Construction Accidents
Managing Risks
Johann F. Szautner, P.E., P.L.S.
Cowan Associates, Inc.
Introduction
 Construction accounted for 7% of US workforce, but claimed 21% of all
occupational fatalities and 10% of all disabling occupational injuries
(DOL 2005)
 Nearly 200,000 serious injuries and 1,200 deaths each year
 Construction has the most fatalities of any industry sector. This dictates
the need to understand the various construction trade activities and
options to eliminate systemic accident risks
 By analyzing actual accident events, root causes can be isolated and
risk management efforts could be directed at these root causes and not
at symptoms, leading to more effective accident risk management
Root Causes of Construction Accidents
 Inadequate construction planning
 Lack of proper training
 Deficient enforcement of training
 Unsafe equipment
 Unsafe methods or sequencing
 Unsafe site conditions
 Not using safety equipment that
was provided
OSHA - The Safety Gatekeeper
Congress passed the William-Steiger Occupational
Safety & Health Act of 1970, Title 29 USC 451.
Construction Safety & Health Regulations,
CFR Title 29, part 1926 applies to the construction
site work activities and part 1910,
General industry Standard to actual facilities and
their operations.
Duty to provide a Safe Work Place
An accident-prevention program for each project is
essential to attain an accident free jobsite.
Although most contractors have effective safety
programs many sub contractors do not!
1. Often they do not require their employees to follow
safety rules;
2. Do not provide personal protective equipment;
3. Permit the use of unsafe equipment.
Duty to implement an effective
Safety & Health Plan
Contractor’s program can only
be successful if it fulfills these
conditions:
1) Commitment by top management;
2) Established safety policy by top
management;
3) Constantly seeks a safe & healthy
environment;
4) Competent supervision;
5) Provides delegation of adequate
authority;
6) Provides scheduled safety training &
education;
7) Conducts accident prevention
inspections;
8) Investigates accidents to find cause &
not to assign blame;
9) Provides a measurement of the
effectiveness of the accident
prevention program;
10) Maintains documentation of all
accidents;
Duty to provide a “Competent Person”
OSHA established in 1989 the category of
“Competent Person” and it’s definition in subpart P
of 29 CFR 1926.
A Competent person is one who is capable of
identifying existing and predictable hazards in the
surroundings, or working conditions which are
unsanitary, hazardous or dangerous to employees,
and one who is authorized to take prompt
corrective measures to eliminate them.
This person must be an employee of the contractor
and be trained in geotechnical engineering.
Duty to foster a Safety Culture
 Develop the knowledge base and skills for
construction management and workers to
recognize hazards and to uncover “hidden
hazards”.
 Develop the knowledge base and skills for
architects and engineers to incorporate design
features to eliminate or reduce the risk of an
injury due to a hazard
Risk Management = Hazard Management
 Hazard is the potential to do harm or damage
when combined with a trigger mechanism
 Risk is the probability of a hazard-related
incident occurring, measured by the severity of
harm or damage
 Risk Categorization is done with the help of
professional expertise, cost-benefit analysis and
consideration of public perception. We
determine risks to be acceptable or
unacceptable
Safety = A Myth?
 Safety is not absolute
 Safety is the summation of acceptable
risks, there is no absolute safety
Hazard Identification
 Mechanical Energy
 Electrical Energy
 Chemical Energy
 Kinetic Energy
 Potential Energy
 Thermal Energy
 Acoustic Energy
 Radiant Energy
 Environmental Hazards
 Biological Hazards
Design for Safety = Employ Risk
Hierarchy
 Identify Hazards
 Assess Risks
 Design Features to eliminate
or reduce Risks
 Consider Construction
 Consider Operation &
Maintenance
 Consider Decommissioning
1. Eliminate the Risk
2. Provide Guarding
3. Provide Warning
4. Provide Training
5. Provide Personal
Protective Equipment
Ability to manage Risk in Construction
Risk ManagementConceptual
Design
Plans&
Specifications
Procurement
&Value
Engineering
Construction
Planning&
Scheduling
Start-up
Construction Project Phase
Ability
Most frequently cited OSHA Violations
1) Scaffolds & Aerial Lifts - L
2) Fall Protection-subpart - M
3) Cranes & Hoists - N
4) Excavations - P
5) Ladders & Stairways - X
6) Masonry & Concrete
Construction - Q
7) Demolition - T
Scaffolds and Arial Lifts
Scaffold Capacity: 4 times the maximum intended load
Hoist Capacity: 4 times the tipping moment from
operating load
Fall Protection – same level
Falling from Elevation
Falling
Objects
Cranes & Hoists Provide competent person, licensed or
certified crane operator
Post load rating and operating speed
Perform inspection prior, during and after
operations
Structure
Excavation
 Employ competent person
 Notify utilities
 Guard and warn
 Protect employees
 Slope & Bench excavation
 Shore or Shield excavation
Trench Excavation
Ladders
Inspect ladder prior to use & check rating
Place ladder at a slope ration of 4:1
Secure Base & Top
Stand on rung and hold on to rung in front
Do not climb on top three rungs
Restrict side movement to keep belt buckle
within rails
Stairways
 Provide adequate landings
 Provide consistent step
dimensions
 Provide slip resistant surface
 Provide railings
 Avoid visual camouflage
 Provide adequate lighting
Masonry & Concrete Construction
Demolition
Premises & Public Right 0f Way
Liability Exposure
 Premises Liability exposure towards
invitees, while contractor is in
control of the property. Same as the
possessor of land.
 As a condition of approval for
construction in a public right-of-way,
the governmental agency in control
of the public right of way, typically
codifies that construction shall not
interfere or conflict with the public
use and/or purpose of the right-of-
way. This mandate is typically
enforced in a permitting process in
which the contractor is required to
hold the governmental entity
harmless and provide adequate
insurance for any potential liability
arising out of the construction
activities.
Liability Exposure
Darwinian Award Candidates
Analyze Cause & Effect = Root Cause
Risk Management is a Team Concept
For Constructors
 Identify Root Cause of
Construction Accident
 Implement Accident
Prevention Training
 Improve Worker Attitude
 Improve Management
Procedures
For Designers
 Design for Construction
Safety Expectations
 Design for future
Maintenance
 Design for operational
Perspective & Changes
 Design for
Decommissioning
= TEAM+
Thank you for Listening
Questions?
Questions?
Questions?
Questions?
Questions?
Johann F. Szautner
Cowan Associates
www.cowanassociates.com
215 536 7075
jfs@cowanassociates.com

Construction Accident Risk Management

  • 1.
    Construction Accidents Managing Risks JohannF. Szautner, P.E., P.L.S. Cowan Associates, Inc.
  • 2.
    Introduction  Construction accountedfor 7% of US workforce, but claimed 21% of all occupational fatalities and 10% of all disabling occupational injuries (DOL 2005)  Nearly 200,000 serious injuries and 1,200 deaths each year  Construction has the most fatalities of any industry sector. This dictates the need to understand the various construction trade activities and options to eliminate systemic accident risks  By analyzing actual accident events, root causes can be isolated and risk management efforts could be directed at these root causes and not at symptoms, leading to more effective accident risk management
  • 3.
    Root Causes ofConstruction Accidents  Inadequate construction planning  Lack of proper training  Deficient enforcement of training  Unsafe equipment  Unsafe methods or sequencing  Unsafe site conditions  Not using safety equipment that was provided
  • 4.
    OSHA - TheSafety Gatekeeper Congress passed the William-Steiger Occupational Safety & Health Act of 1970, Title 29 USC 451. Construction Safety & Health Regulations, CFR Title 29, part 1926 applies to the construction site work activities and part 1910, General industry Standard to actual facilities and their operations.
  • 5.
    Duty to providea Safe Work Place An accident-prevention program for each project is essential to attain an accident free jobsite. Although most contractors have effective safety programs many sub contractors do not! 1. Often they do not require their employees to follow safety rules; 2. Do not provide personal protective equipment; 3. Permit the use of unsafe equipment.
  • 6.
    Duty to implementan effective Safety & Health Plan Contractor’s program can only be successful if it fulfills these conditions: 1) Commitment by top management; 2) Established safety policy by top management; 3) Constantly seeks a safe & healthy environment; 4) Competent supervision; 5) Provides delegation of adequate authority; 6) Provides scheduled safety training & education; 7) Conducts accident prevention inspections; 8) Investigates accidents to find cause & not to assign blame; 9) Provides a measurement of the effectiveness of the accident prevention program; 10) Maintains documentation of all accidents;
  • 7.
    Duty to providea “Competent Person” OSHA established in 1989 the category of “Competent Person” and it’s definition in subpart P of 29 CFR 1926. A Competent person is one who is capable of identifying existing and predictable hazards in the surroundings, or working conditions which are unsanitary, hazardous or dangerous to employees, and one who is authorized to take prompt corrective measures to eliminate them. This person must be an employee of the contractor and be trained in geotechnical engineering.
  • 8.
    Duty to fostera Safety Culture  Develop the knowledge base and skills for construction management and workers to recognize hazards and to uncover “hidden hazards”.  Develop the knowledge base and skills for architects and engineers to incorporate design features to eliminate or reduce the risk of an injury due to a hazard
  • 9.
    Risk Management =Hazard Management  Hazard is the potential to do harm or damage when combined with a trigger mechanism  Risk is the probability of a hazard-related incident occurring, measured by the severity of harm or damage  Risk Categorization is done with the help of professional expertise, cost-benefit analysis and consideration of public perception. We determine risks to be acceptable or unacceptable
  • 10.
    Safety = AMyth?  Safety is not absolute  Safety is the summation of acceptable risks, there is no absolute safety
  • 11.
    Hazard Identification  MechanicalEnergy  Electrical Energy  Chemical Energy  Kinetic Energy  Potential Energy  Thermal Energy  Acoustic Energy  Radiant Energy  Environmental Hazards  Biological Hazards
  • 12.
    Design for Safety= Employ Risk Hierarchy  Identify Hazards  Assess Risks  Design Features to eliminate or reduce Risks  Consider Construction  Consider Operation & Maintenance  Consider Decommissioning 1. Eliminate the Risk 2. Provide Guarding 3. Provide Warning 4. Provide Training 5. Provide Personal Protective Equipment
  • 13.
    Ability to manageRisk in Construction Risk ManagementConceptual Design Plans& Specifications Procurement &Value Engineering Construction Planning& Scheduling Start-up Construction Project Phase Ability
  • 14.
    Most frequently citedOSHA Violations 1) Scaffolds & Aerial Lifts - L 2) Fall Protection-subpart - M 3) Cranes & Hoists - N 4) Excavations - P 5) Ladders & Stairways - X 6) Masonry & Concrete Construction - Q 7) Demolition - T
  • 15.
    Scaffolds and ArialLifts Scaffold Capacity: 4 times the maximum intended load Hoist Capacity: 4 times the tipping moment from operating load
  • 16.
  • 17.
  • 18.
  • 19.
    Cranes & HoistsProvide competent person, licensed or certified crane operator Post load rating and operating speed Perform inspection prior, during and after operations
  • 20.
    Structure Excavation  Employ competentperson  Notify utilities  Guard and warn  Protect employees  Slope & Bench excavation  Shore or Shield excavation
  • 21.
  • 22.
    Ladders Inspect ladder priorto use & check rating Place ladder at a slope ration of 4:1 Secure Base & Top Stand on rung and hold on to rung in front Do not climb on top three rungs Restrict side movement to keep belt buckle within rails
  • 23.
    Stairways  Provide adequatelandings  Provide consistent step dimensions  Provide slip resistant surface  Provide railings  Avoid visual camouflage  Provide adequate lighting
  • 24.
    Masonry & ConcreteConstruction
  • 25.
  • 26.
    Premises & PublicRight 0f Way Liability Exposure  Premises Liability exposure towards invitees, while contractor is in control of the property. Same as the possessor of land.  As a condition of approval for construction in a public right-of-way, the governmental agency in control of the public right of way, typically codifies that construction shall not interfere or conflict with the public use and/or purpose of the right-of- way. This mandate is typically enforced in a permitting process in which the contractor is required to hold the governmental entity harmless and provide adequate insurance for any potential liability arising out of the construction activities.
  • 27.
  • 28.
  • 29.
    Analyze Cause &Effect = Root Cause
  • 30.
    Risk Management isa Team Concept For Constructors  Identify Root Cause of Construction Accident  Implement Accident Prevention Training  Improve Worker Attitude  Improve Management Procedures For Designers  Design for Construction Safety Expectations  Design for future Maintenance  Design for operational Perspective & Changes  Design for Decommissioning = TEAM+
  • 31.
    Thank you forListening Questions? Questions? Questions? Questions? Questions? Johann F. Szautner Cowan Associates www.cowanassociates.com 215 536 7075 jfs@cowanassociates.com