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Chocolate
Submitted to:Mam Aneela Hameed
Submitted by:Ayesha khan
2
Confectionary
• Confectionery is related to the food items
that are rich in sugar .
• Confectionery refers to the art of creating
sugar based dessert
3
Confectionary products
• Candies
• Bubble gum
• Jellies
• Loly pops
• Wafers
• chocolates
4
Chocolate
Semisolid suspensions of fine solid particles
from sugar and cocoa (and milk,depending on
type), making about 70% in total, in a
continuous fat phase
5
History of chocolate
• First people who made chocolate were the
Mayas
• They drank chocolate as a bitter and spicy
beverage called “xocoatl” (“bitter water”)
• It was a drink for wealthy and
important people
6
Chocolates
7
Types of chocolate
 Dark bitter sweet chocolate
 Semi sweet chocolate
 Baking chocolate
 Sweet chocolate
 Milk chocolate
 White chocolate
8
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10
Cocoa Beans - The Raw Material
11
Harvesting Cocoa & Cocoa
processing
• Step #1: Plucking and opening the
Pods
• Cocoa beans grow in pods that sprout off of the trunk
and branches of cocoa trees.
• After the cocoa pods are collected into baskets, they are
split open and the cocoa beans are removed
12
Step #2: Fermenting the
cocoa seeds
• They are placed in large, shallow,
heated trays or covered with large
banana leaves.
• If the climate is right, they may be
simply heat by sun.
• During fermentation is when beans
turn brown. This process may take five
or eight days.
13
Step #3: Drying the cocoa
seeds
• Simply spread the fermented seeds
on trays and leave them in the sun
to dry.
• The drying process usually takes
about a week and results in seeds
that are about half of their original
weight.
14
Flow Diagram of
Chocolate Production
Step 1: cocoa
beans
15
Cocoa Beans - Roasting
16
Flow Diagram of
Chocolate Production
Step 1: Cocoa beans
Step 2: Shell and
nibs
17
Nibs, Shell and Liquor
18
Flow Diagram of
Chocolate Production
Step 1: cocoa beans
Step 2: shell and nibs
Step 3: cocoa powder
19
Cocoa powder
20
Flow Diagram of
Chocolate Production
Step 1: cocoa beans
Step 2: shell and
nibs
Step 3: cocoa
powder
Step 4: plain
chocolate
21
Manufacturing of Chocolate
Dark, milk, and white chocolate
involve following basic
operations:
ingredient
mixing
refining
conchingstandardization
of viscosity
tempering
22
Ingredient Mixing:
Basic ingredients
including chocolate liquor,
sugar, cocoa butter,
emulsifiers
milk products (for milk
chocolate),
and flavors are blended
together.
The result is a paste with a
rough texture and plastic
consistency.
23
Refining
 Increase surface area,by reducing
partical size ,resulting in smooth
texture
 Steel rollers reduce size particles
24
Conching
After refining, the mass is
transferred to large shear
mixer called conches.
This is the last
manufacturing process
where texture and flavor
are affected.
Time, temperature,
moisture control the
process
25
Tempering
It is the controlled
cooling of melted
chocolate
with agitation that will
promote the formation
of small stable fat
crystals throughout
the chocolate
26
Moulding
Tempered chocolate mixed with inclusions such as
nuts, crisp rice, etc.
Deposited into metal or the more popular
polycarbonate moulds
For solid moulding, a chocolate with a low plastic
viscosity(PV) is desired for the proper release of
entrapped air 27
Storage
 Stored at 65 to 68 F
 Less than 50 percent relative humidity
 Stored away from light.
 Properly stored, solid chocolate should have a
shelf life of one year or more
28
Chocolate Blooms Problems
Sugar
Bloom
• Occurs when the surface of the chocolate
is exposed to moisture or high humidity
Fat Bloom
• The visible accumulation of large cocoa
butter crystals on the chocolate surface
• Give it a greasy surface texture that melts
readily when touched.
29
Potential Health Benefits
 Good for the heart.
Helps improve circulation
Helps cut down blood pressure
 Chocolate contains flavanols.
Helps in preventing the oxidations of “bad” cholesterol, which
improve blood vessel elasticity
30
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Any Questions?
32

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Chocolate Production Process in 15 Steps

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  • 2. Chocolate Submitted to:Mam Aneela Hameed Submitted by:Ayesha khan 2
  • 3. Confectionary • Confectionery is related to the food items that are rich in sugar . • Confectionery refers to the art of creating sugar based dessert 3
  • 4. Confectionary products • Candies • Bubble gum • Jellies • Loly pops • Wafers • chocolates 4
  • 5. Chocolate Semisolid suspensions of fine solid particles from sugar and cocoa (and milk,depending on type), making about 70% in total, in a continuous fat phase 5
  • 6. History of chocolate • First people who made chocolate were the Mayas • They drank chocolate as a bitter and spicy beverage called “xocoatl” (“bitter water”) • It was a drink for wealthy and important people 6
  • 8. Types of chocolate  Dark bitter sweet chocolate  Semi sweet chocolate  Baking chocolate  Sweet chocolate  Milk chocolate  White chocolate 8
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  • 11. Cocoa Beans - The Raw Material 11
  • 12. Harvesting Cocoa & Cocoa processing • Step #1: Plucking and opening the Pods • Cocoa beans grow in pods that sprout off of the trunk and branches of cocoa trees. • After the cocoa pods are collected into baskets, they are split open and the cocoa beans are removed 12
  • 13. Step #2: Fermenting the cocoa seeds • They are placed in large, shallow, heated trays or covered with large banana leaves. • If the climate is right, they may be simply heat by sun. • During fermentation is when beans turn brown. This process may take five or eight days. 13
  • 14. Step #3: Drying the cocoa seeds • Simply spread the fermented seeds on trays and leave them in the sun to dry. • The drying process usually takes about a week and results in seeds that are about half of their original weight. 14
  • 15. Flow Diagram of Chocolate Production Step 1: cocoa beans 15
  • 16. Cocoa Beans - Roasting 16
  • 17. Flow Diagram of Chocolate Production Step 1: Cocoa beans Step 2: Shell and nibs 17
  • 18. Nibs, Shell and Liquor 18
  • 19. Flow Diagram of Chocolate Production Step 1: cocoa beans Step 2: shell and nibs Step 3: cocoa powder 19
  • 21. Flow Diagram of Chocolate Production Step 1: cocoa beans Step 2: shell and nibs Step 3: cocoa powder Step 4: plain chocolate 21
  • 22. Manufacturing of Chocolate Dark, milk, and white chocolate involve following basic operations: ingredient mixing refining conchingstandardization of viscosity tempering 22
  • 23. Ingredient Mixing: Basic ingredients including chocolate liquor, sugar, cocoa butter, emulsifiers milk products (for milk chocolate), and flavors are blended together. The result is a paste with a rough texture and plastic consistency. 23
  • 24. Refining  Increase surface area,by reducing partical size ,resulting in smooth texture  Steel rollers reduce size particles 24
  • 25. Conching After refining, the mass is transferred to large shear mixer called conches. This is the last manufacturing process where texture and flavor are affected. Time, temperature, moisture control the process 25
  • 26. Tempering It is the controlled cooling of melted chocolate with agitation that will promote the formation of small stable fat crystals throughout the chocolate 26
  • 27. Moulding Tempered chocolate mixed with inclusions such as nuts, crisp rice, etc. Deposited into metal or the more popular polycarbonate moulds For solid moulding, a chocolate with a low plastic viscosity(PV) is desired for the proper release of entrapped air 27
  • 28. Storage  Stored at 65 to 68 F  Less than 50 percent relative humidity  Stored away from light.  Properly stored, solid chocolate should have a shelf life of one year or more 28
  • 29. Chocolate Blooms Problems Sugar Bloom • Occurs when the surface of the chocolate is exposed to moisture or high humidity Fat Bloom • The visible accumulation of large cocoa butter crystals on the chocolate surface • Give it a greasy surface texture that melts readily when touched. 29
  • 30. Potential Health Benefits  Good for the heart. Helps improve circulation Helps cut down blood pressure  Chocolate contains flavanols. Helps in preventing the oxidations of “bad” cholesterol, which improve blood vessel elasticity 30
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