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U.S. Bellows, Inc. Worldwide Leader in Metallic and Fabric Expansion Joints ▫  Fast Turnaround  ▫   Repair  ▫  Replace  ▫  Refurbish  ▫  Quick Delivery  ▫
Introduction to U.S. Bellows ,[object Object],[object Object],[object Object],[object Object],[object Object],Manufacturing Facility ,[object Object],[object Object],[object Object]
Certification / Membership ,[object Object],[object Object],[object Object],[object Object],[object Object],EJMA Technical Committee Meeting (Barcelona, November 2009)
Certification / Membership ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Manufacturing Qualifications QA / QC Approval ,[object Object],[object Object]
Quality Control / Assurance ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Bellows QC Process SASOL Quality Assurance Plan ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Experienced Manufacturer ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Since the 1960’s
U.S. Bellows Team ,[object Object],[object Object],[object Object],[object Object],[object Object],John Demusz Manager of U.S. Bellows Manuel Perez U.S. Bellows Production Manager Dennis Satorre U.S. Bellows Scheduler/Planner
The U.S. Bellows Team Scott Runge Engineer Aydin Eyup Engineer Chaitanya Deekonda Engineer Vilson Joseph Engineer
The U.S. Bellows Team Linda Cai CAD Operator Ronald Rogers CAD Operator Hank Lippold Quality Control Manager David Forman Quality Control: Expansion Joints
The U.S. Bellows Team
Manufacturing Capabilities ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Manufacturing Capabilities Equipment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Manufacturing Capabilities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Manufacturing Capabilities ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Fabric Expansion Joints Duct Expansion Joint – Low Temperature Duct Expansion Joint – High Temperature (up to 1200°F) 10’ square fabric expansion joint w/ high temp. and corrosion resistant composite belt
Manufacturing Capabilities ,[object Object],[object Object],[object Object],[object Object],Fabric Expansion Joints
24/7 Quick Turn Service ,[object Object],[object Object],[object Object],[object Object],Same Day Turn-around 2-Day Emergency Repair 3-Day Refurbishment
Expansion Joint Emergency Quick turnaround on a refurbishment of a 54 "  pressure balanced elbow turbine crossover expansion joint for a power generation plant.
Quality & Product Testing ,[object Object],[object Object],[object Object],[object Object],[object Object],Dye Penetrant Hydrostatic Helium Leak Fatigue Burst
Engineering & Design Finite Element Analysis (FEA) CAESAR CFD Analysis / Pipe Stress
[object Object],[object Object],[object Object],Expansion Joint – CFD Analysis 60" Pressure Balanced Expansion Joint with Turning Vanes Drawing on Next Slide  
Expansion Joint – CFD Analysis Drawing: 60" Pressure Balanced Expansion Joint with Turning Vanes
Expansion Joint – Ansys FEA  36" and 18"   Dual Hinged Expansion Joints Portion of 36 "  Bellows Assembly Portion of 18 "  Bellows Assembly FEA on the connection of the tie rods to the bellows. The tie rods are connected to a plate-gusset assembly, which is welded to the bellows. Stresses in the Plate-Gusset Assembly Stresses in the  Tie Rod Plate
Expansion Joint – CAESAR  Universal Pressure Balanced Expansion Joint Drawing on Next Slide  
Expansion Joint – CAESAR  Drawing: Universal Pressure Balanced Expansion Joint
Expansion Joint – CAESAR  Drawing: Universal Pressure Balanced Expansion Joint
Expansion Joint –  Refractory-lined ,[object Object],[object Object],[object Object],[object Object],[object Object],63" In-line Pressure Balanced Expansion Joint Drawing on Next Slide  
Expansion Joint – Refractory-lined Drawing: 63" In-line Pressure Balanced Expansion Joint
Cut-out Section Refractory-lined Expansion Joint Model
Expansion Joint Universal Hinged Expansion Joint ,[object Object],[object Object],[object Object],Water Treatment Facility Drawing on Next Slide  
Expansion Joint Drawing: Universal Hinged Expansion Joint
Expansion Joint Tied Universal Expansion Joint with 45 Degree Mitered Elbow Installation in a Flue Gas System Drawing on Next Slide  
Expansion Joint Drawing: Tied Universal Expansion Joint with 45 Degree Mitered Elbow
Duct Work Prior to Painting the Duct Work Acid Plant
Duct Work 72" Diameter Drawing on Next Slide  
Duct Work - Drawing
Duct Work - Drawing
Duct Work Drawing on Next Slide  
Duct Work – Drawing
Case Study Problems with Bellows Attachment Welds
Case Study Field Installation Problem
Technical Information Featured Projects Pictures and Project Details Webinar Registration   Details on Upcoming Webinars Quick Access to U.S. Bellows   Online Quote System   Emergency Service    Online Catalogs   Downloadable Software E-NEWS Webinars  (Twice a Month!) Technical Presentations     On-line, at no cost Team of Experts On stand-by to answer questions
[object Object]

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Expansion Joints In-depth Webinar

  • 1. U.S. Bellows, Inc. Worldwide Leader in Metallic and Fabric Expansion Joints ▫ Fast Turnaround ▫ Repair ▫ Replace ▫ Refurbish ▫ Quick Delivery ▫
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  • 8. The U.S. Bellows Team Scott Runge Engineer Aydin Eyup Engineer Chaitanya Deekonda Engineer Vilson Joseph Engineer
  • 9. The U.S. Bellows Team Linda Cai CAD Operator Ronald Rogers CAD Operator Hank Lippold Quality Control Manager David Forman Quality Control: Expansion Joints
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  • 17. Expansion Joint Emergency Quick turnaround on a refurbishment of a 54 " pressure balanced elbow turbine crossover expansion joint for a power generation plant.
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  • 19. Engineering & Design Finite Element Analysis (FEA) CAESAR CFD Analysis / Pipe Stress
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  • 21. Expansion Joint – CFD Analysis Drawing: 60" Pressure Balanced Expansion Joint with Turning Vanes
  • 22. Expansion Joint – Ansys FEA 36" and 18" Dual Hinged Expansion Joints Portion of 36 " Bellows Assembly Portion of 18 " Bellows Assembly FEA on the connection of the tie rods to the bellows. The tie rods are connected to a plate-gusset assembly, which is welded to the bellows. Stresses in the Plate-Gusset Assembly Stresses in the Tie Rod Plate
  • 23. Expansion Joint – CAESAR Universal Pressure Balanced Expansion Joint Drawing on Next Slide 
  • 24. Expansion Joint – CAESAR Drawing: Universal Pressure Balanced Expansion Joint
  • 25. Expansion Joint – CAESAR Drawing: Universal Pressure Balanced Expansion Joint
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  • 27. Expansion Joint – Refractory-lined Drawing: 63" In-line Pressure Balanced Expansion Joint
  • 28. Cut-out Section Refractory-lined Expansion Joint Model
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  • 30. Expansion Joint Drawing: Universal Hinged Expansion Joint
  • 31. Expansion Joint Tied Universal Expansion Joint with 45 Degree Mitered Elbow Installation in a Flue Gas System Drawing on Next Slide 
  • 32. Expansion Joint Drawing: Tied Universal Expansion Joint with 45 Degree Mitered Elbow
  • 33. Duct Work Prior to Painting the Duct Work Acid Plant
  • 34. Duct Work 72" Diameter Drawing on Next Slide 
  • 35. Duct Work - Drawing
  • 36. Duct Work - Drawing
  • 37. Duct Work Drawing on Next Slide 
  • 38. Duct Work – Drawing
  • 39. Case Study Problems with Bellows Attachment Welds
  • 40. Case Study Field Installation Problem
  • 41. Technical Information Featured Projects Pictures and Project Details Webinar Registration Details on Upcoming Webinars Quick Access to U.S. Bellows Online Quote System Emergency Service Online Catalogs Downloadable Software E-NEWS Webinars (Twice a Month!) Technical Presentations On-line, at no cost Team of Experts On stand-by to answer questions
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Editor's Notes

  1. Steam Service of 97 PSIG at 634F 27’ long, 27,000 lb. Refurbished in less than 4 weeks 321 SS bellows CS root rings Dye penetrant
  2. job #109219
  3. Drawing for job #109219
  4. Element used was Ansys solid 187 element, a 10 node tetrahedral element 36” Bellows Assembly Plate Dimensions: 46” x 46” x 2” Tie Rod Diameter: 1” Gusset Thickness: ¾” Load per Tie Rod: 19,297 lb. Steel: A-240 tp304H Bellows Operating Temp: 1076°F Allowable Stress: 10 ksi 18” Bellows Assembly Plate Dimensions: 24-¾” x 24-¾” x 1” Tie Rod Diameter: 1” Gusset Thickness: ⅜” Load per Tie Rod: 5,443 lb. Steel: A-240 tp304H Bellows Operating Temp: 1076°F Allowable Stress: 10 ksi
  5. Kansas City Power & Light (KCP&L) Job #93183 Diameter? Material? Carbon Steel? Specs: Design conditions? -Design Temp: -Design Load:
  6. Drawing for job #93183
  7. Engineers India Limited (EIL) Job #98679
  8. Alberici Job #110901 Diameter: 92” 304 SS Bellows and the rest is Carbon Steel Design Temp: 100 PSIG at 300 F Tested to 150 PSIG
  9. Job # 94513 Diameter: 60” Length: 215” A-516 GR 70 carbon steel pipe Inconel 625 LCF bellows 100 % x-rayed and hydro-tested to 15 PSIG Specs: Design conditions? -Design Temp: -Design Load:
  10. Rhodia Acid Plant (Feb. 2008) Diameter? How much feet of duct work did we supply? Material? Carbon Steel? Specs: Design conditions? -Design Temp:
  11. Rhodia Duct Work Job #93646 Diameter? Material? Carbon Steel? Specs: Design conditions? -Design Temp: -Design Load:
  12. Rhodia Duct Work Job #97767 Diameter? Material? Carbon Steel? Specs: Design conditions? -Design Temp: -Design Load: