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Confidential
Distillery Seminar and Dailuaine Site Tour
Introduction
In conjunction with Nextgen
Tuesday 21 May 2013
Confidential
UK Based - Bracknell (& Cambridge)
Process Design - focus on liquids / low
solids - including fats + oils
Project Delivery - design & build
Team – 20+
Engineering –
process, mechanical, electrical
Operations – site based delivery, trials
Research – with York University
Sales, Marketing, Financial
Trials Unit - mobile Small Scale
Production Plant (SSPP)
Project Partners - UTS Biogas (Higher
Solids AD) / Ener-G (CHP)
2
CLEARFLEAU – AN OVERVIEW
Confidential
AD evolving into 3 core sectors:
MUNICIPAL (COMMUNITY): landfill diverted.
Diverse feedstocks (44 sites)
FARM: slurry & crop feedstocks
Lower cost technology (42 sites)
INDUSTRIAL: bio-degradable waste
On-site heat & power (16 sites)
Non – Water Industry (146 sites)
EVOLVING MARKETPLACE
Confidential
 Dairy Industry
 BV Dairy, Shaftesbury*
 Arla Foods, Stourton (Leeds)*
 Volac, South Wales*
 First Milk (Glenfield), Scotland / FM Group
 Barbers, Shepton Mallet*
 Food Processing Industries
 Nestle, Fawdon* / Nestle Group
 Brewing and Beverage
 Diageo, Speyside* / Diageo Group
 Hook Norton Brewery
 Biofuels
 Greenergy*, Immingham
 Olleco (Agri-Energy)*, Liverpool
4
OUR MARKET FOCUS
* Trials Undertaken
Confidential
Drivers to apply Anaerobic
Digestion (AD)
 Escalating energy costs
 Treatment capacity limits
 Effluent discharge consents
 Pressure on disposal costs
 Revenue generation potential
Project payback based on:
 Lower disposal costs
 On-site energy savings
 AD is revenue generative
− Incentive payments
− Carbon reduction
ON-SITE INDUSTRAL DIGESTION
Confidential
l
Type Band
RPI Index 1.048
AD Biogas ≤ 250 kW 14.0 14.0 14.7 15.16 14.0 13.3 12.6 12.0 11.4
AD Biogas > 250 kW - 500 kW 13.0 13.0 13.6 14.02 13.0 12.4 11.7 11.2 10.6
AD Biogas > 500 kW - 5 MW 9.4 9.4 8.96 9.24 8.96 8.6 8.1 8.1 8.1
RHI
Phase 1
Biogas
Combustion
< 200 kWt 6.8 7.1 7.1 7.3 7.5+
≤ 200 kWt 7.3
> 200 kW - 500 kW 5.9
> 500 kW 2.2
Current (+) index linked
RHI
Phase 2
Biogas
Combustion
Consultation
01-APR-2017-
31-MAR-2018
01-APR-2018-
31-MAR-2019
Installation eligibility dates between>
FIT
01-APR-2012-
30-SEP-2012
01-OCT-2012-
31-MAR-2013
01-APR-2013-
31-MAR-2014
01-APR-2014-
31-MAR-2015
01-APR-2015-
31-MAR-2016
01-APR-2016-
31-MAR-2017
Starting tariff (p/kWh)
+ 3.2 p/kWh for feed into grid
Tariffs are paid for 20 years from registration
date and are index linked for inflation
03-MAR-2012-
31-MAR-2012
Confidential
Anaerobic Treatment Plant
Location: Shaftesbury, Dorset
Activity: Independent dairy manufacturer
Build Dates: Nov 2009 - Sept 2010
Commissioned: Dec 2010
Key Features:
Material: 200m3 / day trade effluent/permeate
Plant: 1000m3 digester, high shear mixer,
solids separation & sludge thickener
Energy: 190 kWe combined heat & power
Outputs: 98% COD reduction from 25,400 mg/l
127 Nm3/hr biogas, 60% methane
20 t/week solid residue (soil improver)
Carbon: Electricity purchase cut by 60%
C02 emissions cut by 1,200 t/annum
DAIRY - BV DAIRY
7
Confidential
Anaerobic Treatment Plant
Location: Fawdon, Newcastle-upon-Tyne
Activity: Confectionery manufacture
Build dates: July 2012 - March 2013
Completion: Q2 2013
Key Features:
Feedstocks: 275m3 per day waste water
4t / day solids production residues
Plant: solids dissolution, balance tanks,
1550m3 digester, high shear mixer
Energy: 305 kWe combined heat & power
unit producing 368 kWh surplus heat
Outputs: 95%+ COD reduction from 15,000 mg/l
167 Nm3/hour, 50% methane
912 kg per day of solids residue
CONFECTIONERY - NESTLÉ
8
Confidential
Thank you
Any Questions?
www.clearfleau.com

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Clearfleau introduction - nextgen may2013 (rev1)

  • 1. Confidential Distillery Seminar and Dailuaine Site Tour Introduction In conjunction with Nextgen Tuesday 21 May 2013
  • 2. Confidential UK Based - Bracknell (& Cambridge) Process Design - focus on liquids / low solids - including fats + oils Project Delivery - design & build Team – 20+ Engineering – process, mechanical, electrical Operations – site based delivery, trials Research – with York University Sales, Marketing, Financial Trials Unit - mobile Small Scale Production Plant (SSPP) Project Partners - UTS Biogas (Higher Solids AD) / Ener-G (CHP) 2 CLEARFLEAU – AN OVERVIEW
  • 3. Confidential AD evolving into 3 core sectors: MUNICIPAL (COMMUNITY): landfill diverted. Diverse feedstocks (44 sites) FARM: slurry & crop feedstocks Lower cost technology (42 sites) INDUSTRIAL: bio-degradable waste On-site heat & power (16 sites) Non – Water Industry (146 sites) EVOLVING MARKETPLACE
  • 4. Confidential  Dairy Industry  BV Dairy, Shaftesbury*  Arla Foods, Stourton (Leeds)*  Volac, South Wales*  First Milk (Glenfield), Scotland / FM Group  Barbers, Shepton Mallet*  Food Processing Industries  Nestle, Fawdon* / Nestle Group  Brewing and Beverage  Diageo, Speyside* / Diageo Group  Hook Norton Brewery  Biofuels  Greenergy*, Immingham  Olleco (Agri-Energy)*, Liverpool 4 OUR MARKET FOCUS * Trials Undertaken
  • 5. Confidential Drivers to apply Anaerobic Digestion (AD)  Escalating energy costs  Treatment capacity limits  Effluent discharge consents  Pressure on disposal costs  Revenue generation potential Project payback based on:  Lower disposal costs  On-site energy savings  AD is revenue generative − Incentive payments − Carbon reduction ON-SITE INDUSTRAL DIGESTION
  • 6. Confidential l Type Band RPI Index 1.048 AD Biogas ≤ 250 kW 14.0 14.0 14.7 15.16 14.0 13.3 12.6 12.0 11.4 AD Biogas > 250 kW - 500 kW 13.0 13.0 13.6 14.02 13.0 12.4 11.7 11.2 10.6 AD Biogas > 500 kW - 5 MW 9.4 9.4 8.96 9.24 8.96 8.6 8.1 8.1 8.1 RHI Phase 1 Biogas Combustion < 200 kWt 6.8 7.1 7.1 7.3 7.5+ ≤ 200 kWt 7.3 > 200 kW - 500 kW 5.9 > 500 kW 2.2 Current (+) index linked RHI Phase 2 Biogas Combustion Consultation 01-APR-2017- 31-MAR-2018 01-APR-2018- 31-MAR-2019 Installation eligibility dates between> FIT 01-APR-2012- 30-SEP-2012 01-OCT-2012- 31-MAR-2013 01-APR-2013- 31-MAR-2014 01-APR-2014- 31-MAR-2015 01-APR-2015- 31-MAR-2016 01-APR-2016- 31-MAR-2017 Starting tariff (p/kWh) + 3.2 p/kWh for feed into grid Tariffs are paid for 20 years from registration date and are index linked for inflation 03-MAR-2012- 31-MAR-2012
  • 7. Confidential Anaerobic Treatment Plant Location: Shaftesbury, Dorset Activity: Independent dairy manufacturer Build Dates: Nov 2009 - Sept 2010 Commissioned: Dec 2010 Key Features: Material: 200m3 / day trade effluent/permeate Plant: 1000m3 digester, high shear mixer, solids separation & sludge thickener Energy: 190 kWe combined heat & power Outputs: 98% COD reduction from 25,400 mg/l 127 Nm3/hr biogas, 60% methane 20 t/week solid residue (soil improver) Carbon: Electricity purchase cut by 60% C02 emissions cut by 1,200 t/annum DAIRY - BV DAIRY 7
  • 8. Confidential Anaerobic Treatment Plant Location: Fawdon, Newcastle-upon-Tyne Activity: Confectionery manufacture Build dates: July 2012 - March 2013 Completion: Q2 2013 Key Features: Feedstocks: 275m3 per day waste water 4t / day solids production residues Plant: solids dissolution, balance tanks, 1550m3 digester, high shear mixer Energy: 305 kWe combined heat & power unit producing 368 kWh surplus heat Outputs: 95%+ COD reduction from 15,000 mg/l 167 Nm3/hour, 50% methane 912 kg per day of solids residue CONFECTIONERY - NESTLÉ 8

Editor's Notes

  1. Blackmore Vale (BV) Dairy – overview - process milk into cream, soft cheese and yoghurt for sale to food service and manufacturersFinance from ETF (Environ. Transformation Fund) – administered by WRAP, funded by DECC and DEFRA (don’t mention the logos!), as part of a Government initiative to stimulate wider adoption of innovative ADThis project is part of efforts by BVD to decrease it’s carbon footprint – C02 / other greenhouse gas emissions can be reduced by cutting fossil fuel consumption or generating renewable energy – BVD is doing both – generating heat and electricity