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7in. Liner Cementation Job
ANZ-7, Durga-2
Godwin Chidiebere Nwafor
FS, WIT – PNI
SchlumbergerPrivate
2
Outline
 Background
 Design
 Execution
 Evaluation
 Conclusion
SchlumbergerPrivate
3
Background
Operator: SEEPCO
Well: Anieze 7
Country: Nigeria
Field: OML 143
Location: Durga – 2
SchlumbergerPrivate
4
General Overview
Job Execution
Job Evaluation
Job Design
SchlumbergerPrivate
5
Design Overview
Previous Casing- MD: 1982m, OD: 9 5/8in, Weight: 47lb/ft
Casing/Liner- MD: 2618m, OD: 7in, Weight: 29lb/ft
Total MD- 2620m
Hole Size- 8.805in
Landing Collar- 2584m
Annular Excess- 20%
Liner Hanger-1883m
Top of liner planned 99m above previous casing shoe.Top of liner planned 99m above previous casing shoe.
100m of cement is planned above Liner Hanger100m of cement is planned above Liner Hanger
SchlumbergerPrivate
6
Design Objectives
 Have good cement across liner lap and at Shoe.
 Achieve zonal isolation of the reservoirs
 Perform job with no downtime, spillage or incident
SchlumbergerPrivate
7
Slurry Design
 The slurry design will make use of D600G (GasblockTM
), this
additive permit a very good bonding between casing and
cement and cement and formation.
 The slurry will cover several permeable zones, therefore
Fluid Loss additives (D168) will be used.
 The slurry is to be mixed at 15.8 ppg, which will cover the
whole length of liner up to 100 ft above the liner hanger.
SchlumbergerPrivate
8
Slurry Design
Code Concentration Component
G Cement
Fresh Water 3.462 gal/sk Base Fluid
D153 0.300% BWOC Antisettling
D206 0.100 gal/sk Antifoam
D600G 1.200 gal/sk GASBLOK
D168 0.300 gal/sk Fluid Loss
D145A 0.130 gal/sk Dispersant
D081 0.006 gal/sk Retarder
Slurry Density 15.80 Ib/gal
Yield 1.17 ft
3
/sk
Mix Fluid 5.211 gal/sk
BHST 208 degF
BHCT 171 degF
ISOBLOK Tail Slurry; Volume = 97.6 bbl
SchlumbergerPrivate
9
Slurry Design
Laminar Spacer (MUDPUSH II); Volume = 50 bbl
Code Concentration Component
Fresh Water 0.742 bbl/bbl of spacer Base Fluid
D020 1.500 bbl/bbl of spacer Extender
D182 4.000 bbl/bbl of spacer Turbulent Spacer
D047 0.100 bbl/bbl of spacer Antifoam
D031 228.37 bbl/bbl of spacer Weighting Agent
F105 2.000 gal/bbl of spacer Multifunction solvent
U066 2.000 gal/bbl of spacer Mutual Solvent
Density 12.50 Ib/gal
Type MUDPUSH II
SchlumbergerPrivate
10
Key Service Quality Requirements (KSQR)
Key Service Quality Requirements
• Schlumberger and Client approved job program, which
includes:
(i) Job Design and Procedure
(ii) a CemCADE Program
• Perform thickening time and rheology tests, free fluid and
fluid loss tests
• Two independent persons to verify volumes and additives
calculations
SchlumbergerPrivate
11
Quality, Health, Safety & Environment
Quality, Health, Safety & Environment
• Crew is current on relevant QHSE standards as per SLB
QHSE S005
• Equipment is prepared & current on STEM as per WS QHSE
Std 3.
• Necessary equipment is available to perform the job as
designed and comply with relevant SLB QHSE and WS
QHSE standards, including WS QHSE Std 23.
• All other standards relating to the type of job to be performed
SchlumbergerPrivate
12
Job Execution
Slurry Volumes:
Vol 1 (100m above Liner Hanger) = 16.04 bbl
Vol 2 (TOL – Previous Casing) = 8.32 bbl
Vol 3 (OH + Excess) = 69.4 bbl
Vol 4 (Shoe Track) = 4.14 bbl
Total Slurry Volume = 97.90 bbl
Displacement: Maximum Over-displacement:
Vol 1 (Liner) = 85.3 bbl = ½ x 4.14 = 2.07 bbl= ½ x 4.14 = 2.07 bbl
Vol 2 (DP) = 98.36 bbl
Vol 3 (HWDP) = 5.68 bbl
Total Displacement = 189.34 bbl
SchlumbergerPrivate
13
Additive Calculations
MUDPUSH Additives
Code Concentration Volume
Fresh
Water
0.742 bbl/bbl of spacer 66.78 bbl
D020 1.500 Ib/bbl of spacer 135 Ib
D182 4.000 Ib/bbl of spacer 360 Ib
D047 0.100 gal/bbl of spacer 9 gal
D031 228.37 Ib/bbl of spacer 9.32Mton
F105 2.000 gal/bbl of spacer 180 gal
U066 2.000 gal/bbl of spacer 180 gal
Slurry Additives
Code Concentration Volume
Fresh
Water
3.462 gal/sk 39.57 bbl
D153 0.3000% BWOC 135.36 Ib
D206 0.100 gal/sk 48 gal
D600G 1.200 gal/sk 576 gal
D168 0.300 gal/sk 144 gal
D145A 0.130 gal/sk 62.4 gal
D081 0.006 gal/sk 2.88 gal
Based on 100 bbl of Slurry Based on 90 bbl of MUDPUSH II
Dead Volume = 40 bbl
SchlumbergerPrivate
14
Hazard Analysis and Risk Control (HARC)
SchlumbergerPrivate
15
Thickening Time
Flush Line: 5bbl/5bpm = 1min
Test Line @ 2500psi 5min
Pump MUDPUSH II: 40bbl/6bpm = 6.7 min
Pump ISOBLOK Slurry: 98bbl/6bpm = 16.3 min
Drop Wiper Dart: 10 min
Displacement (SOBM) 85bbl/6bpm = 14.2 min
Displacement (MUDPUSH II) 10bbl/6bpm = 1.7 min
Displacement (SOBM) 7.7bbl/2bpm = 3.85 min
Displacement (SOBM) 77.2bbl/6bpm = 12.9 min
Displacement (SOBM) 10 bbl/2bpm = 5 min
Total Time = 76.7 min
SchlumbergerPrivate
16
Thickening Time
Total Time = 76.7 min
Thickening Time (TT) = 76.7 + 120 = 196.7 min
= 76.7 x 1.5 = 115.05 min
Hence, TT = 196.7 min = 3 hr 17 mins3 hr 17 mins
SchlumbergerPrivate
17
Pre-Job Briefing Meeting
SchlumbergerPrivate
18
Contingency Plans
 Bumping of the top dart is not observed
Check displacement tank. If it corresponds to the theoretical
volume, a maximum of 50% of the shoe track volume may be
pumped again.
 Failure in the Float Equipment (Collar, Shoe or both of
them)
Pump again the backflow. Wait for few minutes. Check for
backflow. If it continues, the returned fluid must be pumped
again. Later on, proceed to POOH with the Drill Pipe
immediately at controlled speed.
SchlumbergerPrivate
19
Cementing Job Execution Procedure
1. Once casing is on bottom, circulate a minimum of one hole
volume to condition mud.
2. Stop circulation and set Liner Hanger
3. Re-establish circulation, staging up, and circulate unitl ready
to start the cement job
4. Hold Pre-Job Safety Meeting
5. Stop circulation
6. Pressure Test lines to 250 / 5500 psi with cement unit
7. Bleed-off pressure and line up valves to pump down hole
8. Break circulation with rig pump
9. Schlumberger to Pump 40 bbl MUDPUSH II Spacer @ 6bpm
SchlumbergerPrivate
20
Cementing Job Execution Procedure
10. Shut down and line up cement unit
11. Schlumberger to pump 98 bbl 15.8ppg Liner Slurry at 6 bpm
12. Drop Drillpipe Wiper Dart
13. Displace as follows:
a. Schlumberger to pump 85.0 bbl Mud at 6.0 bpm
b. Schlumberger to pump 10.0 bbl MUDPUSH II at 6.0 bpm
c. Schlumberger to pump 7.7 bbl Mud at 2.0bpm (note pressure
increase when liner wiper plug is released)
d. Schlumberger to pump 77.2bbl Mud @ 6bpm
e. Schlumberger to pump 10.0bbl Mud @ 2bpm to bump plug
SchlumbergerPrivate
21
Cementing Job Execution Procedure
 If liner wiper plug release is noted by a pressure increase,
zero the volume counter and displace the Liner volume.
 If the plug does not bump after pumping the calculated
displacement volume, do not over-displace more than 50%
of shoe track volume to avoid getting a wet shoe. Stop
pumping, bleed off the drill pipe pressure and confirm floats
are holding and WOC.
Co-Man: Ketah Shah/RajuCo-Man: Ketah Shah/Raju
Date: 25Date: 25thth
June 2012June 2012
SchlumbergerPrivate
22
Cementing Job Execution Report
SchlumbergerPrivate
23
Evaluation
 Evaluation from the Client: Excellent Job Done by
Schlumberger Cementing Crew at Durga-2 (Anieze-7)
SchlumbergerPrivate
24
Evaluation
06/28/2012 14:04:30
Cementing Job Report
Well A N IE ZE 7
Field O M L 1 43
Engineer Godwin N wafor
Country N I GE RI A
Client SE EP C O
SIR No.
Job Type P res s ure after 7 in L iner Job
Job Date 2 8 - June- 2 0 12
Time
06/ 28/ 20 12 12 :3 6:0 1
06/ 28/ 20 12 13 :3 8:2 9
hh:mm:ss
12:36:01
12:41:00
12:46:00
12:51:00
12:56:00
13:01:00
13:06:00
13:11:00
13:16:00
13:21:00
13:26:00
13:31:00
13:38:2913:38:29
Pressure
PSI
0.00 1000 2000 3000 4000 5000
Rate
B/M
0.00 2.0 4.0 6.0 8.0 10.0
Density
LB/G
5.0 10.0 15.0 20.0 25.0
Messages
Flushing of line (Vol = 3.3bbl)
Started Pressure Testing
Bleed-off; Return = 6.5bbl
Stopped Acquisition
SchlumbergerPrivate
25
Evaluation
SchlumbergerPrivate
26
Conclusions & Recommendations
 There were no operational problems with the cement job.
 In jobs like this, a liner, it is important to have a good control
with pumping pressures and displacement volumes, for this
reason is advisable to use a Schlumberger Pump Unit when
is possible.
 Always, the centralizers helps to achieve a good Stand Off,
this implicate to have a good mud removal, hence it is
strongly recommendable to follow the centralization program.
 It is very important to conditioning the well before the
cementing job. This procedure includes to circulate the well
at least one hole volume at high rates, this is more than 6
BPM.
SchlumbergerPrivate
27
Thanks!!!

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My FS2 DEE

  • 1. 7in. Liner Cementation Job ANZ-7, Durga-2 Godwin Chidiebere Nwafor FS, WIT – PNI
  • 2. SchlumbergerPrivate 2 Outline  Background  Design  Execution  Evaluation  Conclusion
  • 3. SchlumbergerPrivate 3 Background Operator: SEEPCO Well: Anieze 7 Country: Nigeria Field: OML 143 Location: Durga – 2
  • 5. SchlumbergerPrivate 5 Design Overview Previous Casing- MD: 1982m, OD: 9 5/8in, Weight: 47lb/ft Casing/Liner- MD: 2618m, OD: 7in, Weight: 29lb/ft Total MD- 2620m Hole Size- 8.805in Landing Collar- 2584m Annular Excess- 20% Liner Hanger-1883m Top of liner planned 99m above previous casing shoe.Top of liner planned 99m above previous casing shoe. 100m of cement is planned above Liner Hanger100m of cement is planned above Liner Hanger
  • 6. SchlumbergerPrivate 6 Design Objectives  Have good cement across liner lap and at Shoe.  Achieve zonal isolation of the reservoirs  Perform job with no downtime, spillage or incident
  • 7. SchlumbergerPrivate 7 Slurry Design  The slurry design will make use of D600G (GasblockTM ), this additive permit a very good bonding between casing and cement and cement and formation.  The slurry will cover several permeable zones, therefore Fluid Loss additives (D168) will be used.  The slurry is to be mixed at 15.8 ppg, which will cover the whole length of liner up to 100 ft above the liner hanger.
  • 8. SchlumbergerPrivate 8 Slurry Design Code Concentration Component G Cement Fresh Water 3.462 gal/sk Base Fluid D153 0.300% BWOC Antisettling D206 0.100 gal/sk Antifoam D600G 1.200 gal/sk GASBLOK D168 0.300 gal/sk Fluid Loss D145A 0.130 gal/sk Dispersant D081 0.006 gal/sk Retarder Slurry Density 15.80 Ib/gal Yield 1.17 ft 3 /sk Mix Fluid 5.211 gal/sk BHST 208 degF BHCT 171 degF ISOBLOK Tail Slurry; Volume = 97.6 bbl
  • 9. SchlumbergerPrivate 9 Slurry Design Laminar Spacer (MUDPUSH II); Volume = 50 bbl Code Concentration Component Fresh Water 0.742 bbl/bbl of spacer Base Fluid D020 1.500 bbl/bbl of spacer Extender D182 4.000 bbl/bbl of spacer Turbulent Spacer D047 0.100 bbl/bbl of spacer Antifoam D031 228.37 bbl/bbl of spacer Weighting Agent F105 2.000 gal/bbl of spacer Multifunction solvent U066 2.000 gal/bbl of spacer Mutual Solvent Density 12.50 Ib/gal Type MUDPUSH II
  • 10. SchlumbergerPrivate 10 Key Service Quality Requirements (KSQR) Key Service Quality Requirements • Schlumberger and Client approved job program, which includes: (i) Job Design and Procedure (ii) a CemCADE Program • Perform thickening time and rheology tests, free fluid and fluid loss tests • Two independent persons to verify volumes and additives calculations
  • 11. SchlumbergerPrivate 11 Quality, Health, Safety & Environment Quality, Health, Safety & Environment • Crew is current on relevant QHSE standards as per SLB QHSE S005 • Equipment is prepared & current on STEM as per WS QHSE Std 3. • Necessary equipment is available to perform the job as designed and comply with relevant SLB QHSE and WS QHSE standards, including WS QHSE Std 23. • All other standards relating to the type of job to be performed
  • 12. SchlumbergerPrivate 12 Job Execution Slurry Volumes: Vol 1 (100m above Liner Hanger) = 16.04 bbl Vol 2 (TOL – Previous Casing) = 8.32 bbl Vol 3 (OH + Excess) = 69.4 bbl Vol 4 (Shoe Track) = 4.14 bbl Total Slurry Volume = 97.90 bbl Displacement: Maximum Over-displacement: Vol 1 (Liner) = 85.3 bbl = ½ x 4.14 = 2.07 bbl= ½ x 4.14 = 2.07 bbl Vol 2 (DP) = 98.36 bbl Vol 3 (HWDP) = 5.68 bbl Total Displacement = 189.34 bbl
  • 13. SchlumbergerPrivate 13 Additive Calculations MUDPUSH Additives Code Concentration Volume Fresh Water 0.742 bbl/bbl of spacer 66.78 bbl D020 1.500 Ib/bbl of spacer 135 Ib D182 4.000 Ib/bbl of spacer 360 Ib D047 0.100 gal/bbl of spacer 9 gal D031 228.37 Ib/bbl of spacer 9.32Mton F105 2.000 gal/bbl of spacer 180 gal U066 2.000 gal/bbl of spacer 180 gal Slurry Additives Code Concentration Volume Fresh Water 3.462 gal/sk 39.57 bbl D153 0.3000% BWOC 135.36 Ib D206 0.100 gal/sk 48 gal D600G 1.200 gal/sk 576 gal D168 0.300 gal/sk 144 gal D145A 0.130 gal/sk 62.4 gal D081 0.006 gal/sk 2.88 gal Based on 100 bbl of Slurry Based on 90 bbl of MUDPUSH II Dead Volume = 40 bbl
  • 15. SchlumbergerPrivate 15 Thickening Time Flush Line: 5bbl/5bpm = 1min Test Line @ 2500psi 5min Pump MUDPUSH II: 40bbl/6bpm = 6.7 min Pump ISOBLOK Slurry: 98bbl/6bpm = 16.3 min Drop Wiper Dart: 10 min Displacement (SOBM) 85bbl/6bpm = 14.2 min Displacement (MUDPUSH II) 10bbl/6bpm = 1.7 min Displacement (SOBM) 7.7bbl/2bpm = 3.85 min Displacement (SOBM) 77.2bbl/6bpm = 12.9 min Displacement (SOBM) 10 bbl/2bpm = 5 min Total Time = 76.7 min
  • 16. SchlumbergerPrivate 16 Thickening Time Total Time = 76.7 min Thickening Time (TT) = 76.7 + 120 = 196.7 min = 76.7 x 1.5 = 115.05 min Hence, TT = 196.7 min = 3 hr 17 mins3 hr 17 mins
  • 18. SchlumbergerPrivate 18 Contingency Plans  Bumping of the top dart is not observed Check displacement tank. If it corresponds to the theoretical volume, a maximum of 50% of the shoe track volume may be pumped again.  Failure in the Float Equipment (Collar, Shoe or both of them) Pump again the backflow. Wait for few minutes. Check for backflow. If it continues, the returned fluid must be pumped again. Later on, proceed to POOH with the Drill Pipe immediately at controlled speed.
  • 19. SchlumbergerPrivate 19 Cementing Job Execution Procedure 1. Once casing is on bottom, circulate a minimum of one hole volume to condition mud. 2. Stop circulation and set Liner Hanger 3. Re-establish circulation, staging up, and circulate unitl ready to start the cement job 4. Hold Pre-Job Safety Meeting 5. Stop circulation 6. Pressure Test lines to 250 / 5500 psi with cement unit 7. Bleed-off pressure and line up valves to pump down hole 8. Break circulation with rig pump 9. Schlumberger to Pump 40 bbl MUDPUSH II Spacer @ 6bpm
  • 20. SchlumbergerPrivate 20 Cementing Job Execution Procedure 10. Shut down and line up cement unit 11. Schlumberger to pump 98 bbl 15.8ppg Liner Slurry at 6 bpm 12. Drop Drillpipe Wiper Dart 13. Displace as follows: a. Schlumberger to pump 85.0 bbl Mud at 6.0 bpm b. Schlumberger to pump 10.0 bbl MUDPUSH II at 6.0 bpm c. Schlumberger to pump 7.7 bbl Mud at 2.0bpm (note pressure increase when liner wiper plug is released) d. Schlumberger to pump 77.2bbl Mud @ 6bpm e. Schlumberger to pump 10.0bbl Mud @ 2bpm to bump plug
  • 21. SchlumbergerPrivate 21 Cementing Job Execution Procedure  If liner wiper plug release is noted by a pressure increase, zero the volume counter and displace the Liner volume.  If the plug does not bump after pumping the calculated displacement volume, do not over-displace more than 50% of shoe track volume to avoid getting a wet shoe. Stop pumping, bleed off the drill pipe pressure and confirm floats are holding and WOC. Co-Man: Ketah Shah/RajuCo-Man: Ketah Shah/Raju Date: 25Date: 25thth June 2012June 2012
  • 23. SchlumbergerPrivate 23 Evaluation  Evaluation from the Client: Excellent Job Done by Schlumberger Cementing Crew at Durga-2 (Anieze-7)
  • 24. SchlumbergerPrivate 24 Evaluation 06/28/2012 14:04:30 Cementing Job Report Well A N IE ZE 7 Field O M L 1 43 Engineer Godwin N wafor Country N I GE RI A Client SE EP C O SIR No. Job Type P res s ure after 7 in L iner Job Job Date 2 8 - June- 2 0 12 Time 06/ 28/ 20 12 12 :3 6:0 1 06/ 28/ 20 12 13 :3 8:2 9 hh:mm:ss 12:36:01 12:41:00 12:46:00 12:51:00 12:56:00 13:01:00 13:06:00 13:11:00 13:16:00 13:21:00 13:26:00 13:31:00 13:38:2913:38:29 Pressure PSI 0.00 1000 2000 3000 4000 5000 Rate B/M 0.00 2.0 4.0 6.0 8.0 10.0 Density LB/G 5.0 10.0 15.0 20.0 25.0 Messages Flushing of line (Vol = 3.3bbl) Started Pressure Testing Bleed-off; Return = 6.5bbl Stopped Acquisition
  • 26. SchlumbergerPrivate 26 Conclusions & Recommendations  There were no operational problems with the cement job.  In jobs like this, a liner, it is important to have a good control with pumping pressures and displacement volumes, for this reason is advisable to use a Schlumberger Pump Unit when is possible.  Always, the centralizers helps to achieve a good Stand Off, this implicate to have a good mud removal, hence it is strongly recommendable to follow the centralization program.  It is very important to conditioning the well before the cementing job. This procedure includes to circulate the well at least one hole volume at high rates, this is more than 6 BPM.