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Singapore Polytechnic
Commercialization Process
On
6 March 2009
By
Dr G H Tan
•President of Singapore Industrial
Automation Association
•M.D. of SysEng (S) Pte Ltd
With all the bad economical news
around, we must look forward and
be optimistic.
Our forefathers generation went
through Second World War and
raised us, we should be considered
more fortunate than them.
Let us look forward to help our Next
Generation.
SIAA Brief Overview
Year of Registration 1982 (25 years of history)
Industry Sector Horizontal Industrial Automation supporting Multi-sector
Membership Size Corporate Membership: 48
Overseas Corporate Membership: 2
Individual Membership: 33
Others: 87
Total: 170
Purpose Mission:
To be the leading hub for knowledge in the applications of Automation
Technology and Business Catalyst.
Objectives:
1) Vanguard of the Automation Industry
2) Support and implement recommendations spearheaded by
government agencies relating to National Initiatives
3) Promote Automation Technologies & Businesses
4) Promote Application of Machine-to-Machine (M2M) Business
Solutions in various industries to help improve Quality, Efficiency &
Productivity
Experiences in Three Phases
1) Concept to Prototype ( 1 unit )
2) Prototype to Mass Production
(1,800 units / Line / Day)
3) Bring Technology into
Business
Stator
shape
and
windings
Academic Environment to Prototype 1976 - 1979
Stator
Rare Earth
Magnet
Finite Element Magnetic Field Prediction
My work place for 3 years
Phase 1 – Concept to Prototype
10,000 rpm Torque Rig
Phase 2 : Prototype to Mass Production
Product Creation Process/Design Rules
Quality/Design For Manufacturing
1980 to 1993 in Philips Toa Payoh Factory
• Development Engineer(1980) myself
• Senior Development Engineer(1981) myself
• Section Manager(1982) 3 staff
• Chief Engineer(1983) 6 staff
• Quality Assurance Manager(1984) 80 staff
• Production Engineering Manager(1987) 12 staff
• Engineering Manager(1988) 100 staff
• Senior Manager(1991) 110 staff
Phase 3: Bring Technology to Business
Started SysEng is 1994
•Test Engineering, Embedded Software,
Remote Monitoring Systems
•From Concept Ideas into a Solution or
System which the clients can benefit to
improve their Quality, Productivity and
Flexibility
•Involved in Singapore Industrial Automation
Association
Principles:
•Functionality
•Performance
•Reliability
•Convenience
•Price
Order of Priority at
different
Commercialization
Phases
Concept to
Prototype
x 1
Local
Prototype to
Production
x 10,000
Regional
Production to
Sustaining
x 10,000,000
Global
Functionality
Reliability
Price
Performance
Reliability
Reliability
Price
Convenience
Price
Concept to
Prototype
Prototype to
Production
Production to
Sustaining
R&D
Speed
Marketing
Manufacturing
Speed
Speed
Marketing
Convenience
Marketing
Magnitude in Log scale
KnowledgeintheWorld
Read
101,000,000
1010
Understand105
Apply
103
Education trains you to
acquire Knowledge and then
apply what you have been
trained for. This is normal
path.
Then do the reverse, after
knowing what is required for
applications, go back to the
Knowledge Centers to select
what is relevant to your
business.
Consider the opportunities
and constraints in which
the product / service
evolves based upon its
need in the Market
Challenges
which we face
Effects of China and India ’s Emergence
1980 1990 1995 1997 2000 2005
Electronic
industry – low to
mid end
manufacturing
Peak of
Automation
Crash
Neighboring
countries
New high
end industry
Growth
Source: Droege & Comp. research, members' interviews
SIAA is pushing for
change of automation
SIAA
Component
Distributors
Systems
Integrators
Software
Suppliers
Controls
Local Automation
Industry
Support
Course of Action
• Upgrade knowledge and
skills
• Build Alliances
• Develop niches
• Do nothing
Option 1
• Become contract
manufacturers
• Support new
manufacturing sectors
Option 2
• Develop new products
• Create new markets
• Enter into Big League
Option 3
• Wind business up ????
• Sell off business ?????
Evolve
& adapt
Options
to
choose
SIAA_020715
15_Presentation_EDBProject_Members
© Droege & Comp. 2002
Yesterday Today Tomorrow
Options which Members of SIAA are facing
Cost Structure changes in Singapore
• Move from low cost Manufacturing to
Knowledge Intensive Base Industries
• Percentage Movement from Higher
Material - Low Manpower cost structure
to Lower material and Higher Manpower
content
• Trend show follows Europe like no
longer repair component level but change
at module level for servicing
• Certain professional equipment and
services are commoditized for a larger
market like Computers, Mobile
Communication Devices, Medical
Devices.
Material
Manpower
Effort
Material
Manpower
Effort
1970
to
1980
1990
to
2020
Knowledge
Base Service
Low Cost
Manufacturing
Opportunities
which we have
In-depth knowledge and experience
in Multi-Disciplinary Expertise,
• Early adopters in Information
Technology amongst the
manufacturing and technology
industries,
• Well supported by Research &
Development by Government and
Institution,
• Availability of large pool of local
and foreign engineers to provide
regional support.
• Geographically Small to Develop and Test bed new
technologies and Design Changes can be addressed
within 45 mins (East to West)
• Accessible Cross Disciplinary Companies to come
together. Ideal for new Design/Automation
Technologies Deployment
• Many Technology Small & Medium Enterprises
(SME) within a small country with excellent supplier
network to develop new solutions to shorten the time
to market
Small is Beautiful
The small size of Singapore is
NOW its Advantage and to copy
Singapore, that country has turn
small and compact to copy
Singapore, which is impossible to
do ! A big country cannot grow
small
Big Countries are like a Big Sharks
on top of the food chain, and we in
Singapore are guppies only
Big Countries
Singapore
We are Guppies surrounded by Big Sharks
Many niche markets =
Many small ponds, where
Singapore can grow but there is
not enough water for Sharks to
enter. Enter a segment where the
Sharks are NOT interested
Big Countries
They can do it if they are keen. Hence our product
life cycle will be short for us, in-turn short time in
market
Swim faster
than the rest !
• Government support for Local SMEs to evolve
• Technological gap between the R&D Investments by
A*STAR and SME is very wide.
• Bring the technology into the market needs a
Productization Bridge
• Market Intelligence for industrial trends Capitalizing
the excellent Wire-less & Internet Infra-structures
(IDA’s iN2015 Strategy)
• Automation SMEs are changing in their businesses
from Hard to more Soft Automation
• Emergence of Specialized Automation Businesses,
Machine Builders and System Integrators
Construction
Facility/Building/Home
Logistics/SupplyChain
SIAA M2M Model
Domain Specific Sensors @ Data
Generation Layer with Networked-Devices
Internet Enabling
Mobile Enabling
Network Enabling
Data Management of Sensor Outputs
Healthcare
High-EndManufacturing
Transport
Telematics/In-Vehicle
Environment
RenewableEnergy
Vertical Domain
Knowledge crosses
with Technology
Horizontal Layers
Model by O.J. Chung of Singapore Polytechnic
M2M Device Applications
Telco Customer Profile in New M2M
Machine
Customers
outnumber
Human
Customers
by
2:1
Source: Harbor Research, Inc
Now Future
M2M
Parameters to consider for
Commercialization
Successful Product
innovation requires more
than good design
Commercialization is actually
considering Human needs
•Convenience of Use
•Performance
•Price
Product Specific: Portable then
•Power consumption
•Size & Weight
It requires a competitive
organization also to:-
Shorten Lead Times
Simplify
Co-operate
Monitor
Plan Do Check Action
Risk as Innovation = Uncertainty
Creating New Products, Services and
Markets is like exploring New
Continents
With Creativity, Stubbornness and / or
Vision, new markets are discovered
with unlimited opportunities and
unknown risks
•Keep in direct contact with markets,
customers and competitors.
•Market information is like fish: Good for
consumption when it is fresh
•Simplify the product structure as there are
hidden cost to consider
•Keep an eye on ratio of New and Existing
Products. Too many new will be risky. Existing
product is good cash flow but has potential
threats in future
•Long term innovation may mean spending
money 5 to 10 years ahead of
market introduction
•Quality and Reliability must always have
priority
•Involve all relevant parties from the
beginning: Interdisciplinary co-operation and
co-makership
•Design your product for production
Industrial Experience is an Asset in Research
•Really Creative people are a scarce , though
often difficult to manage, resource. See it that
their creativity finds a receptive environment
•New products in new markets need creative
marketeers
Thanks you
for
your Attention

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Commercialization Seminar Process

  • 1. Singapore Polytechnic Commercialization Process On 6 March 2009 By Dr G H Tan •President of Singapore Industrial Automation Association •M.D. of SysEng (S) Pte Ltd
  • 2. With all the bad economical news around, we must look forward and be optimistic. Our forefathers generation went through Second World War and raised us, we should be considered more fortunate than them. Let us look forward to help our Next Generation.
  • 3. SIAA Brief Overview Year of Registration 1982 (25 years of history) Industry Sector Horizontal Industrial Automation supporting Multi-sector Membership Size Corporate Membership: 48 Overseas Corporate Membership: 2 Individual Membership: 33 Others: 87 Total: 170 Purpose Mission: To be the leading hub for knowledge in the applications of Automation Technology and Business Catalyst. Objectives: 1) Vanguard of the Automation Industry 2) Support and implement recommendations spearheaded by government agencies relating to National Initiatives 3) Promote Automation Technologies & Businesses 4) Promote Application of Machine-to-Machine (M2M) Business Solutions in various industries to help improve Quality, Efficiency & Productivity
  • 4. Experiences in Three Phases 1) Concept to Prototype ( 1 unit ) 2) Prototype to Mass Production (1,800 units / Line / Day) 3) Bring Technology into Business
  • 5. Stator shape and windings Academic Environment to Prototype 1976 - 1979 Stator Rare Earth Magnet Finite Element Magnetic Field Prediction My work place for 3 years Phase 1 – Concept to Prototype 10,000 rpm Torque Rig
  • 6. Phase 2 : Prototype to Mass Production Product Creation Process/Design Rules Quality/Design For Manufacturing 1980 to 1993 in Philips Toa Payoh Factory • Development Engineer(1980) myself • Senior Development Engineer(1981) myself • Section Manager(1982) 3 staff • Chief Engineer(1983) 6 staff • Quality Assurance Manager(1984) 80 staff • Production Engineering Manager(1987) 12 staff • Engineering Manager(1988) 100 staff • Senior Manager(1991) 110 staff
  • 7. Phase 3: Bring Technology to Business Started SysEng is 1994 •Test Engineering, Embedded Software, Remote Monitoring Systems •From Concept Ideas into a Solution or System which the clients can benefit to improve their Quality, Productivity and Flexibility •Involved in Singapore Industrial Automation Association
  • 9. Concept to Prototype x 1 Local Prototype to Production x 10,000 Regional Production to Sustaining x 10,000,000 Global Functionality Reliability Price Performance Reliability Reliability Price Convenience Price
  • 10. Concept to Prototype Prototype to Production Production to Sustaining R&D Speed Marketing Manufacturing Speed Speed Marketing Convenience Marketing
  • 11. Magnitude in Log scale KnowledgeintheWorld Read 101,000,000 1010 Understand105 Apply 103 Education trains you to acquire Knowledge and then apply what you have been trained for. This is normal path. Then do the reverse, after knowing what is required for applications, go back to the Knowledge Centers to select what is relevant to your business.
  • 12. Consider the opportunities and constraints in which the product / service evolves based upon its need in the Market
  • 14. Effects of China and India ’s Emergence 1980 1990 1995 1997 2000 2005 Electronic industry – low to mid end manufacturing Peak of Automation Crash Neighboring countries New high end industry Growth
  • 15. Source: Droege & Comp. research, members' interviews SIAA is pushing for change of automation SIAA Component Distributors Systems Integrators Software Suppliers Controls Local Automation Industry Support Course of Action • Upgrade knowledge and skills • Build Alliances • Develop niches • Do nothing Option 1 • Become contract manufacturers • Support new manufacturing sectors Option 2 • Develop new products • Create new markets • Enter into Big League Option 3 • Wind business up ???? • Sell off business ????? Evolve & adapt Options to choose SIAA_020715 15_Presentation_EDBProject_Members © Droege & Comp. 2002 Yesterday Today Tomorrow Options which Members of SIAA are facing
  • 16. Cost Structure changes in Singapore • Move from low cost Manufacturing to Knowledge Intensive Base Industries • Percentage Movement from Higher Material - Low Manpower cost structure to Lower material and Higher Manpower content • Trend show follows Europe like no longer repair component level but change at module level for servicing • Certain professional equipment and services are commoditized for a larger market like Computers, Mobile Communication Devices, Medical Devices. Material Manpower Effort Material Manpower Effort 1970 to 1980 1990 to 2020 Knowledge Base Service Low Cost Manufacturing
  • 18. In-depth knowledge and experience in Multi-Disciplinary Expertise, • Early adopters in Information Technology amongst the manufacturing and technology industries, • Well supported by Research & Development by Government and Institution, • Availability of large pool of local and foreign engineers to provide regional support.
  • 19. • Geographically Small to Develop and Test bed new technologies and Design Changes can be addressed within 45 mins (East to West) • Accessible Cross Disciplinary Companies to come together. Ideal for new Design/Automation Technologies Deployment • Many Technology Small & Medium Enterprises (SME) within a small country with excellent supplier network to develop new solutions to shorten the time to market Small is Beautiful
  • 20. The small size of Singapore is NOW its Advantage and to copy Singapore, that country has turn small and compact to copy Singapore, which is impossible to do ! A big country cannot grow small
  • 21. Big Countries are like a Big Sharks on top of the food chain, and we in Singapore are guppies only Big Countries Singapore We are Guppies surrounded by Big Sharks
  • 22. Many niche markets = Many small ponds, where Singapore can grow but there is not enough water for Sharks to enter. Enter a segment where the Sharks are NOT interested Big Countries They can do it if they are keen. Hence our product life cycle will be short for us, in-turn short time in market Swim faster than the rest !
  • 23. • Government support for Local SMEs to evolve • Technological gap between the R&D Investments by A*STAR and SME is very wide. • Bring the technology into the market needs a Productization Bridge • Market Intelligence for industrial trends Capitalizing the excellent Wire-less & Internet Infra-structures (IDA’s iN2015 Strategy) • Automation SMEs are changing in their businesses from Hard to more Soft Automation • Emergence of Specialized Automation Businesses, Machine Builders and System Integrators
  • 24. Construction Facility/Building/Home Logistics/SupplyChain SIAA M2M Model Domain Specific Sensors @ Data Generation Layer with Networked-Devices Internet Enabling Mobile Enabling Network Enabling Data Management of Sensor Outputs Healthcare High-EndManufacturing Transport Telematics/In-Vehicle Environment RenewableEnergy Vertical Domain Knowledge crosses with Technology Horizontal Layers Model by O.J. Chung of Singapore Polytechnic
  • 26. Telco Customer Profile in New M2M Machine Customers outnumber Human Customers by 2:1
  • 27. Source: Harbor Research, Inc Now Future M2M
  • 28. Parameters to consider for Commercialization Successful Product innovation requires more than good design
  • 29. Commercialization is actually considering Human needs •Convenience of Use •Performance •Price Product Specific: Portable then •Power consumption •Size & Weight
  • 30. It requires a competitive organization also to:- Shorten Lead Times Simplify Co-operate Monitor Plan Do Check Action
  • 31. Risk as Innovation = Uncertainty Creating New Products, Services and Markets is like exploring New Continents With Creativity, Stubbornness and / or Vision, new markets are discovered with unlimited opportunities and unknown risks
  • 32. •Keep in direct contact with markets, customers and competitors. •Market information is like fish: Good for consumption when it is fresh •Simplify the product structure as there are hidden cost to consider •Keep an eye on ratio of New and Existing Products. Too many new will be risky. Existing product is good cash flow but has potential threats in future •Long term innovation may mean spending money 5 to 10 years ahead of market introduction
  • 33. •Quality and Reliability must always have priority •Involve all relevant parties from the beginning: Interdisciplinary co-operation and co-makership •Design your product for production Industrial Experience is an Asset in Research •Really Creative people are a scarce , though often difficult to manage, resource. See it that their creativity finds a receptive environment •New products in new markets need creative marketeers