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Chris Witkowski
Fixture and Test Design Presentation
1024 Minnesota Troy Mi. 48083
586.738.4651
chriswitkowski@yahoo.com
Vacuum Test Chamber
A vacuum test chamber for leak testing large harnesses
Pressure Test Chamber
A pressurized chamber to test a device for leaking
Submergence Test Fixture
A test system to hold a harness and submerge in heated water during leak testing
Heater Controller Submergence
A controller to maintain four heaters simultaneously at a selectable temperature
Laser Test Controller
A complex electrical system used for testing a laser system
Boroscope Optical Alignment System
A complex system to optically align a boroscope inspection device
Cable Test Chamber
A very effective chamber to vacuum submergence test long cables
Float Test Fixture
A fixture using a pumped variable liquid level to test the on/off dimension of a float
Bar Cutting Fixture
A system to hold a steel bar for cutting at the exact required angle
Cable Assembly Stations
Assembly stations designed to minimize the assembly footprint for a large harness
contract
O-ring Cord Cutting Fixture
A fixture for cutting o-ring cord to prep for bonding
Air Switch Test Fixture
A fixture to test the on/off points of a precision air switch
Boroscope Fixture
A system for correctly aligning optics during manufacturing
Wire Dispenser
A wire dispensing system to organize and present wires for quick manufacturing
Connector Assembly Fixture
A fixture to hold the assembly vertical for quick outlet installation
Cable Jacket Installation Fixture
A system to install tight fitting jackets over cables
Connector Hardware Fixture
A fixture to flip and rotate connectors to properly orientate for quick screw installation
Sound Proof Cabinet
A cabinet to test a audio detection device
Spray Booth
A booth to exhaust sprayed chemicals used during manufacturing
Connector Fixture
A fixture to properly torque and clock connectors
Foam Block Alignment Fixture
A fixture to precisely align foam block placement on a hardware device
Cable Electrical Test Fixture
A fixture for quick electrical testing of multiple length cables
Cable Assembly Board
An assembly board to pre-assemble partial cables for the main harness assembly
Harness Assembly Fixture
A fixture to assemble, test and shrink harnesses on one board
Shaker Test Fixture
A shake test fixture for testing connector connection endurance
Soldering Connector Fixture
A connector soldering aide with size and angle adjustment
Cable Jacket Shrink Oven
A modified convection oven to accept large cables connectors to greatly reduce jacket
shrink time

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A design presentation of Chris Witkowski