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CONTENTS
 History of Chocolate        Cost Sheet
 Process of Making           Analysis
  Chocolate

                              Conclusion
 Ingredients of Chocolate

                              Biblography
 Company Profile
History of chocolate

• The earliest record of chocolate was over fifteen
  hundred years ago in the central America rain
  forests, where the tropical mix of high rain fall
  combined with high year round temperatures and
  humidity provide the ideal climate for cultivation of the
  plant from which chocolate is derived, the cacao tree.
• “ Chocolate is made from the cocoa bean, found in
  pods growing from the trunk and lower branches of the
  cacao tree, Latin name “ theobroma cacao” meaning “
  food of the gods”
Process
Roasting - After being cleaned, the cacao beans pass to
the first critical step in flavor development at the factory:
roasting. There are two main approaches to roasting: roast
the beans for a short time at high heat, which produces a
strong chocolate flavor but eliminates any subtle, floral notes
and risks the development of charred flavors from over-
roasting, or roast the beans for a long time at low heat, which
allows the more delicate flavors to come through but
sacrifices the big, chocolate flavor.
• Winnowing - Getting Rid of the
Shells.After roasting, the beans are put
through a winnowing machine which
removes the outer husks or shells,
leaving behind the roasted beans,
now called nibs.

• Milling - Making Cocoa Liquor
The nibs are then ground into a
thick liquid called chocolate liquor,
which essentially is cocoa solids
suspended in cocoa butter. Despite
its name, chocolate liquor contains
no alcohol.
• Pressing - Cocoa Powder and Cocoa Butter is
  required. The processing now goes in a couple of
  different directions. Some batches of chocolate
  liquor are pressed to extract the cocoa
  butter, which leaves a solid mass behind that is
  pulverized into cocoa powder. The remaining
  cocoa butter is reserved to help in chocolate-
  making. Other batches of chocolate liquor are
  used directly to make chocolate.
• The Beginnings of Chocolate -To make dark
  chocolate, chocolate liquor, sugar and other minor
  ingredients such as vanilla are mixed together and
  kneaded until well blended. To make milk
  chocolate, milk and sugar are mixed together and
  then blended with chocolate liquor. This sweet
  combination of ingredients is stirred until the flavors
  are thoroughly combined.
• Refining — Smoothing It All Out -After being
  mixed, both dark and milk chocolates go through the
  same process. The mixture travels through a series of
  heavy rollers which press the ingredients until the
  mixture is refined to a dry flake. Additional cocoa
  butter and a small amount of emulsifying agent are
  added to the flake and then mixed to make a smooth
  paste ready for “conching.”
• Conching — Kneading for Exquisite Flavor
 Conching further develops flavor by putting
 chocolate through a kneading process. The
 conches, as the machines are known, have heavy
 rollers that plow back and forth through the
 chocolate mass anywhere from a few hours to up to
 seven days.
• Tempering — Temperature Magic For A Perfect Product -
  The mixture is then tempered, or passed through a
  heating, cooling and reheating process. Tempering allows
  you to solidify chocolate in a way that keeps it
  glossy, causes it to break with a distinctive snap and allows
  it to melt smoothly in your mouth.




• Moulding — We're Getting Closer The mixture is then
  poured into moulds and cooled in a cooling chamber.
• Finally — Something We Can Eat!
  Once cooled, the chocolate is demoulded,
  packaged for distribution and is ready for
  savoring.
Ingredients of chocolate

• Pure chocolate comes from       • Exotic ingredients of chocolate
  Cocoa beans. A typical            GOOBERS CHOCOLATES:
  chocolate bar will also have:   • Sugar
                                  • Cocoa Butter
• Sugar,
                                  • Cocoa Solids
• Milk (if it's milk              • Peanuts
  chocolate, not if it's dark),   • Milk Solids
• Cocoa Butter,                   • Chocolate coated Raisins
• Lecithin,                       • Almonds
• Flavorings (like vanilla),      • Vanilin
                                  • Honey
• Sometimes, Vegetable Oil
                                  • Boston Baked Bean
Company profile
 The name of the company is Blumenthal Chocolate
 Company which introduced GOOBERS in 1985 in India.
 Initially, The Company was dealing in 2-3 types of spices and
 dry fruits only. But later on it came up with an idea of
 chocolate coated peanuts with milk chocolate.
• In the year 1992, the CEO of Blumenthal Chocolate
  Company thought about increasing the profit of the
  company with some bigger margins and making the
  company bigger then ever. In the Year 1993 company
  had introduced the full variety of chocolate like dark
  chocolate, chocolate enriched with dry fruits etc., and
  also he started exporting them to neighboring
  countries. At that time Blumenthal Chocolate Company
  was the only company who was there in Indian Market
  with full varieties of dark chocolate, chocolate with dry
  fruits, wafer chocolate, bar chocolate etc.
• In the year 1995, This Company got listed in NSE. Now,
  in the year 2009, after reading the Indian booming food
  industry, The Company has decided to launch a new
  Chocolate (only in Indian market) by the name of
  “GOOBERS”.
COST SHEET
Particulars                         Cost per unit      Total cost
Raw material
Sugar = 3,00,000
Cocoa Butter= 3,00,000
Cocoa Solids = 3,20,000
Peanuts = 2,00,000
Milk Solids = 2,00,000
Chocolate Coated Rasins= 4,00,000
Almonds= 3,00,000                               5.16                23,20,000
Vanilin= 1,00,000
Honey= 50,000
Boston Baked Bean= 1,50,000




Direct Labour= 7,00,000                         1.56                7,00,000



Carriage on Material= 2,42,500                  0.53                2,42,500




Prime Cost:-                                    7.25                32,62,500
Factory expenses:-
Fixed –
Depreciation on Plant and
Machinery= 2,57,500
Rent= 1,50,000
Power and Consumable
Stores= 1,50,000
Factory Insurance= 1,50,000   2.35
Supervisors Salary= 50,000
Variable –
Electricity Charges= 50,000

Power and Consumable
Stores= 1,00,000
Running Expenses of
Machine= 1,50,000




                              9.60   43,20,000
Factory Cost:-
Office and Administration
Expenses
Office staff salary= 10,00,000
Rent= 80,000
Computer= 1,20,000
Furniture= 3,00,000
Telephone= 10,000
Carriage outward= 20,000
Depreciation on furniture=
50,000
Salaries to administrative
staff= 3,70,000
Rent, rates, and taxes=
30,000




Office and Administration
Cost:-
Analysis
      The company is producing 4,50,0000 units of chocolates at the rate of
    Rs. 16 for which we are incurring the total cost of Rs. 72,00,000 and the
    total sales of Rs. 90,00,000 which implies that we are having the profit of
    Rs. 18,00,000.

      The company is producing a single unit of chocolate at the rate of Rs.
    20which includes the cost of chocolate as Rs. 16 which again implies that
    the profit of Rs. 4 is gained on the single unit of chocolate.

      Since the company is earning some percentage of profit above the cost
    it means increasing cost can be the favorable condition for the company.

       Since the company is earning some amount of profit so the business is
    a feasible to launch over.
Biblography

•   www.allchocolate.com
•   www.wikipedia.com
•   www.google.com
•   www.cadbury.com
•   www.nestle.in
•   www.reviewstream.com
•   www.mouthshut.com
Credits
• We thank Professor Iyenger for giving us this
  wonderful opportunity to explore the world of
  costing. We have highly benefitted ourselves
  and we hope to get many more such
  opportunities.

  THANK YOU…..!!!

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Costing project

  • 1.
  • 2. CONTENTS  History of Chocolate  Cost Sheet  Process of Making  Analysis Chocolate  Conclusion  Ingredients of Chocolate  Biblography  Company Profile
  • 3. History of chocolate • The earliest record of chocolate was over fifteen hundred years ago in the central America rain forests, where the tropical mix of high rain fall combined with high year round temperatures and humidity provide the ideal climate for cultivation of the plant from which chocolate is derived, the cacao tree. • “ Chocolate is made from the cocoa bean, found in pods growing from the trunk and lower branches of the cacao tree, Latin name “ theobroma cacao” meaning “ food of the gods”
  • 5. Roasting - After being cleaned, the cacao beans pass to the first critical step in flavor development at the factory: roasting. There are two main approaches to roasting: roast the beans for a short time at high heat, which produces a strong chocolate flavor but eliminates any subtle, floral notes and risks the development of charred flavors from over- roasting, or roast the beans for a long time at low heat, which allows the more delicate flavors to come through but sacrifices the big, chocolate flavor.
  • 6. • Winnowing - Getting Rid of the Shells.After roasting, the beans are put through a winnowing machine which removes the outer husks or shells, leaving behind the roasted beans, now called nibs. • Milling - Making Cocoa Liquor The nibs are then ground into a thick liquid called chocolate liquor, which essentially is cocoa solids suspended in cocoa butter. Despite its name, chocolate liquor contains no alcohol.
  • 7. • Pressing - Cocoa Powder and Cocoa Butter is required. The processing now goes in a couple of different directions. Some batches of chocolate liquor are pressed to extract the cocoa butter, which leaves a solid mass behind that is pulverized into cocoa powder. The remaining cocoa butter is reserved to help in chocolate- making. Other batches of chocolate liquor are used directly to make chocolate.
  • 8. • The Beginnings of Chocolate -To make dark chocolate, chocolate liquor, sugar and other minor ingredients such as vanilla are mixed together and kneaded until well blended. To make milk chocolate, milk and sugar are mixed together and then blended with chocolate liquor. This sweet combination of ingredients is stirred until the flavors are thoroughly combined.
  • 9. • Refining — Smoothing It All Out -After being mixed, both dark and milk chocolates go through the same process. The mixture travels through a series of heavy rollers which press the ingredients until the mixture is refined to a dry flake. Additional cocoa butter and a small amount of emulsifying agent are added to the flake and then mixed to make a smooth paste ready for “conching.”
  • 10. • Conching — Kneading for Exquisite Flavor Conching further develops flavor by putting chocolate through a kneading process. The conches, as the machines are known, have heavy rollers that plow back and forth through the chocolate mass anywhere from a few hours to up to seven days.
  • 11. • Tempering — Temperature Magic For A Perfect Product - The mixture is then tempered, or passed through a heating, cooling and reheating process. Tempering allows you to solidify chocolate in a way that keeps it glossy, causes it to break with a distinctive snap and allows it to melt smoothly in your mouth. • Moulding — We're Getting Closer The mixture is then poured into moulds and cooled in a cooling chamber.
  • 12. • Finally — Something We Can Eat! Once cooled, the chocolate is demoulded, packaged for distribution and is ready for savoring.
  • 13. Ingredients of chocolate • Pure chocolate comes from • Exotic ingredients of chocolate Cocoa beans. A typical GOOBERS CHOCOLATES: chocolate bar will also have: • Sugar • Cocoa Butter • Sugar, • Cocoa Solids • Milk (if it's milk • Peanuts chocolate, not if it's dark), • Milk Solids • Cocoa Butter, • Chocolate coated Raisins • Lecithin, • Almonds • Flavorings (like vanilla), • Vanilin • Honey • Sometimes, Vegetable Oil • Boston Baked Bean
  • 14. Company profile  The name of the company is Blumenthal Chocolate Company which introduced GOOBERS in 1985 in India.  Initially, The Company was dealing in 2-3 types of spices and dry fruits only. But later on it came up with an idea of chocolate coated peanuts with milk chocolate.
  • 15. • In the year 1992, the CEO of Blumenthal Chocolate Company thought about increasing the profit of the company with some bigger margins and making the company bigger then ever. In the Year 1993 company had introduced the full variety of chocolate like dark chocolate, chocolate enriched with dry fruits etc., and also he started exporting them to neighboring countries. At that time Blumenthal Chocolate Company was the only company who was there in Indian Market with full varieties of dark chocolate, chocolate with dry fruits, wafer chocolate, bar chocolate etc. • In the year 1995, This Company got listed in NSE. Now, in the year 2009, after reading the Indian booming food industry, The Company has decided to launch a new Chocolate (only in Indian market) by the name of “GOOBERS”.
  • 16. COST SHEET Particulars Cost per unit Total cost Raw material Sugar = 3,00,000 Cocoa Butter= 3,00,000 Cocoa Solids = 3,20,000 Peanuts = 2,00,000 Milk Solids = 2,00,000 Chocolate Coated Rasins= 4,00,000 Almonds= 3,00,000 5.16 23,20,000 Vanilin= 1,00,000 Honey= 50,000 Boston Baked Bean= 1,50,000 Direct Labour= 7,00,000 1.56 7,00,000 Carriage on Material= 2,42,500 0.53 2,42,500 Prime Cost:- 7.25 32,62,500
  • 17. Factory expenses:- Fixed – Depreciation on Plant and Machinery= 2,57,500 Rent= 1,50,000 Power and Consumable Stores= 1,50,000 Factory Insurance= 1,50,000 2.35 Supervisors Salary= 50,000 Variable – Electricity Charges= 50,000 Power and Consumable Stores= 1,00,000 Running Expenses of Machine= 1,50,000 9.60 43,20,000 Factory Cost:-
  • 18. Office and Administration Expenses Office staff salary= 10,00,000 Rent= 80,000 Computer= 1,20,000 Furniture= 3,00,000 Telephone= 10,000 Carriage outward= 20,000 Depreciation on furniture= 50,000 Salaries to administrative staff= 3,70,000 Rent, rates, and taxes= 30,000 Office and Administration Cost:-
  • 19. Analysis  The company is producing 4,50,0000 units of chocolates at the rate of Rs. 16 for which we are incurring the total cost of Rs. 72,00,000 and the total sales of Rs. 90,00,000 which implies that we are having the profit of Rs. 18,00,000.  The company is producing a single unit of chocolate at the rate of Rs. 20which includes the cost of chocolate as Rs. 16 which again implies that the profit of Rs. 4 is gained on the single unit of chocolate.  Since the company is earning some percentage of profit above the cost it means increasing cost can be the favorable condition for the company.  Since the company is earning some amount of profit so the business is a feasible to launch over.
  • 20. Biblography • www.allchocolate.com • www.wikipedia.com • www.google.com • www.cadbury.com • www.nestle.in • www.reviewstream.com • www.mouthshut.com
  • 21. Credits • We thank Professor Iyenger for giving us this wonderful opportunity to explore the world of costing. We have highly benefitted ourselves and we hope to get many more such opportunities. THANK YOU…..!!!