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Company presentation
- 1. YOUR BEST SOURCEIN ASIA We are dedicated to providing quality, service and value to our customers While maintaining our traditional dedication to excellence. Company IntroductionCompany Introduction Welcome to BEST TECHNOLOGY http://www.metalhttp://www.metal--domes.comdomes.com
- 2. Company Introduction Contents Part 1 Part2 Part 3 Product, Quality & Customer Our Vision
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- 4. Establish: 2006 Job Territory:Metal Dome Array, metal dome and die-cutting Marking & Sales Location… Office Add: 9E, Jindacheng Building, Center Road, Shajing Town, Bao’an District, Shenzhen, China Factory Add: F1-2, C zone tower, No. 99, GaoTian Ave, LuoTian community, Songgang street, Bao’an district, Shenzhen City, China Contact Tel: +86-755-2909 1601/1602 Fax: +86-755-8949 2899 Email: sales@metal-domes.com http://www.metal-domes.com Company Introduction
- 5. Since founded in2006, have ten years experience, we continue to provide high quality products for the membrane switch, keyboard, mobile phone, remote control, two- way radios, MP3/MP4, keypad, and related mechanical switch industries. • Technical Support Before & After Sales • Prototype & Small Volume Welcome • Quick Turn-out, On-time Delivery • High Quality, Special Request Available • Strong R&D Team, Know How-To • Rich Experience (>10 Years) • Prompt Feedback (within 12H) • Good Price, No or Lower Tooling Fee • One-stop Service (FPC/PCB Assembly) Company Overview Why BEST?
- 6. Company Overview Total staff:106 Engineers: 4 Production: 65 QC & QA: 10 Technicist: 3 Administrative: 15 Others: 9 Plant area: 3000 square meters Certificate: ISO9001, ISO14001
- 7. Organization Chart General Manager Vice General manager Sales department Purchase department Material department Administrati on Finance Enginee ring departm ent Vice General manager Metaldome production quality supervisor prototype Die-cutting production quality Laser molding assemble printing IQC IPQC OQC Packing Die cutting subsection manual IQC IPQC OQC Administ rator DCC
- 8. Product, Quality, Customers ManufacturingMachine Production Process Test Machine Quality Control Marketing Part 2
- 9. Major Manufacturing Machines MetalDome Manufacturing 20 High-speed punching machines One turning lathe Automatic wire stripping machine Four Semi-automatic riveting pressure machines RF Automatic pressure riveting machine Four grinding machines
- 10. Major Manufacturing Machines MetalDome Manufacturing One milling machine The mould working site Two Ultrasonic Cleaners Automatic vent line machine automatic thread-cutting 4 Automatic pressure riveting machines
- 11. Major Manufacturing Machines MetalDome Array Manufacturing Punching Workshop Die-Punching Metal Dome Collection Auto Dome Assembly Half-Auto Dome Assembly Laser Cutting
- 12. Major Manufacturing Machine MetalDome Array Manufacturing Auto Mylar Assembly Add Protective Film Dome Assembly Workshop EMI Printing Mold Milling Machine Auto-Cutting
- 13. Measure & TestEquipments Metal Dome Array Manufacturing Life Cycle Tester Life Cycle Tester 2D Measurement Force Gauge 100x Projector EMI Resistor-Tester
- 14. 14 Metal Dome Array ManufacturingProcess Metal Dome Array Manufacturing
- 15. Metal Dome ArrayManufacturing
- 16. Products Offering UV (Plunger) Actuator Polydome LGF Rubber Glue EMI Printing Double Layer Single Layer Dome Array Metal Dome Array Manufacturing
- 17. Products Offering Protective Film Explosion-proofFilm OCA TP Foam Die-cutting TP Die-cutting
- 18. Single/Double Layer 1~2days EMI Printing/Polydome 2~3 days LGF/Rubber/Plunger 3~4 days Prototype Die-cutting 3-5 days <10K 3 ~ 5 days <100K 4 ~ 7 daysProduction >500 KK 6 ~ 10 days Lead Time Metal Dome Array and die cutting Manufacturing
- 19. Production Capacity 5.5 8.5 11 12 14.5 0 2 4 6 8 10 12 14 16 1MillionPCS/ Month K 2011 20122013 2014 2015 Metal Dome Array and die-cutting Manufacturing
- 20. Applications of domearray MP3 MP4 Camera
- 21. Application of Polydome Remote control Mobile phone
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- 23. OCA Material featuresand structure 【 Material features 】 · 99% luminousness · Haze<1% · Anti-UV · Non-Backing Series · PET release liner of both side · No visible defects: bubble, impurities, gel 【 Material structure 】 Heavy release liner OCA Light release liner
- 24. OCA Brands andApplications Brand: . Main brands: 3M, Mitsubishi, Hitachi, TAC . Other brands: LG, TMS, KGK Application: . Capacitive touch screen (hard to hard) . Plying-up between LCD and Lens (such Iphone, Ipad) OCA Lens( touch screen) LCD Glass Cover Lens ITO glass FPC OCA optical cement
- 25. Application of TPFoam A: As a Liner B: Buffer Material C: Packing Material
- 26. Application of Protectivefilm According to the scope of application of Protective film, can be used in the following areas: Surface of metal products, coating metal products, plastic products, automotive products, electronic products and other products, see below:
- 27. Application of Explosion-prooffilm Application: ¡ ▲ Ophthalmic lens of mobile phone, PDA, etc. ¡ ▲ Glass optical lenses of Pad, surface of touch panel, etc. ¡ ▲ Capacitive touch screen, LCD, etc Sorts： ¡ ▲ DIC series ¡ ▲ Lintec P50/P100 series ¡ ¡ ▲ SEKON SMT series
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- 29. Quality Assurance üEmphasize qualityat the very beginning of the process. üAlways to document, monitor, and verify all processes. üProcedures defining identification of all products, raw materials are traceable. üEach and every dome is inspected after every step in the production process to ensure that it measures up to our strict standards. üISO 9001:2008 and ISO14001:2004 certificates
- 30. Quality Control Process 1.Each new worker has to go through the special training, know the performance & dangerous of machine, do everything strictly under the operating process. 2. Each worker be ware of the function & characters of products and the standard respectively. 3. Worker must change to appropriative clothes before entering the workshop. 4. Knowing the abnormal circumstance of raw material, operator should check its shape, and if anything was wrong, he will stop machine, inform the manufacturing supervisor, and change material. 5. Fill out the information of quantity, quality condition of default products in “Workshop Inspection Daily Report Table” when found out default goods, and inform the responsible person to correct and follows the improved result. Worker operation Process
- 31. Metal Dome ArrayQC Process Quality View IQC2H pencilHardness IQC3M tapeAdhesiveness IQCCompare with sample Appearance Return and Improve Record in <Incoming inspection report>, base on <Incoming Inspection Standard> IQC Check the QTY base on standard Base on <Incoming Inspection Standard> Micro resistance tester Resistance Silver Paste IQCBase on supplier’s data Viscosity IQCVisualAppearance Return and Improve Record in <Incoming inspection report>, base on <Incoming Inspection Standard> IQC Check 100 cm from material Base on <Incoming Inspection Standard> Micrometer/R uler Thickness/ Width Protective film IQCBase on supplier’s data Viscosity IQCVisualAppearance IQCRulerWidth Return and Improve Record in <Incoming inspection report>, base on <Incoming Inspection Standard> IQC Check 100 cm from material Base on <Incoming Inspection Standard> MicrometerThickness Glue material Incoming Inspection Correction Method Control Method InspectorInspection Method Inspection Standard Inspection Equipment Inspection ItemProcess describeProcedure Best Technology Co., Ltd Page 1, Total 3 pages QC Engineering Chart of Dome Array Effective date:2011.5.16 Edition: A/1 Document No.: BST-WI-PB-002 QA Department
- 32. Metal Dome ArrayQC Process Quality View Correction Method Control MethodInspectorInspection MethodInspection Standard Inspection Equipment Inspection ItemProcess describeProcedure VisualAppearanceFilm VisualFunction testTesting 2D MeasurementDimension VisualAppearance Metal dome Improve and Isolate defect parts Record in <Paste Routing Inspection Report > base on <Paste Inspection Standard> Base on <Paste inspection standard> VisualAppearanceMY adhesive Paste Compare with sample by visual Punching Direction Compare with sample by visual Material 2D MeasurementDimension Improve and Isolate defect parts Base on <Punching inspection standard> VisualAppearance Punching Outline Compare with sample by visual Punching Direction Compare with sample by visual Material 2D MeasurementDimension Improve and Isolate defect parts Base on <Punching inspection standard> VisualAppearance Punching Vent Improve and Isolate defect parts Compare with sample by visual Punching Direction Exchange material Compare with sample by visual Material 2D MeasurementDimension Improve and Isolate defect parts Record in <Dome Array Punching Inspection report> base on <Dome Array Punching Routing Inspection Standard> IPQCFirst inspection/ Routing inspection Base on <Punching inspection standard> VisualAppearance Punching Spacer Punching Page 2, Total 3 pagesQC Engineering Chart of Dome ArrayBest Technology Co., Ltd Effective date:2011.5.16 Edition: A/1 Document No.: BST-WI-PB-002 QA Department
- 33. Metal Dome ArrayQC Process Quality View Correctio n Method Control MethodInspectorInspection Method Inspection Standard Inspection EquipmentInspection Item Process describe Procedure VisualPacking Specification Micro resistance testerResistance Force curve machineFunction 2D MeasurementDimension Recheck defect parts Check base on <OQC dome array inspection standard>OQC Check base on <Dome array Spot- check Standard> Check base on <OQC dome array inspection standard> Compare with sample by visual Material Shipment Shipment Inspection Appearance Visual Label Packing Rework defect parts Check base on <Dome Array Packaging Instruction > packagerFull checking Check base on <Dome Array Packaging Instruction > Count QTY Finished Products Packing packing Micro resistance testerResistance Force curve machineFunction FQC4PCS/lot 2D MeasurementDimension Recheck defect parts Record in <Finished products inspection report>, base on <Dome array inspection standard> FQCFull inspectionCheck base on <Finished products of Dome array inspection standard> VisualAppearance Final Inspectio n Finished product inspection 3M TapeAdhesiveness Base on supplier’s data Buckling 2H pencilHardness MultimeterResistance Return and Improve Record in <printing routing inspection report >, base on <Printing Instruction Standard> IPQC First inspection/ Routing inspection Check base on <Printing Instruction Standard> VisualAppearance EMIPrinting Page 2, Total 3 pagesQC Engineering Chart of Dome ArrayBest Technology Co., Ltd Effective date:2011.5.16 Edition: A/1 Document No.: BST-WI-PB-002 QA Department
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- 35. Products Revenue ByLayer Count Percentage of Revenue EMI Printing 20% Rubber 8% LGF 9% OCA 15% Polydome 9% Double Layer 29% Others 10% Marketing Overview
- 36. Global Market Sales Percentageof Revenue Asia 23% Europe 29% North America 33% South America 10% South Africa 5% Marketing Overview
- 37. Key Customers byEnd Market Oceania Africa Europe America Asia Approximately 350 Active CustomersApproximately 350 Active Customers Marketing Overview
- 38. Our Vision Quality Improvement InternalManagement Earth Friendly Commitment Part 3
- 39. 1.8% Sep 2014 1.5% 2015 Target 2.1% In4Q 2013 Expect Quality Improvement EffectivenessEffectiveness ■ Double Layer 2.1% in Oct. 2013 1.8% in Aug, 2014 ■ EMI Printing 2.5% in Oct. 2013 1.9% in Aug, 2014 ■ Rubber Glud 2.8% in Dec. 2013 1.56% in Sep, 2014 Quality Improvement Metal Dome Array Rejection Rate FACTS Quality View
- 40. Productivity Excellence Importation of newtechnologies. Cost reduction and efficiency program Management Going to Construct ERP system for management efficiency of total resources Internal Management Plan
- 41. At BEST: Lead-Free =RoHS Compliant = Green RoHS Compliant - European Union (EU) Directive for the Restriction of Hazardous Substances. Our Earth-Friendly Commitment üRecycling, waste reduction, energy management programs in place üDriving removal of potentially harmful materials from all products üProvide Lead-free solutions that enable customers to meet environmental-friendly manufacturing goals with the lowest risk and lowest cost Earth Friendly Commitment
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