People
Training Program
(Including GMP)

Organisation
Chart & Clear
Responsibilities

Health &
Hygiene Policy

© cosmetic-gmp.co.uk

COSMETIC GMP
9

2. Premises
Easy to Clean

Protect Product

© Grey World

© Adam Clyde

Prevent Mix Ups

© cosmetic-gmp.co.uk

Floors
Pipe work
Dust & Dirt
Contamination

COSMETIC GMP
10

3. Equipment

Designed to
Prevent
Contamination

© Orange County Archive

Cleaning &
Sanitisation

© cosmetic-gmp.co.uk

Calibration &
Maintenance

COSMETIC GMP
11

4. Design & Development

Art Work
Controls

Risk Based
Challenge
Testing

© cosmetic-gmp.co.uk

Stability
Programme

Product &
Process Risk
Assessment

COSMETIC GMP
12

5. Starting Materials

Supplier
Evaluation

Goods Receipt
Process

© cosmetic-gmp.co.uk

Water System

Supplier
Improvement

COSMETIC GMP
13

6. Production (Manufacture & Pack)
Documentation
Start up & Other
Critical Process
Controls

© Maria Morri

Bulk & WIP
Storage

© cosmetic-gmp.co.uk

Process Issues &
Improvement

COSMETIC GMP
14

7. Finished Products

Storage &
Release
Procedures
(Validated)

Returns &
Complaints
Procedure

Traceability &
Recall

© cosmetic-gmp.co.uk

Process Issues &
Improvement

COSMETIC GMP
15

8. Quality Control

Statistically
Based Sampling
Plans

Risk Based
Release Criteria

© cosmetic-gmp.co.uk

Procedures &
Validated
Methods

Out of Spec &
Improvement

COSMETIC GMP
16

9. Subcontract Operations

Part of YOUR
Quality System

© cosmetic-gmp.co.uk

An extension of
your own
organisation

COSMETIC GMP
17

10. Improvement

Process Issues

© cosmetic-gmp.co.uk

COSMETIC GMP
18

Do we comply?
Next Steps…

• Review where your are working…do we comply to ISO 22716
• Report any issues so we can fix these and improve

© cosmetic-gmp.co.uk

COSMETIC GMP
19

Thank you for using our GMP Training Pack

COSMETIC GMP
call us: +44 (0) 800 7720398
email us: info@cosmetic-gmp.co.uk

© cosmetic-gmp.co.uk

COSMETIC GMP

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Cosmetic gmp induction training

  • 1. CG Good Manufacturing Practice for Cosmetics Induction Training COSMETIC GMP
  • 2. 2 What is GMP? • Required by European Cosmetic Regulations – Must comply to sell product in Europe • It is part of quality management and is a way of working to make sure that all products are: – consistently manufactured – to a quality appropriate for intended use – the product you have manufactured is fit for purpose © cosmetic-gmp.co.uk COSMETIC GMP
  • 3. 3 What is ‘Fitness for Purpose’? • • • • • • • • Is safe Meets / exceeds customer expectation Correct product Correct material Not deteriorated or broken down Is in the proper, correctly labelled container Is securely sealed Free from contamination © cosmetic-gmp.co.uk COSMETIC GMP
  • 4. 4 GMP – What could go wrong? • Mix up of raw materials, bulk products, packaging & finished product • Wrong quantity of ingredients added during making the bulk • Contamination from people, equipment and the buildings in which we make cosmetics • Risk of product deterioration from improper handling and transfer • Risk in management of returned products © cosmetic-gmp.co.uk COSMETIC GMP
  • 5. 5 What is Quality & Quality Management? • Quality – we meet the required specification for product we make • Quality Control – we test a small sample of product to tell us that product meets specification • Quality Management – systems of working that help us to make product that is fit for purpose Good Manufacturing Practice is part of Quality Management © cosmetic-gmp.co.uk COSMETIC GMP
  • 6. 6 Why do we need GMP? At a company near you… © cosmetic-gmp.co.uk COSMETIC GMP
  • 7. 7 ISO 22716 Guide to GMP for Cosmetics • • • • Personnel Premises Equipment Raw materials and packaging • Production • Finished product • Quality control © cosmetic-gmp.co.uk • Out of specification product • Waste • Subcontract operations • Deviations • Complaints & recall • Change control • Internal audit • Documentation COSMETIC GMP
  • 8. 8 1. People Training Program (Including GMP) Organisation Chart & Clear Responsibilities Health & Hygiene Policy © cosmetic-gmp.co.uk COSMETIC GMP
  • 9. 9 2. Premises Easy to Clean Protect Product © Grey World © Adam Clyde Prevent Mix Ups © cosmetic-gmp.co.uk Floors Pipe work Dust & Dirt Contamination COSMETIC GMP
  • 10. 10 3. Equipment Designed to Prevent Contamination © Orange County Archive Cleaning & Sanitisation © cosmetic-gmp.co.uk Calibration & Maintenance COSMETIC GMP
  • 11. 11 4. Design & Development Art Work Controls Risk Based Challenge Testing © cosmetic-gmp.co.uk Stability Programme Product & Process Risk Assessment COSMETIC GMP
  • 12. 12 5. Starting Materials Supplier Evaluation Goods Receipt Process © cosmetic-gmp.co.uk Water System Supplier Improvement COSMETIC GMP
  • 13. 13 6. Production (Manufacture & Pack) Documentation Start up & Other Critical Process Controls © Maria Morri Bulk & WIP Storage © cosmetic-gmp.co.uk Process Issues & Improvement COSMETIC GMP
  • 14. 14 7. Finished Products Storage & Release Procedures (Validated) Returns & Complaints Procedure Traceability & Recall © cosmetic-gmp.co.uk Process Issues & Improvement COSMETIC GMP
  • 15. 15 8. Quality Control Statistically Based Sampling Plans Risk Based Release Criteria © cosmetic-gmp.co.uk Procedures & Validated Methods Out of Spec & Improvement COSMETIC GMP
  • 16. 16 9. Subcontract Operations Part of YOUR Quality System © cosmetic-gmp.co.uk An extension of your own organisation COSMETIC GMP
  • 17. 17 10. Improvement Process Issues © cosmetic-gmp.co.uk COSMETIC GMP
  • 18. 18 Do we comply? Next Steps… • Review where your are working…do we comply to ISO 22716 • Report any issues so we can fix these and improve © cosmetic-gmp.co.uk COSMETIC GMP
  • 19. 19 Thank you for using our GMP Training Pack COSMETIC GMP call us: +44 (0) 800 7720398 email us: info@cosmetic-gmp.co.uk © cosmetic-gmp.co.uk COSMETIC GMP