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r Thermocouples
r RTDs
r Thermowells & Protection Tubes
r Glass Thermocouples
r Compensating Cables
r Instruments Cables
r Connection Heads & Accessories
r Calibration Equipments
r Calibration Services
r Industrial Heaters
r Non Contact Pyrometers
r Furnace Monitoring Cameras
r Industrial Furnaces
www.tempsens.com
Milestones
1976 Pyrotech international Established
1985 EstablishedTempsens as separate Unit.
1994 Started Export.Awarded ISO 9002
2003 Manufacturing ofTemperature Calibration Equipments.
2004 Setup Calibration laboratory (NABLAccrediated)
2005 NABLAccredition for Calibration Lab upto 1500º C
2006 Rajeev Gandhi National QualityAward
2008 Installing Fixed Point Calibration (Primary Standard)
Setup for TPW, Ga, Sn, Zn & Al points, first time in the
country in Private Lab.
2009 New facilities started - Tempsens Unit #II for
manufacturing cables. Joint venture with Marathon
heater Inc, USAfor Industrial Heaters.
2011 Awarded with prestigious MSME Award 2010
2012 Multilocational manufacturing facilities - India, Germany
and China
2012 Axis Bank "Business Gaurav SME Awards 2012" for 3
categories – “Best Performing SME" ,
“Best Small Enterprise" under Electronic Goods &
Components segment
Best Young Entrepreneur - Mr. Vinay Rathi, Director -
Tempsens Instruments
2013 BOI SME 100Award 2012.
Pyrometer & Industrial Heater shifted to new building. MI
Cable Plant started.
2013 ET Now - Leaders of Tomorrow Award, India Mart, North
Region
2014 Joint venture with Linn High Therm, Germany for
industrial furnaces
ABOUT THE COMPANY
2
TEMPSENS Instruments (I) Pvt. Ltd is a part of Pyrotech
group which was established by four technocrats in 1976 at
Udaipur, with its first product asThermocouples and RTDs.
Today Tempsens is one of the largest manufacturer of
temperature sensors with world class manufacturing facilities
in India, Germany and China.
Tempsens is an ISO 9001:2008 certified company with NABL
Accredited Laboratory.
The company is involved into manufacturing of
Thermocouples, RTDs, Thermowells, Cables, Non contact
Pyrometers, Heaters and Calibration Equipments etc. with
CoveredArea of 2,70 ,000 Sq. Ft.
Tempsens is proud of its technical solution, quick delivery,
high technical standards and outstanding quality which have
been appreciated and highly valued by its customers
worldwide.
Tempsens exports to more than
50 countries.
Tempsens success is driven by
its people and their unrelenting
focus on delivering results the
right way - by operating
responsibly, executing with
excellence, applying innovative
technologies and capturing new
opportunities for profitable
growth.
About Us
Tempsens Instruments U# l
Pyrometer & Industrial Heater Plant Tempsens Instruments U# ll - MI Cable Plant
Tempsens Instruments U# ll
l FEP/PFA Extrusion Lines
l PVC Extrusion Lines
l Silicon Extrusion Line
l Conductor Stranding Machines
l Braiding Machines - High speed and regular
l Rewinding Machines
l Vertical Lapping Machines & Stranding Machines
l Tape Wrapping Machines
l PTFE Extrusion and Tape roll down plant
CABLE PLANT MACHINERY
l CNC turning centers
l Turn mill center
l VMC Machines
l Deep Hole drilling machines upto 1500mm drilling capacity
l Milling centers
l Manual Lathe machines
l Cutting machines
l Swaging Machines
l Laser Marking Machines
l Engraving Machines
l Coil Making Machine
l High Frequency Annealing Machine
l MgO Filling Machine
l Rolling Machine & Skinning Machine
MACHINING
l Laser Welding Machines
l Programmable Micro Plasma Welding Machine
l TIG Welding machines with pulse modulation and rotary positioner
l Induction brazing
l Resistance Welding
l Brazing sets (Oxy-Acetative)
WELDING AND BRANZING
3
MI CABLE PLANT
l Draw Bench 50 meters
l Annealing Furnace
l MI Polishing Machine
FACILITIES
TESTING AND CALIBRATION
l NABL Accredited Calibration Lab -196°C to 2700°C for contact and non
contact sensors
l Computerized Calibration System
l Fixed Point Cells-TPW,Ga, Sn, Zn,& Al and AC bridge for primary
Standard
l Digital Radiography setup for junction integrity
l PMI setup for chemical analysis of Alloys
l Pressure test setup
l Helium & Nitrogen leak detector
l Profile Projector
l Dye penetration test setup for weld joints
l Microscopic junction check
l Response time test, least count 1 msec.
l Ultrasonic thickness test
l Giga Ohm Insulation resistance testers
l Mechanical checks - lengths, gauges, concentricity checks
l Conductor Resistance Test
l Test for thickness of Insulation and Sheath
l Physical test for Insulation and outer Sheath
l On line High Voltage test
l Flammability test & Tensile tester
High Accurate Thermocouples for variety of applications
THERMOCOUPLES WITH THERMOWELLS/PROTECTION TUBES
Type : J, K, T, E, N
Element Size (MI) : 0.25, 0.5, 1, 1.5, 3, 4.5, 6, 8 (mm),
Other Sizes on request
(Non-MI) : 1.2, 1.6, 2, 2.5, 3.2 (mm),
Other Sizes on request
Protection Sheath : SS304, SS321, SS316, SS310
HRS 446, INCONEL 600/601/800, Nickel,
Hastalloy, Titanium, Tantalum, Ceramic 610
& C -799, Silicon Carbide, Monel, Nimonic etc.
Configuration : Simplex/Duplex/Multipoint
MI THERMOCOUPLES
Type : J, K, T, E, N
Element Size (MI) : 3, 4.5, 6, 8, 10 (mm)
Other Sizes on request
Protection Sheath : SS321, SS316, SS310, INCONEL
600, 601, Platinum, Pyrosil, Nimonic,
HRS 446 etc.
Configuration : Simplex/Duplex/Multipoint
Special : As per ASTM E235 for nuclear
application
Type : J, K, T, E, N, R, S, B
Element Size (MI) : 0.25, 0.5, 1, 1.5, 3 (mm)
Protection Sheath : SS316, SS310, INCONEL 600,
Platinum, Pyrosil, Nimonic etc.
Configuration : Simplex/Duplex/Multipoint, Swaged
MINIATURE THERMOCOUPLES
4
THERMOCOUPLES
NOBLE METAL THERMOCOUPLES
Type : G, C, D (operating temperature
upto 2300°C)
Sheath Material : Platinum Rhodium, Tantalum,
Rhenium, Molybdenum, Inconel
600, Ceramic etc.
Sheath Dia : 1.6, 3.2, 6.4, 8.0 mm
StandardTransition Sleeve : SS316 or INCONEL
Insulation Material : Magnesium Oxide, Aluminium
Oxide, Beryllium Oxide, Hafnium
Oxide
REFRACTORY THERMOCOUPLES
Type : R, S, B
Element Dia : 0.30, 0.35, 0.4, 0.45, 0.5 (mm) other
Sizes on request
Protection Sheath : Ceramic (C-799), 610, Inconel, Silicon
carbide etc.
Configuration : Simplex/Duplex/Multipoint.
Special : Hot Blast & Stove domeThermocouples
For Glass Industry-
Tri levelThermocouples
Fore-hearthThermocouples
Furnace BottomThermocouples
DistributorThermocouples
Furnace CrownThermocouples
RefinerThermocouples
Annealing LehrThermocouples
Spout BowlThermocouples
Glass Level Probes
Fish-HookThermocouples
5
THERMOCOUPLES
High Accurate RTDs for General and Critical applications
Type : Pt 100, 200, 500, 1000 etc.
Element size (MI) : Wire wound ceramic encapsulated
Wire wound glass encapsulated Thin
film ceramic encapsulated
Connection : 2, 3, 4, wire
Accuracy : ClassA, B, ½, 1/3, 1/5, 1/10, DIN
Protection Sheath : SS304, SS321, SS316, SS310, Inconel
600/800, HRS 446, Hastalloy, Monel
etc.
Configuration : Simplex/Duplex/Others
RTDs WITH THERMOWELLS/PROTECTION TUBES
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Slide shoe bearing RTDs
Vibration proof RTDs for Bearing & DG sets
Motor &Transformer winding temperature RTDs
Handheld & Probe in various designs
RTDs with IBR approvedThermowells
Strap on RTDs for nuclear application
HighTemperature RTDs upto 1/10 DIN
Semi Standard PRTs. with NABL Certificate Calibrated on Fixed points
suitable up to 661°C (Freezing Point ofAI)
SPECIAL RTDs
MINERAL INSULATED RTDs
Type : Pt 100, 200, 500, 1000 cu-50, 53 etc.
Connection : 2, 3, 4 wire
Element Dia : 1.5, 3, 4.5, 6, 8 mm
Configuration : Simplex/Duplex/Others
6
RESISTANCE TEMPERATURE DETECTORS
A wide choice of thermowells and variety of protection tubes like Refractory, Stainless Steel, special Ni
alloy protection tubes are available for various applications
Material : SS304, SS316, SS316L, SS321,SS310,
HRS446, INCONEL 600/800, 601
Hastalloy, Monel,Titanium etc.
Type : Drilled barstock, Fabricated
Construction : Tapered, Straight
Process Connection : Screwed, Flanged
Certification : IBR certification on request
THERMOWELLS
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Metal Thermowells with Tungsten carbide/Ceramic/
PTFE/PVDF/PFAcoatings
Solid sintered tungsten carbide
Silicon carbide(Recrystallised & Nitride Bonded)
Platinum thimble
Tantalum,Titanium, Nickle cladding,
TantalumTungsten (Ta10W)Alloy
Graphite
Silicon Nitride
Other Materials in various sizes available on request
SPECIAL THERMOWELLS / PROTECTION TUBES
Material : RecrystallisedAlumina 99.7%
Type : KER 710(C-799) Open Ended, Close Ended
Lenth : 350, 530, 600, 650, 740, 900, 1030, 1200,
1430 mm etc.
OD x ID : 6x4, 8x5, 10x6, 12x8, 15x10, 20x15, 24x18mm
etc.
Insulating Tubes : 2/4/6 Holes etc.
OD : 1.5, 2.8, 3.5, 5.5, 8.5 etc.
PROTECTION TUBES
CERAMICS
7
THERMOWELLS AND PROTECTION TUBES
G e r m a n y
Tempsens offers various types of Terminal
Blocks for connection heads.
Material : Ceramic
Terminal : Two,Three, Four, Six, Eight
CONNECTION HEADS & TERMINAL BLOCKS
Material : Dia cast Aluminium, Stainless Steel,
Plastic etc.
Type : A, B,AA, DNAG, KNE etc.
Cable entry : 3/4” ET, ½” NPT/BSP
Protection Class : IP67, Ex-proof llA/B, ll C
CONNECTORS
l Plug and jack compensated for thermocouples.
J, K, R, S, B,T, E,Types
l Standard, Miniature, Panel mounted, Simplex, Duplex
Material : Glass Filled Nylon and Ceramic
Colour Coding : Various Standards
l Lemo Connectors
Material : AISI- SS316, SS304, SS303, SS321 etc.
Thread : NPT, BSP, Others
Size : 1/8” to 1” and Others
COMPRESSION FITTING
OTHER ACCESSORIES
Seal Pots
Flanges
Bayonut Caps
Holding Tubes
8
ACCESSORIES
Type : K, J, T, E, N, R, S, B
Dia : 0.25, 0.5, 1, 1.5, 2, 3, 4.5, 6 & 8 mm
Sheath Material : SS316, SS310, Inconel 600 SS446 etc.
others available on request
Configuration : Simplex/Duplex/Triplex
MI Cable
Other Cables for Signal, Control and Instrumentation are available with variety of insulation and various
configurations.
Wire Gauge :
Conductor : Solid / Multistrand
Insulation : Single and Double Fibre Glass, PTFE, Ceramic Fibre, Silica Fibre, SS Braided, PVC etc.
Protection : Armored / Unarmored
14 to 36 gauge (AWG/SWG)
WIRE INSULATION IDENTIFICATION AND APPLICATION GUIDE
Polyvinyl
Chloride (PVC)
FEP
GOOD-40 to 105°C
-200 to 200°C
-40 to 200°C
-267 to 260°C
-260 to 260°C
-267 to 316°C
-73 to 600°C
-72 to 800°C
-73 to 1200°C
GOOD
GOOD
GOOD
GOODGOOD GOOD
GOOD GOOD
GOOD
GOOD
GOODGOOD
POOR
POOR
POOR
POOR FAIRGOOD
GOOD GOODEXCELLENT
EXCELLENT
EXCELLENT EXCELLENT
EXCELLENTEXCELLENT EXCELLENT
EXCELLENT
EXCELLENT EXCELLENT
EXCELLENT EXCELLENTEXCELLENT
EXCELLENT EXCELLENT
EXCELLENT EXCELLENT
EXCELLENT
EXCELLENT
EXCELLENT EXCELLENT
EXCELLENT
EXCELLENT
EXCELLENT
Silicon
PTFE
PFA
Kapton
Fiber Glass
Ceramic Fiber/
Silica
Refrasil/Nextel
Silica yarn
INSULATION
CODE
INSULATION APPEARANCE OF
CABLE
TEMP. RANGE
INSULATION
ABRASION
RESISTANCE
FLEXIBILITY
WATER
SUBMERSION FLAME HUMIDITY
RESISTANCE TO:
P
S
T
PF
K
F
CF/SF
RF/NF
EF
Wide range of insulations and conductor configurations are manufactured in house by our cable inhouse
manufacturing Facility.
Compensating and Extension Cables for thermocouples J, K, T ,E, N, R, S, B Types. RTD Cables in three wire & four
wire configuration for simplex and six & eight wire for duplex are available.
9
CABLES FOR TEMPERATURE SENSORS & INSTRUMENTATION
l
immersion (with threaded fittings), in free air, clamped
on, wrapped around, cast into aluminum, bronze or
cast iron.
l Heating banks with customized flange and connections
are available with calculation of different parameters
using special software.
Used in various industrial processing such as liquid
TUBULAR HEATERS
Marathon Heater (I) Pvt. is a Joint Venture with Marathon Heater Inc.,USA for manufacturing high quality
Industrial Heaters. Marathon Heater is one of the largest manufacturer of Industrial heaters in USA.
HIGH WATT DENSITY CARTRIDGE HEATERS
Configurations : Swaged in Leads, Crimped
on Leads, Post terminals,
Right Angle Leads, Teflon
Seal, Silicon Rubber Seal,
Epoxy Seal, Swaged in
Braid, RightAngle Stainless
Steel Braid, SS Flexible
Conduit, Hex head pipe
fittings, Flanges etc.
Temperature Range : upto 900°C
Material : SS304, SS316, Incoloy
10
INDUSTRIAL HEATERS
CUSTOM BUILT HEATING UNIT
Dutch
Heaters
Large Tank
Heaters
Circular
Heaters
Flanged Immersion
Heaters
l Temperature Range upto 450°C
l HighTemperature oxidation resistant metal sheath
l High grade mica insulation provides excellent electrical
insulation at high temperatures and is resistant to moisture.
l Uniform Heating & ReliableAccuracy.
l Energy saving heaters with outer insulation cover.
MICA BAND, CERAMIC BAND HEATER & STRIP HEATERS
SILICON RUBBER HEATERS
l Temperature Range up to 250°C
l High Die Electric Strength, Flame retardant, NonToxic.
l Easy to install on variety of surface including curbed surfaces
l Uniform heating,Adaptability, Long Life
l Good for heating drums, de-icing, vending machines, atms,
aircrafts, cars, and maintaining a comfortable temperature in
medical equipments, such as CATscanners.
l Available with inbuilt thermostate / thermocouple/RTD for
temperature measurement and control.
11
INDUSTRIAL HEATERS
MINERAL INSULATED HEATING CABLES
ŸAvailable in Different sheath material - SS304,SS316, SS310, INCONEL600
ŸSurface temperature upto 1000°C
ŸCables are suitable for heating tanks, valves, pipes, immersion heaters,
pumps, tools and industrial process heating systems
ŸAvailable in different customized size and termination
MgO
Heating
Conductor Metal Sheath
Typical Application
12
PYROMETERS
Instruments
Features
Temperature Range*
Emissivity
Spectrum Range
Distance to Spot
Size Ratio
Response Time
Accuracy
Analog Output
Digital Output
AST A250 AST A450 AST A450C
Analog Output & Digital Interface, peak
picker, continuous laser targeting or view
finder
2 Color design, Analog
Output & Digital Interface,
peak picker continuous laser
targeting or through lens
sighting
250°C - 3000°C
0.1...1 adjustable
1.6µm
50 :1
100 : 1
200 : 1
2msec. adjustable
upto 10 sec.
±0.3% of measured
value +1°C
4...20mA or (0-20mA/0-10V) optional
600°C - 2500°C
0.1...1 adjustable
1µm
200 : 1
2msec. adjustable
upto 10 sec.
±0.3% of measured
value +1°C
600°C - 2500°C
0.1...1 adjustable
0.7.....1.15 µm
100 : 1
200 : 1
20msec. Adjustable
upto 10 sec.
±0.5% of measured
value +1°C
USB 2.0, RS-232 or RS-485 (Isolated) User Selectable
Instruments
AST A150
AST A250 FO/PL AST A450 FO/PL AST A450C FO/PL
Features
Temperature Range
Emissivity
Spectrum Range
Distance to Spot
Size Ratio
Response Time
Accuracy
Analog Output
Digital Output
Digital pyrometer with
mono fiber optic cable
250° - 1800°C
0.1...1 adjustable
Min spot 1mm
2msec. Adjustable
upto 10 sec.
±0.3% of the
measured value +1°C
1.6µm
USB 2.0, RS-232 or RS-485 (Isolated) User Selectable.
4...20mA or (0-20mA/0-10V) optional
Mono fiber optic cable with
continuous pilot light usable
in high ambient temp.,
digital & analog Interface,
small spot size
600° - 2500°C
0.1...1 adjustable
Min spot 1mm
2msec. Adjustable
upto 10 sec.
±0.3% of the measured
value +1°C
1µm
2color design, mono fiber optic
cable with continuous pilot
light usable in ambient temp.,
digital and analog interface
800° - 3200°C
0.1...1 adjustable
Min spot 1mm
20msec.Adjustable
upto 10 sec.
±0.5% of the measured
value +1°C
0.7 .....1.15µm
100°…700°C
0.1...1 adjustable
2….2.6 μm
50 : 1
2msec. Adjustable
upto 10 sec.
4...20mA or (0-20mA/0-10V)
optional
USB 2.0, RS-232 or RS-485
(Isolated) User Selectable.
Analog Output & Digital
Interface, peak picker, cont.
laser targeting
Upto 400°C: 3°C, above
400°C: 0.5% of measured
value in°C+1°C
A- Series AL- Series
AL- Series Fiber Optics
* in Different temperature ranges
AST AL30
AST AL514 AST AL390
USB 2.0, RS-485/RS-
232(User selectable)
4….20mA or 0-20mA or 0-
10V user selectable
Digital pyrometer with
analog output & digital
Interface USB output, peak
picker & laser targeting
±1.5% of temperature
reading or 4°C
60msec.
0° - 1000°C
0.1….1 adj.
8….14 μm
50 : 1
100 : 1
300°…2500°C
0.2….1 adj.
5.14 μm
50 : 1
300°…1400°C
0.1…..1 adj.
3.9 μm
Digital pyrometer with analog output & digital
Interface USB output, peak picker & laser
targeting
USB 2.0, RS-485/RS-232(User selectable)
4….20mA or 0-20mA or 0-10V user
selectable
±1.5% of temperature reading or 4°C
60msec.
13
PYROMETERS
Extended head in 2color
design with analog output
and digital interface peak
picker Inbuilt LCD & keypad
for parameterization
AST E450 PL AST E450C PL AST EL50
AST 450G2 ALUMINUM TCT 500 TCT 750 TI 1500 TI 2400
Digital pyrometer with extended optical head.
Analog and digital output, peak picker. Inbuilt
LCD & keypad for parameterization
4...20mA or 0-20mA/0-10V optional
USB 2.0, (RS-232/RS-485 Optional)
100°C - 1000°C
Special Algorithm
Multiple Spectral
Range
10 mm from 1 mtr
distance
51msec.
upto 10 sec.
adjustable
±1% of measurable
value
COM1:RS-232,
COM2:RS-422/RS-485
800° - 2500°C
0.1.....1 adjustable
80 : 1
20msec. Adjustable
upto 10 sec.
±0.5%of the
measured value +1°C
0.7.....1.15 µm
0° - 800°C
0.1.....1 adjustable
2 : 1
15 : 1
60msec.
±1.5% of the temp.
reading or 2°C
8.....14 µm
4...20mA or 0 20mA
/0-10V optional
-60 to 500°C
12 : 1
1 sec.
+/-2% of reading or
2°C whichever is greater
Single laser
targeting light
8.....14µm
0.95
Single laser
targeting light
-60 to 750°C
0.1.....1 adjustable
30 : 1
1 sec.
±2% of the reading or
2°C which ever is greater
8.....14µm
Dual laser
targeting light
-60 to +1500°C
0.1.....1 adjustable
50 : 1
1 sec.
±2% of the reading or
2°C which ever is greater
8.....14µm
Dual laser targeting
light for high
temperature
200 to 2400° C
0.1.....1 adjustable
100 : 1
1 sec.
±2% of the reading or
2°C which ever is greater
1.1.....3.7µm
Extended optical
head. Analog and digital
output, peak picker. Inbuilt
LCD & keypad
for parameterization
Digital & analog,
measures through
smoke, dust, water
vapor etc.
2 wire pyrometer for glass
industry fast digital & analog
interface with heavy duty optic
cable usable in high ambient
temp. without cooling
600°C - 1800°C
0.05....1 adjustable
1µm
100 : 1
250msec.
upto 10 sec.
adjustable
±0.3% of measured value
or 3°C which is greater
4...20mA
USB 2.0
-
-
600° - 1900°C
0.1.....1 adjustable
80 : 1
10msec. Adjustable
upto 10 sec.
±0.3% of the
measured value +1°C
1µm
250° - 1800°C
0.1.....1 adjustable
20 : 1
40 : 1
80 : 1
10msec.
Adjustable upto 10 sec.
±0.3% of the
measured value +1°C
1.6µm
AST E250 PL
E-Series T-Series
Glass Industry Molten Metal Portables
Specification are subject to change without prior notice.
AS2T50T2-
350° - 1500°C
1.6 µm
0.1...1 adjustable
Laser Targeting
Light, TTL Output
100:1
200:1
50msec. Adjustable
upto 10 sec.
TTL Output
4-20 mA, Load Independent Current,
Linear Temperature Output Max Load:
Max 500Ω at 24 V, Max 200Ω at 18 V
AS4T50T2-
Upto 1500°C: 0.8% of measured value
+2°C Above 1500°C: 1% of measured
value +1°C
100:1
200:1
1 µm
0.1...1 adjustable
600° - 2100°C
AST TL8
Small and
robust
infrared temp.
sensors, 2-wire
connection
15 : 1
0°…500°C
0.1....1.2
adjustable
8….14 μm
100msec...10sec
adjustable
±2% of temp.
reading or 3°C
0 - 5V, T/C type
J or K, 4 -
20mA
TTL Output
14
GAUGES
l System for high temperature areas in Steel, Glass,
Cement and Power Industries.
l Special Cameras and lenses, Furnace Probes,
Regulating and Control Equipments
l Normal And Thermal view Options
Furnace Monitoring Cameras with retractable facility are available for various Industrial Applications.
FURNACE MONITORING SYSTEM
TEMPERATURE GAUGES
l Sensing Elements : Bourdon Tube, Sealed diaphragm, Compact
sealed diaphragm, Schaffer Diaphragm, Capsule Diaphragm
Dampening Liquid Glycerin/Silicon oil filled
l Dial Size : 40, 50, 63, 80, 100, 150, 250 mm
2 2
l Range : Vacuum, Compound, 0....1Kg/cm to 0....2100Kg/cm
l Accuracy : ±1% FSD
l Over-Range Protection : 30% above FSD
l Standard : IS : 3624, EN837
l Enclosure Protection : IP-55, IP-65 (Filled)
l Connection : 1/8”, 1/4”, 3/8”, ½” BSP/NPT(M/F)
l Mounting : Bottom/ back direct , Bottom surface, Back panel,
Back bracket mounting
l Special Pressure Gauges :
l Maximum reading pointer pressure gauge
l Homogenizer Pressure Gauge
l Mud Pressure Gauge
l Electric Contact Pressure Gauge
l
l Sensing Elements : Bi-metal, liquid filled, Gas filled
Dampening Liquid Glycerin/Silicon oil filled
l Dial Size : 63, 80, 100, 150, 250 mm
l Stem Dia : 6, 8, 10. 12 mm
l Range : Min. -40°C, Max. 650°C
l Accuracy : Class 1 as per EN13190
l Over-Range Protection : 30% above FSD
l Standard : EN13190/IS13211
l Enclosure Protection : IP-55, IP-65 (Filled)
l Connection : 1/8”, 1/4”, 3/8”, ½” BSP/NPT(M/F)
l Mounting : Center back, Bottom direct, Every angle mounting
l Special Feature :
l Electric ContactTypeThermometer
l Dual Scale
l External ZeroAdjustment
l Gas/Liquid filled with capillary max length upto 30 Mtr
l
PRESSURE GAUGES
15
FURNACES
Note: We can design & manufacture a wide range of custom built
Products as per process requirement of the customer.
Tempsens Linn Thermal Solutions Pvt. Ltd. is a joint venture company between Linn High Therm, Germany &
Tempsens Instruments India for manufacturing Laboratory Furnaces, Induction Heating Furnaces & Microwave
Furnaces.
Type : LM, VMK, KK, KK-H etc.
Max. Temperature : Upto 1800°C
Standard laboratory, chamber, and tube furnaces, rotary tube furnaces;
all systems available with protective gas and vacuum.
Sample Preparation for Spectroscopy
High/Medium frequency generators/inverters with power up to 400 kW for
brazing, soldering, hardening, melting, bonding, preheating, and
shrinking.
Heating systems for crystal growing, plasma, excitation, testing
equipment, surface modifications in research, development, and
production.
Induction heated sample preparation machines for spectroscopy for
remelt and fusion of oxidic materials, metals, development of alloys and
standards. Suited for XRF/RFA, Emission,AAS, ICP, X-Emission.
Special tube furnace for the heat treatment of steel sheet under protective
gas. 5 zone heating. Insert tubes radially arranged. Water cooled end
flanges. Protective gas inlet in the middle of the furnace.
LABORATORY FURNACES & SHUTTLE KILN FOR CERAMICS
INDUCTION HEATING
TUBE & ROTARY TUBE FURNACE
MICROWAVE FURNACE
Application
Casting Application
Casting machines for all metals incl. Ti, TiAl, Mg and alloys used in
industry, jewelery, dental, and for medical implants. Casting weights up to
3000 g.
For universal application easy operation with wide temperature available with vacuum & gas environment
Batch and continuous microwave systems for applications in drying and
sterilizing of bulk materials, insulation materials, pharmaceutical
products, technical ceramics and natural produce. Other applications
include hardening of plastics, debinding and sintering units for ceramics
and sintered metals, as well as flow heaters.
Calibration baths and master sensors to fulfil most demanding temperature calibration requirements are
available in different models right from -80°C to 1700°C. Customer can choose suitable bath to fulfill their needs.
Highly Accurate Master Temperature Sensors in various configuration are available with Calibration certificate
from NABL Accredited in house Lab.
l SSPRT
l RTD : Pt 100
Accuracy : 1/10, 1/5, 1/3, 1/2 DIN, Class A
Sheath Material : SS316/ Inconel/Quartz
l Thermocouple : K/N/R/S
Accuracy : Special, Class 1, with Cold junction compensation
Sheath Material : Inconel/Ceramic (KER 710-C 799)
REFERENCE JUNCTION UNIT
l 0°C & 60°C Thermoelectric reference unit
l Eliminates Old Fashioned “Ice Bath”
l Versatile use in industries, Laboratories, Instrument Shop
l NABL Traceable Calibration Available
Type
CALref 0
CALref 60
Channel
20 0°C J,K,T,E,N,R,S,B
J,K,T,E,N,R,S,B24 60°C
Ref. Temp. Type of Junction
16
CALIBRATION BATHS
MASTER SENSORS
Model Range Stability
BATH
CALsys -80/50 -80....+50°C ±0.1°C
CALsys -40/200 -40....+200°C ±0.01°C
CALsys 250 50....+250°C ±0.1°C
DRYBLOCK
CALsys -15/110 -15.... +110°C ±0.1°C
CALsys 650 50.... +650°C ±0.1°C
CALsys 1200 250.. +1200°C ±0.5°C
CALsys 1200L 300.. +1200°C ±0.5°C
CALsys 1500L 500...+1500°C ±1.0°C
CALsys 1700L 500...+1700°C ±2.0°C
BLACK BODY
CALsys -15/110BB -15......+110°C ±0.1°C
CALsys 1200 BB 300....+1200°C ±0.5°C
CALsys 500 BB 50......+500°C ±1.0°C
FASTCAL2600 700....+2600°C ±3.0°C
FASTCAL1200 300....+1200°C ±1.0°C
CALsys 1500 BB 500....+1500°C ±1.0°C
CALsys 1700 BB 500....+1700°C ±2.0°C
FIXED POINT CALIBRATION FACILITIES
CALIBRATION SERVICES
THERMOGRAPHY SERVICES
We provide thermography services for various industries. Thermography
enables to monitor the thermal efficiency of critical process systems that rely on
heat transfer of retention.
This is one of the most powerful, fast and one of the most cost-effective
condition monitoring technique that has wide application in any industry in
detecting incipient faults, if left unattended, would not only lead to loss of
productivity and quality but also increase operations and maintenance costs.
Sample Thermography Report
Tempsens Calibration Center is an independent unit of Tempsens instruments (I) Pvt. Ltd. We have
calibration laboratories at Udaipur, Vadodara & Bangalore. We are Accredited for wide range of
temperature calibration services.
It is the only private sector Laboratory in the country with accredited Fixed Point Temperature
calibration Facilities. The lab has highly stable calibration furnaces, measuring instruments and
accurate master sensors traceable to National and international Standards. The calibration center
functions as per ISO17025/NABL standards. Calibration of contact type sensors can be made in
0 0
temperature range of -196 C to 1600 C.and Calibration of non contact type sensors can be made in
0 0
temperature range 0 C to 2700 C. Further the laboratory is accredited for onsite temperature calibration.
IN HOUSE CALIBRATION FACILITY
Contact Type RTD,
Thermocouples
Thermometers
Non Contact Type
Pyrometer
0 0
0 C to 100 C
0 0
>100 C to 500 C
0 0
>500 C to 1500 C
0 0
>1500 C to 1700 C
0 0
>1700 C to 2700 C
0
0.03 C
0
0.03 C
0
0.04 C
0
0.12 C
0
1.26 C
0
2.64 C
1.5
0
2.4 C
0
2.72 C
0
3.27 C
0
5.3 C
0
C
Quality
Measured/
Instruments
Temperature
Range
Calibration &
Measurement
Capability
0 0
-38 C to 0 C
0 0
>0 C to 140 C
0 0
>140 C to 250 C
0 0
>250 C to 650 C
0 0
>650 C to 1200 C
0 0
>1200 C to 1600 C
-196 C
0
-80 to -38 C
0
0.05 C
0
0.05 C
0
Quality
Measured/
Instruments
Temperature
Range
ON SITE CALIBRATION FACILITY
Non Contact Type
Pyrometer
Calibration &
Measurement
Capability
Contact type RTD.
Thermocouples
Thermometers
-25°C to 0°C
0 0
>0 C to 140 C
0 0
>140 C to 250 C
0 0
>250 C to 650 C
0 0
>650 C to 1200 C
0.07 C
0
0.04 C
0
0.09 C
0
0.12 C
0
1.26 C
0
0 C to 100 C
0 0
>100 C to 500 C
0 0
>500 C to 1200 C
0 0
1.50 C
0
2.40 C
0
2.72 C
0
Quality
Measured/
Instruments
Temperature
Range
Calibration of SPRT/PRTS/
THERMOCOUPLES etc.
0
Triple Point of Water (0.01 C)
0
Melting Point of Gallium (29.7646 C)
0
Freezing Point of Tin (231.928 C)
0
Freezing Point of Zinc (419.527 C)
0
Freezing Point of Aluminum (660.323 C)
0
0.0035 C
0
0.0070 C
0
0.0070 C
0
0.0075 C
0
0.0075 C
Calibration &
Measurement
Capability
17
SERVICES
Multipoint Position
Calibration of
Chamber, Oven,
Furnaces (Thermal
Mapping(TUS))
-80 C to 200 C
0 0
>200 C to 1200 C
0 0
0.87 C
0
6.30 C
0
We also offer both at Lab & On-Site Calibration of Furnace/Bath from -80 to 1600°C and Black Body Calibration from
50°C - 1700°C.
TEMPERATURE INDICATORS / CONTROLLERS
Size : 48 x 96 mm
Input signal type : mA, mV, full scale/zero adjustable
Output : Relay Output,
Auxiliary Power supply : 24V, 30mA
Accuracy : ±0.3% FS
Digital Communication : RS 485
4-20mA(retransmission)
TEMPERATURE TRANSMITTER
l Head Mounted Transmitter with SMART
l Head Mounted Transmitter with HART Protocol
l Din Rail Mounted Transmitter with HART Protocol
l Field Mounted Transmitter
HAND HELD TEMPERATURE INDICATORS
l Indicators for K type Thermocouple
Model : Tempmet 05 - 1 channel
l For Thermocouples – R,S,K,N,J,T type
Model : Tempmet 02 - 1 channel
Tempmet 04 (with datalogger)– 4 channels,
Tempmet 05 (with datalogger)– 1 channel
l For RTDs– Pt 100, 200, 500, 1000
Model : Tempmet 01 - 1 channels
l For All types of Thermocouples & RTDs
Model : Tempmet 03 (with datalogger ) - 2 channels
PAPERLESS RECORDERS
l 6.4” TFT Color LCD with VGA Display in 640x480 pixels.
l 6, 18 isolated Analog Inputs
l Plug & play I/O cards for easy expansion
l Infrared detector to prolong lifetime of LCD
l Ethernet as standard and optional RS-232/422/485 communication
l High accuracy 18-bit A-D Analog Input
l 15-bit D-A Analog Output.
Tempmet 01 Tempmet 05
18
TEMPERATURE CONTROL & INDICATORS
THERMOCOUPLES REFERENCE DATA (ITS 90) m V v/s Temperature
other sheath materials like Pyrosil , Titanium, Tantalum, Molybdenum, Graphite, Aluminum rtc. are available against specific requirement
TECHNICAL REFERENCES
C
19
00000000 0
1.451
3.089
4.863
6.731
8.655
10.606
12,558
14.494
16.397
18.257
20.066
21.819
23.514
25.148
26.722
28.236
29.688
“C” WRe5%-Wre26%
ASTME 230
1800
1900
2000
2100
2200
2300
31.078
32.404
33.660
34.839
35.932
36.922
4.5°C or ±1.0%
22.674
THERMAL ENGINEERING SOLUTIONS
CHINA
WUXI Tempsens Instruments Co. Ltd.
Rm 911,ShiDaijieDou, No.655, Hubin Rd.,
Binhu District, Wuxi, Jiangsu, CHINA
Ph.:+86-510-385116563
Fax.:+86-510-385116563
Email: sophia@tempsens.com
Tempsens Instruments (l) Pvt. Ltd. U# ll
A-190, Road No.5, M.I.A,.
Udaipur-313003 (Rajsthan) INDIA
Ph.:+91-294-3052900
Fax.:+91-294-3052950
Email: info@compensatingcables.net
info@tempsens.com
Tempsens Instruments (l) Pvt. Ltd. U# l
B-188A, Road No.5, M.I.A,.
Udaipur-313003 (Rajsthan) INDIA
Ph.:+91-294-3057700 to 800
Fax.:+91-294-3057750
Email: info@tempsens.com
INDIA
Tempsens Instruments GmbH
Loehestrasse 37,
53773 Hennef, GERMANY
Ph.:+49-2242-8703-22
Fax.:+49-2242-8703-20
Email: hmueller@tempsens.de
GERMANY
www.thermowellworld.com | www.temperaturecalibration.in |www.glassthermocouples.com | www.compensatingcables.net | www.marathonheater.in
w w w. t e m p s e n s . c o m
CERTIFICATES

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Temperature Measurement Solutions Provider

  • 1. r Thermocouples r RTDs r Thermowells & Protection Tubes r Glass Thermocouples r Compensating Cables r Instruments Cables r Connection Heads & Accessories r Calibration Equipments r Calibration Services r Industrial Heaters r Non Contact Pyrometers r Furnace Monitoring Cameras r Industrial Furnaces www.tempsens.com
  • 2. Milestones 1976 Pyrotech international Established 1985 EstablishedTempsens as separate Unit. 1994 Started Export.Awarded ISO 9002 2003 Manufacturing ofTemperature Calibration Equipments. 2004 Setup Calibration laboratory (NABLAccrediated) 2005 NABLAccredition for Calibration Lab upto 1500º C 2006 Rajeev Gandhi National QualityAward 2008 Installing Fixed Point Calibration (Primary Standard) Setup for TPW, Ga, Sn, Zn & Al points, first time in the country in Private Lab. 2009 New facilities started - Tempsens Unit #II for manufacturing cables. Joint venture with Marathon heater Inc, USAfor Industrial Heaters. 2011 Awarded with prestigious MSME Award 2010 2012 Multilocational manufacturing facilities - India, Germany and China 2012 Axis Bank "Business Gaurav SME Awards 2012" for 3 categories – “Best Performing SME" , “Best Small Enterprise" under Electronic Goods & Components segment Best Young Entrepreneur - Mr. Vinay Rathi, Director - Tempsens Instruments 2013 BOI SME 100Award 2012. Pyrometer & Industrial Heater shifted to new building. MI Cable Plant started. 2013 ET Now - Leaders of Tomorrow Award, India Mart, North Region 2014 Joint venture with Linn High Therm, Germany for industrial furnaces ABOUT THE COMPANY 2 TEMPSENS Instruments (I) Pvt. Ltd is a part of Pyrotech group which was established by four technocrats in 1976 at Udaipur, with its first product asThermocouples and RTDs. Today Tempsens is one of the largest manufacturer of temperature sensors with world class manufacturing facilities in India, Germany and China. Tempsens is an ISO 9001:2008 certified company with NABL Accredited Laboratory. The company is involved into manufacturing of Thermocouples, RTDs, Thermowells, Cables, Non contact Pyrometers, Heaters and Calibration Equipments etc. with CoveredArea of 2,70 ,000 Sq. Ft. Tempsens is proud of its technical solution, quick delivery, high technical standards and outstanding quality which have been appreciated and highly valued by its customers worldwide. Tempsens exports to more than 50 countries. Tempsens success is driven by its people and their unrelenting focus on delivering results the right way - by operating responsibly, executing with excellence, applying innovative technologies and capturing new opportunities for profitable growth. About Us Tempsens Instruments U# l Pyrometer & Industrial Heater Plant Tempsens Instruments U# ll - MI Cable Plant Tempsens Instruments U# ll
  • 3. l FEP/PFA Extrusion Lines l PVC Extrusion Lines l Silicon Extrusion Line l Conductor Stranding Machines l Braiding Machines - High speed and regular l Rewinding Machines l Vertical Lapping Machines & Stranding Machines l Tape Wrapping Machines l PTFE Extrusion and Tape roll down plant CABLE PLANT MACHINERY l CNC turning centers l Turn mill center l VMC Machines l Deep Hole drilling machines upto 1500mm drilling capacity l Milling centers l Manual Lathe machines l Cutting machines l Swaging Machines l Laser Marking Machines l Engraving Machines l Coil Making Machine l High Frequency Annealing Machine l MgO Filling Machine l Rolling Machine & Skinning Machine MACHINING l Laser Welding Machines l Programmable Micro Plasma Welding Machine l TIG Welding machines with pulse modulation and rotary positioner l Induction brazing l Resistance Welding l Brazing sets (Oxy-Acetative) WELDING AND BRANZING 3 MI CABLE PLANT l Draw Bench 50 meters l Annealing Furnace l MI Polishing Machine FACILITIES TESTING AND CALIBRATION l NABL Accredited Calibration Lab -196°C to 2700°C for contact and non contact sensors l Computerized Calibration System l Fixed Point Cells-TPW,Ga, Sn, Zn,& Al and AC bridge for primary Standard l Digital Radiography setup for junction integrity l PMI setup for chemical analysis of Alloys l Pressure test setup l Helium & Nitrogen leak detector l Profile Projector l Dye penetration test setup for weld joints l Microscopic junction check l Response time test, least count 1 msec. l Ultrasonic thickness test l Giga Ohm Insulation resistance testers l Mechanical checks - lengths, gauges, concentricity checks l Conductor Resistance Test l Test for thickness of Insulation and Sheath l Physical test for Insulation and outer Sheath l On line High Voltage test l Flammability test & Tensile tester
  • 4. High Accurate Thermocouples for variety of applications THERMOCOUPLES WITH THERMOWELLS/PROTECTION TUBES Type : J, K, T, E, N Element Size (MI) : 0.25, 0.5, 1, 1.5, 3, 4.5, 6, 8 (mm), Other Sizes on request (Non-MI) : 1.2, 1.6, 2, 2.5, 3.2 (mm), Other Sizes on request Protection Sheath : SS304, SS321, SS316, SS310 HRS 446, INCONEL 600/601/800, Nickel, Hastalloy, Titanium, Tantalum, Ceramic 610 & C -799, Silicon Carbide, Monel, Nimonic etc. Configuration : Simplex/Duplex/Multipoint MI THERMOCOUPLES Type : J, K, T, E, N Element Size (MI) : 3, 4.5, 6, 8, 10 (mm) Other Sizes on request Protection Sheath : SS321, SS316, SS310, INCONEL 600, 601, Platinum, Pyrosil, Nimonic, HRS 446 etc. Configuration : Simplex/Duplex/Multipoint Special : As per ASTM E235 for nuclear application Type : J, K, T, E, N, R, S, B Element Size (MI) : 0.25, 0.5, 1, 1.5, 3 (mm) Protection Sheath : SS316, SS310, INCONEL 600, Platinum, Pyrosil, Nimonic etc. Configuration : Simplex/Duplex/Multipoint, Swaged MINIATURE THERMOCOUPLES 4 THERMOCOUPLES
  • 5. NOBLE METAL THERMOCOUPLES Type : G, C, D (operating temperature upto 2300°C) Sheath Material : Platinum Rhodium, Tantalum, Rhenium, Molybdenum, Inconel 600, Ceramic etc. Sheath Dia : 1.6, 3.2, 6.4, 8.0 mm StandardTransition Sleeve : SS316 or INCONEL Insulation Material : Magnesium Oxide, Aluminium Oxide, Beryllium Oxide, Hafnium Oxide REFRACTORY THERMOCOUPLES Type : R, S, B Element Dia : 0.30, 0.35, 0.4, 0.45, 0.5 (mm) other Sizes on request Protection Sheath : Ceramic (C-799), 610, Inconel, Silicon carbide etc. Configuration : Simplex/Duplex/Multipoint. Special : Hot Blast & Stove domeThermocouples For Glass Industry- Tri levelThermocouples Fore-hearthThermocouples Furnace BottomThermocouples DistributorThermocouples Furnace CrownThermocouples RefinerThermocouples Annealing LehrThermocouples Spout BowlThermocouples Glass Level Probes Fish-HookThermocouples 5 THERMOCOUPLES
  • 6. High Accurate RTDs for General and Critical applications Type : Pt 100, 200, 500, 1000 etc. Element size (MI) : Wire wound ceramic encapsulated Wire wound glass encapsulated Thin film ceramic encapsulated Connection : 2, 3, 4, wire Accuracy : ClassA, B, ½, 1/3, 1/5, 1/10, DIN Protection Sheath : SS304, SS321, SS316, SS310, Inconel 600/800, HRS 446, Hastalloy, Monel etc. Configuration : Simplex/Duplex/Others RTDs WITH THERMOWELLS/PROTECTION TUBES l l l l l l l l Slide shoe bearing RTDs Vibration proof RTDs for Bearing & DG sets Motor &Transformer winding temperature RTDs Handheld & Probe in various designs RTDs with IBR approvedThermowells Strap on RTDs for nuclear application HighTemperature RTDs upto 1/10 DIN Semi Standard PRTs. with NABL Certificate Calibrated on Fixed points suitable up to 661°C (Freezing Point ofAI) SPECIAL RTDs MINERAL INSULATED RTDs Type : Pt 100, 200, 500, 1000 cu-50, 53 etc. Connection : 2, 3, 4 wire Element Dia : 1.5, 3, 4.5, 6, 8 mm Configuration : Simplex/Duplex/Others 6 RESISTANCE TEMPERATURE DETECTORS
  • 7. A wide choice of thermowells and variety of protection tubes like Refractory, Stainless Steel, special Ni alloy protection tubes are available for various applications Material : SS304, SS316, SS316L, SS321,SS310, HRS446, INCONEL 600/800, 601 Hastalloy, Monel,Titanium etc. Type : Drilled barstock, Fabricated Construction : Tapered, Straight Process Connection : Screwed, Flanged Certification : IBR certification on request THERMOWELLS l l l l l l l l l Metal Thermowells with Tungsten carbide/Ceramic/ PTFE/PVDF/PFAcoatings Solid sintered tungsten carbide Silicon carbide(Recrystallised & Nitride Bonded) Platinum thimble Tantalum,Titanium, Nickle cladding, TantalumTungsten (Ta10W)Alloy Graphite Silicon Nitride Other Materials in various sizes available on request SPECIAL THERMOWELLS / PROTECTION TUBES Material : RecrystallisedAlumina 99.7% Type : KER 710(C-799) Open Ended, Close Ended Lenth : 350, 530, 600, 650, 740, 900, 1030, 1200, 1430 mm etc. OD x ID : 6x4, 8x5, 10x6, 12x8, 15x10, 20x15, 24x18mm etc. Insulating Tubes : 2/4/6 Holes etc. OD : 1.5, 2.8, 3.5, 5.5, 8.5 etc. PROTECTION TUBES CERAMICS 7 THERMOWELLS AND PROTECTION TUBES G e r m a n y
  • 8. Tempsens offers various types of Terminal Blocks for connection heads. Material : Ceramic Terminal : Two,Three, Four, Six, Eight CONNECTION HEADS & TERMINAL BLOCKS Material : Dia cast Aluminium, Stainless Steel, Plastic etc. Type : A, B,AA, DNAG, KNE etc. Cable entry : 3/4” ET, ½” NPT/BSP Protection Class : IP67, Ex-proof llA/B, ll C CONNECTORS l Plug and jack compensated for thermocouples. J, K, R, S, B,T, E,Types l Standard, Miniature, Panel mounted, Simplex, Duplex Material : Glass Filled Nylon and Ceramic Colour Coding : Various Standards l Lemo Connectors Material : AISI- SS316, SS304, SS303, SS321 etc. Thread : NPT, BSP, Others Size : 1/8” to 1” and Others COMPRESSION FITTING OTHER ACCESSORIES Seal Pots Flanges Bayonut Caps Holding Tubes 8 ACCESSORIES Type : K, J, T, E, N, R, S, B Dia : 0.25, 0.5, 1, 1.5, 2, 3, 4.5, 6 & 8 mm Sheath Material : SS316, SS310, Inconel 600 SS446 etc. others available on request Configuration : Simplex/Duplex/Triplex MI Cable
  • 9. Other Cables for Signal, Control and Instrumentation are available with variety of insulation and various configurations. Wire Gauge : Conductor : Solid / Multistrand Insulation : Single and Double Fibre Glass, PTFE, Ceramic Fibre, Silica Fibre, SS Braided, PVC etc. Protection : Armored / Unarmored 14 to 36 gauge (AWG/SWG) WIRE INSULATION IDENTIFICATION AND APPLICATION GUIDE Polyvinyl Chloride (PVC) FEP GOOD-40 to 105°C -200 to 200°C -40 to 200°C -267 to 260°C -260 to 260°C -267 to 316°C -73 to 600°C -72 to 800°C -73 to 1200°C GOOD GOOD GOOD GOODGOOD GOOD GOOD GOOD GOOD GOOD GOODGOOD POOR POOR POOR POOR FAIRGOOD GOOD GOODEXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENTEXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENTEXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT Silicon PTFE PFA Kapton Fiber Glass Ceramic Fiber/ Silica Refrasil/Nextel Silica yarn INSULATION CODE INSULATION APPEARANCE OF CABLE TEMP. RANGE INSULATION ABRASION RESISTANCE FLEXIBILITY WATER SUBMERSION FLAME HUMIDITY RESISTANCE TO: P S T PF K F CF/SF RF/NF EF Wide range of insulations and conductor configurations are manufactured in house by our cable inhouse manufacturing Facility. Compensating and Extension Cables for thermocouples J, K, T ,E, N, R, S, B Types. RTD Cables in three wire & four wire configuration for simplex and six & eight wire for duplex are available. 9 CABLES FOR TEMPERATURE SENSORS & INSTRUMENTATION
  • 10. l immersion (with threaded fittings), in free air, clamped on, wrapped around, cast into aluminum, bronze or cast iron. l Heating banks with customized flange and connections are available with calculation of different parameters using special software. Used in various industrial processing such as liquid TUBULAR HEATERS Marathon Heater (I) Pvt. is a Joint Venture with Marathon Heater Inc.,USA for manufacturing high quality Industrial Heaters. Marathon Heater is one of the largest manufacturer of Industrial heaters in USA. HIGH WATT DENSITY CARTRIDGE HEATERS Configurations : Swaged in Leads, Crimped on Leads, Post terminals, Right Angle Leads, Teflon Seal, Silicon Rubber Seal, Epoxy Seal, Swaged in Braid, RightAngle Stainless Steel Braid, SS Flexible Conduit, Hex head pipe fittings, Flanges etc. Temperature Range : upto 900°C Material : SS304, SS316, Incoloy 10 INDUSTRIAL HEATERS CUSTOM BUILT HEATING UNIT Dutch Heaters Large Tank Heaters Circular Heaters Flanged Immersion Heaters
  • 11. l Temperature Range upto 450°C l HighTemperature oxidation resistant metal sheath l High grade mica insulation provides excellent electrical insulation at high temperatures and is resistant to moisture. l Uniform Heating & ReliableAccuracy. l Energy saving heaters with outer insulation cover. MICA BAND, CERAMIC BAND HEATER & STRIP HEATERS SILICON RUBBER HEATERS l Temperature Range up to 250°C l High Die Electric Strength, Flame retardant, NonToxic. l Easy to install on variety of surface including curbed surfaces l Uniform heating,Adaptability, Long Life l Good for heating drums, de-icing, vending machines, atms, aircrafts, cars, and maintaining a comfortable temperature in medical equipments, such as CATscanners. l Available with inbuilt thermostate / thermocouple/RTD for temperature measurement and control. 11 INDUSTRIAL HEATERS MINERAL INSULATED HEATING CABLES ŸAvailable in Different sheath material - SS304,SS316, SS310, INCONEL600 ŸSurface temperature upto 1000°C ŸCables are suitable for heating tanks, valves, pipes, immersion heaters, pumps, tools and industrial process heating systems ŸAvailable in different customized size and termination MgO Heating Conductor Metal Sheath Typical Application
  • 12. 12 PYROMETERS Instruments Features Temperature Range* Emissivity Spectrum Range Distance to Spot Size Ratio Response Time Accuracy Analog Output Digital Output AST A250 AST A450 AST A450C Analog Output & Digital Interface, peak picker, continuous laser targeting or view finder 2 Color design, Analog Output & Digital Interface, peak picker continuous laser targeting or through lens sighting 250°C - 3000°C 0.1...1 adjustable 1.6µm 50 :1 100 : 1 200 : 1 2msec. adjustable upto 10 sec. ±0.3% of measured value +1°C 4...20mA or (0-20mA/0-10V) optional 600°C - 2500°C 0.1...1 adjustable 1µm 200 : 1 2msec. adjustable upto 10 sec. ±0.3% of measured value +1°C 600°C - 2500°C 0.1...1 adjustable 0.7.....1.15 µm 100 : 1 200 : 1 20msec. Adjustable upto 10 sec. ±0.5% of measured value +1°C USB 2.0, RS-232 or RS-485 (Isolated) User Selectable Instruments AST A150 AST A250 FO/PL AST A450 FO/PL AST A450C FO/PL Features Temperature Range Emissivity Spectrum Range Distance to Spot Size Ratio Response Time Accuracy Analog Output Digital Output Digital pyrometer with mono fiber optic cable 250° - 1800°C 0.1...1 adjustable Min spot 1mm 2msec. Adjustable upto 10 sec. ±0.3% of the measured value +1°C 1.6µm USB 2.0, RS-232 or RS-485 (Isolated) User Selectable. 4...20mA or (0-20mA/0-10V) optional Mono fiber optic cable with continuous pilot light usable in high ambient temp., digital & analog Interface, small spot size 600° - 2500°C 0.1...1 adjustable Min spot 1mm 2msec. Adjustable upto 10 sec. ±0.3% of the measured value +1°C 1µm 2color design, mono fiber optic cable with continuous pilot light usable in ambient temp., digital and analog interface 800° - 3200°C 0.1...1 adjustable Min spot 1mm 20msec.Adjustable upto 10 sec. ±0.5% of the measured value +1°C 0.7 .....1.15µm 100°…700°C 0.1...1 adjustable 2….2.6 μm 50 : 1 2msec. Adjustable upto 10 sec. 4...20mA or (0-20mA/0-10V) optional USB 2.0, RS-232 or RS-485 (Isolated) User Selectable. Analog Output & Digital Interface, peak picker, cont. laser targeting Upto 400°C: 3°C, above 400°C: 0.5% of measured value in°C+1°C A- Series AL- Series AL- Series Fiber Optics * in Different temperature ranges AST AL30 AST AL514 AST AL390 USB 2.0, RS-485/RS- 232(User selectable) 4….20mA or 0-20mA or 0- 10V user selectable Digital pyrometer with analog output & digital Interface USB output, peak picker & laser targeting ±1.5% of temperature reading or 4°C 60msec. 0° - 1000°C 0.1….1 adj. 8….14 μm 50 : 1 100 : 1 300°…2500°C 0.2….1 adj. 5.14 μm 50 : 1 300°…1400°C 0.1…..1 adj. 3.9 μm Digital pyrometer with analog output & digital Interface USB output, peak picker & laser targeting USB 2.0, RS-485/RS-232(User selectable) 4….20mA or 0-20mA or 0-10V user selectable ±1.5% of temperature reading or 4°C 60msec.
  • 13. 13 PYROMETERS Extended head in 2color design with analog output and digital interface peak picker Inbuilt LCD & keypad for parameterization AST E450 PL AST E450C PL AST EL50 AST 450G2 ALUMINUM TCT 500 TCT 750 TI 1500 TI 2400 Digital pyrometer with extended optical head. Analog and digital output, peak picker. Inbuilt LCD & keypad for parameterization 4...20mA or 0-20mA/0-10V optional USB 2.0, (RS-232/RS-485 Optional) 100°C - 1000°C Special Algorithm Multiple Spectral Range 10 mm from 1 mtr distance 51msec. upto 10 sec. adjustable ±1% of measurable value COM1:RS-232, COM2:RS-422/RS-485 800° - 2500°C 0.1.....1 adjustable 80 : 1 20msec. Adjustable upto 10 sec. ±0.5%of the measured value +1°C 0.7.....1.15 µm 0° - 800°C 0.1.....1 adjustable 2 : 1 15 : 1 60msec. ±1.5% of the temp. reading or 2°C 8.....14 µm 4...20mA or 0 20mA /0-10V optional -60 to 500°C 12 : 1 1 sec. +/-2% of reading or 2°C whichever is greater Single laser targeting light 8.....14µm 0.95 Single laser targeting light -60 to 750°C 0.1.....1 adjustable 30 : 1 1 sec. ±2% of the reading or 2°C which ever is greater 8.....14µm Dual laser targeting light -60 to +1500°C 0.1.....1 adjustable 50 : 1 1 sec. ±2% of the reading or 2°C which ever is greater 8.....14µm Dual laser targeting light for high temperature 200 to 2400° C 0.1.....1 adjustable 100 : 1 1 sec. ±2% of the reading or 2°C which ever is greater 1.1.....3.7µm Extended optical head. Analog and digital output, peak picker. Inbuilt LCD & keypad for parameterization Digital & analog, measures through smoke, dust, water vapor etc. 2 wire pyrometer for glass industry fast digital & analog interface with heavy duty optic cable usable in high ambient temp. without cooling 600°C - 1800°C 0.05....1 adjustable 1µm 100 : 1 250msec. upto 10 sec. adjustable ±0.3% of measured value or 3°C which is greater 4...20mA USB 2.0 - - 600° - 1900°C 0.1.....1 adjustable 80 : 1 10msec. Adjustable upto 10 sec. ±0.3% of the measured value +1°C 1µm 250° - 1800°C 0.1.....1 adjustable 20 : 1 40 : 1 80 : 1 10msec. Adjustable upto 10 sec. ±0.3% of the measured value +1°C 1.6µm AST E250 PL E-Series T-Series Glass Industry Molten Metal Portables Specification are subject to change without prior notice. AS2T50T2- 350° - 1500°C 1.6 µm 0.1...1 adjustable Laser Targeting Light, TTL Output 100:1 200:1 50msec. Adjustable upto 10 sec. TTL Output 4-20 mA, Load Independent Current, Linear Temperature Output Max Load: Max 500Ω at 24 V, Max 200Ω at 18 V AS4T50T2- Upto 1500°C: 0.8% of measured value +2°C Above 1500°C: 1% of measured value +1°C 100:1 200:1 1 µm 0.1...1 adjustable 600° - 2100°C AST TL8 Small and robust infrared temp. sensors, 2-wire connection 15 : 1 0°…500°C 0.1....1.2 adjustable 8….14 μm 100msec...10sec adjustable ±2% of temp. reading or 3°C 0 - 5V, T/C type J or K, 4 - 20mA TTL Output
  • 14. 14 GAUGES l System for high temperature areas in Steel, Glass, Cement and Power Industries. l Special Cameras and lenses, Furnace Probes, Regulating and Control Equipments l Normal And Thermal view Options Furnace Monitoring Cameras with retractable facility are available for various Industrial Applications. FURNACE MONITORING SYSTEM TEMPERATURE GAUGES l Sensing Elements : Bourdon Tube, Sealed diaphragm, Compact sealed diaphragm, Schaffer Diaphragm, Capsule Diaphragm Dampening Liquid Glycerin/Silicon oil filled l Dial Size : 40, 50, 63, 80, 100, 150, 250 mm 2 2 l Range : Vacuum, Compound, 0....1Kg/cm to 0....2100Kg/cm l Accuracy : ±1% FSD l Over-Range Protection : 30% above FSD l Standard : IS : 3624, EN837 l Enclosure Protection : IP-55, IP-65 (Filled) l Connection : 1/8”, 1/4”, 3/8”, ½” BSP/NPT(M/F) l Mounting : Bottom/ back direct , Bottom surface, Back panel, Back bracket mounting l Special Pressure Gauges : l Maximum reading pointer pressure gauge l Homogenizer Pressure Gauge l Mud Pressure Gauge l Electric Contact Pressure Gauge l l Sensing Elements : Bi-metal, liquid filled, Gas filled Dampening Liquid Glycerin/Silicon oil filled l Dial Size : 63, 80, 100, 150, 250 mm l Stem Dia : 6, 8, 10. 12 mm l Range : Min. -40°C, Max. 650°C l Accuracy : Class 1 as per EN13190 l Over-Range Protection : 30% above FSD l Standard : EN13190/IS13211 l Enclosure Protection : IP-55, IP-65 (Filled) l Connection : 1/8”, 1/4”, 3/8”, ½” BSP/NPT(M/F) l Mounting : Center back, Bottom direct, Every angle mounting l Special Feature : l Electric ContactTypeThermometer l Dual Scale l External ZeroAdjustment l Gas/Liquid filled with capillary max length upto 30 Mtr l PRESSURE GAUGES
  • 15. 15 FURNACES Note: We can design & manufacture a wide range of custom built Products as per process requirement of the customer. Tempsens Linn Thermal Solutions Pvt. Ltd. is a joint venture company between Linn High Therm, Germany & Tempsens Instruments India for manufacturing Laboratory Furnaces, Induction Heating Furnaces & Microwave Furnaces. Type : LM, VMK, KK, KK-H etc. Max. Temperature : Upto 1800°C Standard laboratory, chamber, and tube furnaces, rotary tube furnaces; all systems available with protective gas and vacuum. Sample Preparation for Spectroscopy High/Medium frequency generators/inverters with power up to 400 kW for brazing, soldering, hardening, melting, bonding, preheating, and shrinking. Heating systems for crystal growing, plasma, excitation, testing equipment, surface modifications in research, development, and production. Induction heated sample preparation machines for spectroscopy for remelt and fusion of oxidic materials, metals, development of alloys and standards. Suited for XRF/RFA, Emission,AAS, ICP, X-Emission. Special tube furnace for the heat treatment of steel sheet under protective gas. 5 zone heating. Insert tubes radially arranged. Water cooled end flanges. Protective gas inlet in the middle of the furnace. LABORATORY FURNACES & SHUTTLE KILN FOR CERAMICS INDUCTION HEATING TUBE & ROTARY TUBE FURNACE MICROWAVE FURNACE Application Casting Application Casting machines for all metals incl. Ti, TiAl, Mg and alloys used in industry, jewelery, dental, and for medical implants. Casting weights up to 3000 g. For universal application easy operation with wide temperature available with vacuum & gas environment Batch and continuous microwave systems for applications in drying and sterilizing of bulk materials, insulation materials, pharmaceutical products, technical ceramics and natural produce. Other applications include hardening of plastics, debinding and sintering units for ceramics and sintered metals, as well as flow heaters.
  • 16. Calibration baths and master sensors to fulfil most demanding temperature calibration requirements are available in different models right from -80°C to 1700°C. Customer can choose suitable bath to fulfill their needs. Highly Accurate Master Temperature Sensors in various configuration are available with Calibration certificate from NABL Accredited in house Lab. l SSPRT l RTD : Pt 100 Accuracy : 1/10, 1/5, 1/3, 1/2 DIN, Class A Sheath Material : SS316/ Inconel/Quartz l Thermocouple : K/N/R/S Accuracy : Special, Class 1, with Cold junction compensation Sheath Material : Inconel/Ceramic (KER 710-C 799) REFERENCE JUNCTION UNIT l 0°C & 60°C Thermoelectric reference unit l Eliminates Old Fashioned “Ice Bath” l Versatile use in industries, Laboratories, Instrument Shop l NABL Traceable Calibration Available Type CALref 0 CALref 60 Channel 20 0°C J,K,T,E,N,R,S,B J,K,T,E,N,R,S,B24 60°C Ref. Temp. Type of Junction 16 CALIBRATION BATHS MASTER SENSORS Model Range Stability BATH CALsys -80/50 -80....+50°C ±0.1°C CALsys -40/200 -40....+200°C ±0.01°C CALsys 250 50....+250°C ±0.1°C DRYBLOCK CALsys -15/110 -15.... +110°C ±0.1°C CALsys 650 50.... +650°C ±0.1°C CALsys 1200 250.. +1200°C ±0.5°C CALsys 1200L 300.. +1200°C ±0.5°C CALsys 1500L 500...+1500°C ±1.0°C CALsys 1700L 500...+1700°C ±2.0°C BLACK BODY CALsys -15/110BB -15......+110°C ±0.1°C CALsys 1200 BB 300....+1200°C ±0.5°C CALsys 500 BB 50......+500°C ±1.0°C FASTCAL2600 700....+2600°C ±3.0°C FASTCAL1200 300....+1200°C ±1.0°C CALsys 1500 BB 500....+1500°C ±1.0°C CALsys 1700 BB 500....+1700°C ±2.0°C
  • 17. FIXED POINT CALIBRATION FACILITIES CALIBRATION SERVICES THERMOGRAPHY SERVICES We provide thermography services for various industries. Thermography enables to monitor the thermal efficiency of critical process systems that rely on heat transfer of retention. This is one of the most powerful, fast and one of the most cost-effective condition monitoring technique that has wide application in any industry in detecting incipient faults, if left unattended, would not only lead to loss of productivity and quality but also increase operations and maintenance costs. Sample Thermography Report Tempsens Calibration Center is an independent unit of Tempsens instruments (I) Pvt. Ltd. We have calibration laboratories at Udaipur, Vadodara & Bangalore. We are Accredited for wide range of temperature calibration services. It is the only private sector Laboratory in the country with accredited Fixed Point Temperature calibration Facilities. The lab has highly stable calibration furnaces, measuring instruments and accurate master sensors traceable to National and international Standards. The calibration center functions as per ISO17025/NABL standards. Calibration of contact type sensors can be made in 0 0 temperature range of -196 C to 1600 C.and Calibration of non contact type sensors can be made in 0 0 temperature range 0 C to 2700 C. Further the laboratory is accredited for onsite temperature calibration. IN HOUSE CALIBRATION FACILITY Contact Type RTD, Thermocouples Thermometers Non Contact Type Pyrometer 0 0 0 C to 100 C 0 0 >100 C to 500 C 0 0 >500 C to 1500 C 0 0 >1500 C to 1700 C 0 0 >1700 C to 2700 C 0 0.03 C 0 0.03 C 0 0.04 C 0 0.12 C 0 1.26 C 0 2.64 C 1.5 0 2.4 C 0 2.72 C 0 3.27 C 0 5.3 C 0 C Quality Measured/ Instruments Temperature Range Calibration & Measurement Capability 0 0 -38 C to 0 C 0 0 >0 C to 140 C 0 0 >140 C to 250 C 0 0 >250 C to 650 C 0 0 >650 C to 1200 C 0 0 >1200 C to 1600 C -196 C 0 -80 to -38 C 0 0.05 C 0 0.05 C 0 Quality Measured/ Instruments Temperature Range ON SITE CALIBRATION FACILITY Non Contact Type Pyrometer Calibration & Measurement Capability Contact type RTD. Thermocouples Thermometers -25°C to 0°C 0 0 >0 C to 140 C 0 0 >140 C to 250 C 0 0 >250 C to 650 C 0 0 >650 C to 1200 C 0.07 C 0 0.04 C 0 0.09 C 0 0.12 C 0 1.26 C 0 0 C to 100 C 0 0 >100 C to 500 C 0 0 >500 C to 1200 C 0 0 1.50 C 0 2.40 C 0 2.72 C 0 Quality Measured/ Instruments Temperature Range Calibration of SPRT/PRTS/ THERMOCOUPLES etc. 0 Triple Point of Water (0.01 C) 0 Melting Point of Gallium (29.7646 C) 0 Freezing Point of Tin (231.928 C) 0 Freezing Point of Zinc (419.527 C) 0 Freezing Point of Aluminum (660.323 C) 0 0.0035 C 0 0.0070 C 0 0.0070 C 0 0.0075 C 0 0.0075 C Calibration & Measurement Capability 17 SERVICES Multipoint Position Calibration of Chamber, Oven, Furnaces (Thermal Mapping(TUS)) -80 C to 200 C 0 0 >200 C to 1200 C 0 0 0.87 C 0 6.30 C 0 We also offer both at Lab & On-Site Calibration of Furnace/Bath from -80 to 1600°C and Black Body Calibration from 50°C - 1700°C.
  • 18. TEMPERATURE INDICATORS / CONTROLLERS Size : 48 x 96 mm Input signal type : mA, mV, full scale/zero adjustable Output : Relay Output, Auxiliary Power supply : 24V, 30mA Accuracy : ±0.3% FS Digital Communication : RS 485 4-20mA(retransmission) TEMPERATURE TRANSMITTER l Head Mounted Transmitter with SMART l Head Mounted Transmitter with HART Protocol l Din Rail Mounted Transmitter with HART Protocol l Field Mounted Transmitter HAND HELD TEMPERATURE INDICATORS l Indicators for K type Thermocouple Model : Tempmet 05 - 1 channel l For Thermocouples – R,S,K,N,J,T type Model : Tempmet 02 - 1 channel Tempmet 04 (with datalogger)– 4 channels, Tempmet 05 (with datalogger)– 1 channel l For RTDs– Pt 100, 200, 500, 1000 Model : Tempmet 01 - 1 channels l For All types of Thermocouples & RTDs Model : Tempmet 03 (with datalogger ) - 2 channels PAPERLESS RECORDERS l 6.4” TFT Color LCD with VGA Display in 640x480 pixels. l 6, 18 isolated Analog Inputs l Plug & play I/O cards for easy expansion l Infrared detector to prolong lifetime of LCD l Ethernet as standard and optional RS-232/422/485 communication l High accuracy 18-bit A-D Analog Input l 15-bit D-A Analog Output. Tempmet 01 Tempmet 05 18 TEMPERATURE CONTROL & INDICATORS
  • 19. THERMOCOUPLES REFERENCE DATA (ITS 90) m V v/s Temperature other sheath materials like Pyrosil , Titanium, Tantalum, Molybdenum, Graphite, Aluminum rtc. are available against specific requirement TECHNICAL REFERENCES C 19 00000000 0 1.451 3.089 4.863 6.731 8.655 10.606 12,558 14.494 16.397 18.257 20.066 21.819 23.514 25.148 26.722 28.236 29.688 “C” WRe5%-Wre26% ASTME 230 1800 1900 2000 2100 2200 2300 31.078 32.404 33.660 34.839 35.932 36.922 4.5°C or ±1.0% 22.674
  • 20. THERMAL ENGINEERING SOLUTIONS CHINA WUXI Tempsens Instruments Co. Ltd. Rm 911,ShiDaijieDou, No.655, Hubin Rd., Binhu District, Wuxi, Jiangsu, CHINA Ph.:+86-510-385116563 Fax.:+86-510-385116563 Email: sophia@tempsens.com Tempsens Instruments (l) Pvt. Ltd. U# ll A-190, Road No.5, M.I.A,. Udaipur-313003 (Rajsthan) INDIA Ph.:+91-294-3052900 Fax.:+91-294-3052950 Email: info@compensatingcables.net info@tempsens.com Tempsens Instruments (l) Pvt. Ltd. U# l B-188A, Road No.5, M.I.A,. Udaipur-313003 (Rajsthan) INDIA Ph.:+91-294-3057700 to 800 Fax.:+91-294-3057750 Email: info@tempsens.com INDIA Tempsens Instruments GmbH Loehestrasse 37, 53773 Hennef, GERMANY Ph.:+49-2242-8703-22 Fax.:+49-2242-8703-20 Email: hmueller@tempsens.de GERMANY www.thermowellworld.com | www.temperaturecalibration.in |www.glassthermocouples.com | www.compensatingcables.net | www.marathonheater.in w w w. t e m p s e n s . c o m CERTIFICATES