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When a pipe drainage system is being
designed, the following elements must be
determined:
-a- lay-out (alignment) of laterals and
collectors; this must be adapted to the
topographical features of the area and other
conditions.
b- spacing and depth of laterals; these are
primary factors in the control of the ground-
water table.
c- diameter and gradients of lateral and
collector pipes; these must ensure the
proper evacuation of the water taken up by
the laterals.
-
When the hydraulic design of a drain pipe
system is being considered one faces
such question as:
1- What area can be drained by a pipe line
of given diameter laid at a given slope,
assuming a certain specific discharge?
2- What pipe diameter is needed for a pipe
line of given length, laid at a given
slope, with given drain spacing and
specific discharge?
To provide answers to such questions, one must
consider the following items:
1- Basic flow equations (uniform flow) for
different types of drain pipes.
2- Flow equations that take into account the fact
that the flow in a drain pipe line increases in
the direction of flow as the drain takes up
water over its entire length (non-uniform
flow).
3- Gradient and slope of pipe line.
4- A safety factor to allow for some decrease in
capacity due to a certain degree of
sedimentation.
5- A drain composed of sections of increasing
diameter in the direction of flow.
1- The case of uniform flow in circular
conduits running full.
2- The discharge and hydraulic gradient are
constants at all sections of the pipe.
1- The flow rate Q gradually increases from Q=0 at the
upstream end to Q=qBL at the outflow where q is
the drainage coefficient, B is the width of area to
be drained pipe line.
2- The flow rate gradually increases in the direction of
flow.
3- The hydraulic gradient increases also.
1- Uniform Flow:
A- Wesseling Equations (Smooth):
‫تستخدم‬
‫في‬
‫تصميم‬
‫مواسير‬
‫الصرف‬
‫الملساء‬
Clay, Cement, Smooth plastic pipes
Ql = qBL = f.s. ( 50 d2.714 S0.572 )
q: Drainage coefficient factor (m/sec)
B: Spacing between pipe drains.
L: Length of pipe drain. f.s.: Factor of Safety.
d: Pipe diameter (m).
S: Drain slope (dimensionless).
Factor of safety (f.s.)
f.s. = 60% for field drain d ≤15cm
f.s. = 75% for collector drain d >15cm
f.s. = 1for maximum length or maximum
drainage coefficient.
‫بسبب‬ ‫بالتدريج‬ ‫يقل‬ ‫المواسير‬ ‫قطر‬ ‫أن‬ ‫نتيجة‬ ‫اآلمان‬ ‫معامالت‬ ‫استخدام‬ ‫يتم‬
‫بداخله‬ ‫التربة‬ ‫حبيبات‬ ‫ترسيب‬
.
B- Manning Equations (Corrugated):
‫تستخدم‬
‫في‬
‫تصميم‬
‫مواسير‬
‫الصرف‬
‫البالستيك‬
‫المموجة‬
(
‫ذات‬
‫تع‬
‫اريج‬
)
Corrugated plastic PVC
Ql = qBL = f.s. ( 22 d2.667 S0.5 )
2- Non-Uniform Flow:
A- Wesseling Equations (Smooth):
Ql = qBL = f.s. ( 89 d2.714 S0.572 )
B- Manning Equations (Corrugated):
Ql = qBL = f.s. ( 38 d2.667 S0.5 )
‫القطر‬ ‫فيكون‬ ‫المختلفة‬ ‫األقطار‬ ‫ذات‬ ‫المواسير‬ ‫من‬ ‫مجموعة‬ ‫نستخدم‬ ‫الطويلة‬ ‫المجمعات‬ ‫حالة‬ ‫في‬
‫المصب‬ ‫الى‬ ‫الماء‬ ‫سريان‬ ‫اتجاه‬ ‫في‬ ‫بالتدريج‬ ‫القطر‬ ‫يزداد‬ ‫ثم‬ ‫المجمع‬ ‫بداية‬ ‫األصغرفي‬
.
‫آخ‬ ‫معامل‬ ‫االعتبار‬ ‫في‬ ‫نأخذ‬ ‫فاننا‬ ‫المختلفة‬ ‫األقطار‬ ‫ذات‬ ‫المواسير‬ ‫مجموعة‬ ‫أطوال‬ ‫حساب‬ ‫عند‬
‫ر‬
‫ويسمى‬ ‫القانون‬ ‫في‬ ‫فعال‬ ‫للموجود‬ ‫باإلضافة‬
Reduction Factor (P)
P = 0.85 ‫اذا‬
‫كان‬
‫المجمع‬
‫يتكون‬
‫من‬
‫ماسورتين‬
P = 0.75 ‫اذا‬
‫كان‬
‫المجمع‬
‫يتكون‬
‫من‬
‫أكثر‬
‫من‬
‫ماسورتين‬
1- The pipes used for lateral drains are
cement and corrugated PVC pipes with
internal diameters 100 and 72 mm
respectively. Find the maximum length
with each type for a drainage rate of
3mm/day and drain spacing 50m in the
following cases:
a- drain slope 0.1%
b- drain slope 0.2 %
1- Cement Pipe
Ql = qBL = f.s. ( 89 d2.714 S0.572 )
(3*50*L)/(1000*24*3600) = 1*89 * (0.1)2.714
S0.572
L= 99040 S0.572
S (%)
1904.6
L (m)
0.1
2831.4
0.2
2- PVC Pipe
Ql = qBL = f.s. ( 38 d2.667 S0.5 )
(3*50*L)/(1000*24*3600) = 1*38 * (0.072)2.667
S0.5
L= 1961.34 S0.5
L (m)
0.1
0.2
62
87
S (%)
Find the maximum drainage coefficient, which can be
drained from an area with corrugated plastic pipe of
a diameter 72mm at a spacing of 60m and length
200m if the slope of the drain is:
a- 10cm per 100m b- 0.2%
Solution
Ql = qBL = f.s. ( 38 d2.667 S0.5 )
a- q * 60 * 200 = 1* 38 * (0.072)2.667 * (10/10000)0.5
q = 9*10-8 m/sec * 1000 * 24 * 60 * 60 = 7.76 mm/day
b- q * 60 * 200 = 1 * 38 * (0.072)2.667 * (0.2/100)0.5
q = 1.3*10-7 m/sec * 1000 * 86400 = 0.97 mm/day
What is the maximum area which can be
drained with pipe of constant diameter
when the allowable slope should not
exceed 0.04% and the drainage
coefficient is 4mm/day? The pipes are of
100,150, and 200mm diameter and they
are:
a- corrugated plastic tubes.
b- smooth pipes.
Max. area f.s. =1.0
A- Corrugated Plastic tubes:
Ql = qBL = f.s. ( 38 d2.667 S0.5 )
(4/1000)*(BL / 24*60*60) = 38 d2.667 (0.04/100)0.5
d
BL (fed.)
0.1 0.15 0.2
0.75 BL
35340 104208
26505 78156
224447
168335.3
B- Smooth Pipes
Ql = qBL = f.s. ( 89 d2.714 S0.572 )
(4/1000)*(BL / 24*60*60) = 89 d2.714 (0.04/100)0.572
d
BL (fed.)
0.1 0.15 0.2
0.75 BL
42288 127096
31716 95322
277470
208102.5
Design a corrugated plastic collector
drain with a slope of 10cm per 100m
and increasing diameters 125, 160, and
200, if the drainage coefficient is
3mm/day. The length of laterals on
each side is 200m and the total length
of the collector is 650m. What is the
drop in elevation for a pipe of diameter
of 350mm to transport the flow of this
area to a lake at 300m from the outlet?
Ql = qBL = f.s. ( 38 d2.667 S0.5 )
(3 / 1000*24*60*60) * 400 * L = f.s. * 38 * d2.667 *
(0.001)0.5
L = f.s. (86519.916 d2.667 )
Diameter (m)
f.s.
Max. L (m)
0.75 L (m)
Approximate L (m)
Each length (m)
Total length (m)
150
150
151.98
0.125 0.16
0.75
250 250
202.64054
365 650
0.6
489.289
650
366.967 665.4
887.2
0.75
0.2
Transporting Case:
Ql = qBL = f.s. ( 22 d2.667 S0.5 )
(3 / 1000*24*60*60) * 400 * 650 = 0.75 * 22 *
(0.35)2.667 * (K/300)0.5
K = 0.0242804 m
The drop in elevation (k) = 24.28mm
Design a corrugated plastic collector
with increasing diameters 125, 150,
200 and 260mm are used and the
pipe slope is 0.08%. The drainage
rate is 4mm/day and the width of the
area served is 350m. What is the total
length of the collector in this case?
Ql = qBL = f.s. ( 38 d2.667 S0.5 )
(4 / 1000*24*60*60) * 350*L = 38 * d2.667 *(0.08/100) S0.5 * f.s.
Diameter (m) 0.125
f.s. 0.6
Max. L (m) 155.4
0.75 L (m) 116.55
Approximate L (m) 115
0.15
0.6
315.8
236
235
0.2 0.26
0.75
680.2
510
510
0.75
1369.3
1027
1025
A concrete collector with a diameter 20
cm, a length 600m laid at slope 0.04%
drains an area 300 m wide with
discharge rate 10mm/day. What will
be the over-pressure at the upstream
end of the collector if its capacity is
to be set at 75%.
Ql = qBL = f.s. ( 89 d2.714 S0.572 )
(10 / 1000*24*60*60) * 300 * 600 = 0.75 * 89 *
(0.2)2.714 S’0.572
S’ = 1.54*10-3
S’ = Z/L = Z/600
Z = 0.924
i = S = H/L
H = S*L = (0.04/100) * 600
H = 0.24m
Over Pressure = Z – H = 0.924 – 0.24 = 0.684m =
68.4cm
Calculate the maximum area to be saved
by a cement collector pipe in the tile
drainage system according to the
following data: drainage coefficient =
4mm/day, collector pipe diameter
=20cm, average slope = 4cm/100m.
Smooth pipe, q=4mm/day, d=20cm,
S= 4*10-4
Ql = qBL = f.s. ( 89 d2.714 S0.572 )
(4 / 1000*24*60*60) BL = 0.75 * 89 * (0.2)2.714
*(4*10-4)0.572
BL = 208103.2 m2 = 49.5 fed
A collector drain in a composite system has a
total length of 750m and slope 0.04%
serves an area with a width 400m. If the
drainage coefficient is 2.0mm/day and
pipes available are corrugated plastic
tubes with diameters equal to 150, 200,
and 250mm. Find the maximum length that
can be used of each size to make a
collector with increasing diameter.
S = 0.04%, B=400m, L=750m, q=2mm/day
Ql = qBL = f.s. ( 38 d2.667 S0.5 )
(2 / 1000*24*60*60)*400*L = 38*d2.667*(0.04/100)S0.5 * f.s.
1.22 * 10-5 L = f.s. * d2.667
Diameter (m)
f.s.
Max. L (m)
0.75 L (m)
Approximate L (m)
Each length (m)
Total length (m)
230
230
234.6
0.15 0.2
0.75
400 515
312.86
630 1145
0.6
842.2
750
631.66 1145.2
1526.9
0.75
0.25

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MANUFACTURING PROCESS-II UNIT-5 NC MACHINE TOOLS
 

Ch2.ppt

  • 1.
  • 2. When a pipe drainage system is being designed, the following elements must be determined: -a- lay-out (alignment) of laterals and collectors; this must be adapted to the topographical features of the area and other conditions. b- spacing and depth of laterals; these are primary factors in the control of the ground- water table. c- diameter and gradients of lateral and collector pipes; these must ensure the proper evacuation of the water taken up by the laterals. -
  • 3. When the hydraulic design of a drain pipe system is being considered one faces such question as: 1- What area can be drained by a pipe line of given diameter laid at a given slope, assuming a certain specific discharge? 2- What pipe diameter is needed for a pipe line of given length, laid at a given slope, with given drain spacing and specific discharge?
  • 4. To provide answers to such questions, one must consider the following items: 1- Basic flow equations (uniform flow) for different types of drain pipes. 2- Flow equations that take into account the fact that the flow in a drain pipe line increases in the direction of flow as the drain takes up water over its entire length (non-uniform flow). 3- Gradient and slope of pipe line. 4- A safety factor to allow for some decrease in capacity due to a certain degree of sedimentation. 5- A drain composed of sections of increasing diameter in the direction of flow.
  • 5. 1- The case of uniform flow in circular conduits running full. 2- The discharge and hydraulic gradient are constants at all sections of the pipe.
  • 6. 1- The flow rate Q gradually increases from Q=0 at the upstream end to Q=qBL at the outflow where q is the drainage coefficient, B is the width of area to be drained pipe line. 2- The flow rate gradually increases in the direction of flow. 3- The hydraulic gradient increases also.
  • 7. 1- Uniform Flow: A- Wesseling Equations (Smooth): ‫تستخدم‬ ‫في‬ ‫تصميم‬ ‫مواسير‬ ‫الصرف‬ ‫الملساء‬ Clay, Cement, Smooth plastic pipes Ql = qBL = f.s. ( 50 d2.714 S0.572 ) q: Drainage coefficient factor (m/sec) B: Spacing between pipe drains. L: Length of pipe drain. f.s.: Factor of Safety. d: Pipe diameter (m). S: Drain slope (dimensionless).
  • 8. Factor of safety (f.s.) f.s. = 60% for field drain d ≤15cm f.s. = 75% for collector drain d >15cm f.s. = 1for maximum length or maximum drainage coefficient. ‫بسبب‬ ‫بالتدريج‬ ‫يقل‬ ‫المواسير‬ ‫قطر‬ ‫أن‬ ‫نتيجة‬ ‫اآلمان‬ ‫معامالت‬ ‫استخدام‬ ‫يتم‬ ‫بداخله‬ ‫التربة‬ ‫حبيبات‬ ‫ترسيب‬ .
  • 9. B- Manning Equations (Corrugated): ‫تستخدم‬ ‫في‬ ‫تصميم‬ ‫مواسير‬ ‫الصرف‬ ‫البالستيك‬ ‫المموجة‬ ( ‫ذات‬ ‫تع‬ ‫اريج‬ ) Corrugated plastic PVC Ql = qBL = f.s. ( 22 d2.667 S0.5 ) 2- Non-Uniform Flow: A- Wesseling Equations (Smooth): Ql = qBL = f.s. ( 89 d2.714 S0.572 ) B- Manning Equations (Corrugated): Ql = qBL = f.s. ( 38 d2.667 S0.5 )
  • 10. ‫القطر‬ ‫فيكون‬ ‫المختلفة‬ ‫األقطار‬ ‫ذات‬ ‫المواسير‬ ‫من‬ ‫مجموعة‬ ‫نستخدم‬ ‫الطويلة‬ ‫المجمعات‬ ‫حالة‬ ‫في‬ ‫المصب‬ ‫الى‬ ‫الماء‬ ‫سريان‬ ‫اتجاه‬ ‫في‬ ‫بالتدريج‬ ‫القطر‬ ‫يزداد‬ ‫ثم‬ ‫المجمع‬ ‫بداية‬ ‫األصغرفي‬ . ‫آخ‬ ‫معامل‬ ‫االعتبار‬ ‫في‬ ‫نأخذ‬ ‫فاننا‬ ‫المختلفة‬ ‫األقطار‬ ‫ذات‬ ‫المواسير‬ ‫مجموعة‬ ‫أطوال‬ ‫حساب‬ ‫عند‬ ‫ر‬ ‫ويسمى‬ ‫القانون‬ ‫في‬ ‫فعال‬ ‫للموجود‬ ‫باإلضافة‬ Reduction Factor (P) P = 0.85 ‫اذا‬ ‫كان‬ ‫المجمع‬ ‫يتكون‬ ‫من‬ ‫ماسورتين‬ P = 0.75 ‫اذا‬ ‫كان‬ ‫المجمع‬ ‫يتكون‬ ‫من‬ ‫أكثر‬ ‫من‬ ‫ماسورتين‬
  • 11. 1- The pipes used for lateral drains are cement and corrugated PVC pipes with internal diameters 100 and 72 mm respectively. Find the maximum length with each type for a drainage rate of 3mm/day and drain spacing 50m in the following cases: a- drain slope 0.1% b- drain slope 0.2 %
  • 12. 1- Cement Pipe Ql = qBL = f.s. ( 89 d2.714 S0.572 ) (3*50*L)/(1000*24*3600) = 1*89 * (0.1)2.714 S0.572 L= 99040 S0.572 S (%) 1904.6 L (m) 0.1 2831.4 0.2
  • 13. 2- PVC Pipe Ql = qBL = f.s. ( 38 d2.667 S0.5 ) (3*50*L)/(1000*24*3600) = 1*38 * (0.072)2.667 S0.5 L= 1961.34 S0.5 L (m) 0.1 0.2 62 87 S (%)
  • 14. Find the maximum drainage coefficient, which can be drained from an area with corrugated plastic pipe of a diameter 72mm at a spacing of 60m and length 200m if the slope of the drain is: a- 10cm per 100m b- 0.2% Solution Ql = qBL = f.s. ( 38 d2.667 S0.5 ) a- q * 60 * 200 = 1* 38 * (0.072)2.667 * (10/10000)0.5 q = 9*10-8 m/sec * 1000 * 24 * 60 * 60 = 7.76 mm/day b- q * 60 * 200 = 1 * 38 * (0.072)2.667 * (0.2/100)0.5 q = 1.3*10-7 m/sec * 1000 * 86400 = 0.97 mm/day
  • 15. What is the maximum area which can be drained with pipe of constant diameter when the allowable slope should not exceed 0.04% and the drainage coefficient is 4mm/day? The pipes are of 100,150, and 200mm diameter and they are: a- corrugated plastic tubes. b- smooth pipes.
  • 16. Max. area f.s. =1.0 A- Corrugated Plastic tubes: Ql = qBL = f.s. ( 38 d2.667 S0.5 ) (4/1000)*(BL / 24*60*60) = 38 d2.667 (0.04/100)0.5 d BL (fed.) 0.1 0.15 0.2 0.75 BL 35340 104208 26505 78156 224447 168335.3
  • 17. B- Smooth Pipes Ql = qBL = f.s. ( 89 d2.714 S0.572 ) (4/1000)*(BL / 24*60*60) = 89 d2.714 (0.04/100)0.572 d BL (fed.) 0.1 0.15 0.2 0.75 BL 42288 127096 31716 95322 277470 208102.5
  • 18. Design a corrugated plastic collector drain with a slope of 10cm per 100m and increasing diameters 125, 160, and 200, if the drainage coefficient is 3mm/day. The length of laterals on each side is 200m and the total length of the collector is 650m. What is the drop in elevation for a pipe of diameter of 350mm to transport the flow of this area to a lake at 300m from the outlet?
  • 19. Ql = qBL = f.s. ( 38 d2.667 S0.5 ) (3 / 1000*24*60*60) * 400 * L = f.s. * 38 * d2.667 * (0.001)0.5 L = f.s. (86519.916 d2.667 ) Diameter (m) f.s. Max. L (m) 0.75 L (m) Approximate L (m) Each length (m) Total length (m) 150 150 151.98 0.125 0.16 0.75 250 250 202.64054 365 650 0.6 489.289 650 366.967 665.4 887.2 0.75 0.2
  • 20. Transporting Case: Ql = qBL = f.s. ( 22 d2.667 S0.5 ) (3 / 1000*24*60*60) * 400 * 650 = 0.75 * 22 * (0.35)2.667 * (K/300)0.5 K = 0.0242804 m The drop in elevation (k) = 24.28mm
  • 21. Design a corrugated plastic collector with increasing diameters 125, 150, 200 and 260mm are used and the pipe slope is 0.08%. The drainage rate is 4mm/day and the width of the area served is 350m. What is the total length of the collector in this case?
  • 22. Ql = qBL = f.s. ( 38 d2.667 S0.5 ) (4 / 1000*24*60*60) * 350*L = 38 * d2.667 *(0.08/100) S0.5 * f.s. Diameter (m) 0.125 f.s. 0.6 Max. L (m) 155.4 0.75 L (m) 116.55 Approximate L (m) 115 0.15 0.6 315.8 236 235 0.2 0.26 0.75 680.2 510 510 0.75 1369.3 1027 1025
  • 23. A concrete collector with a diameter 20 cm, a length 600m laid at slope 0.04% drains an area 300 m wide with discharge rate 10mm/day. What will be the over-pressure at the upstream end of the collector if its capacity is to be set at 75%.
  • 24. Ql = qBL = f.s. ( 89 d2.714 S0.572 ) (10 / 1000*24*60*60) * 300 * 600 = 0.75 * 89 * (0.2)2.714 S’0.572 S’ = 1.54*10-3 S’ = Z/L = Z/600 Z = 0.924 i = S = H/L H = S*L = (0.04/100) * 600 H = 0.24m Over Pressure = Z – H = 0.924 – 0.24 = 0.684m = 68.4cm
  • 25. Calculate the maximum area to be saved by a cement collector pipe in the tile drainage system according to the following data: drainage coefficient = 4mm/day, collector pipe diameter =20cm, average slope = 4cm/100m.
  • 26. Smooth pipe, q=4mm/day, d=20cm, S= 4*10-4 Ql = qBL = f.s. ( 89 d2.714 S0.572 ) (4 / 1000*24*60*60) BL = 0.75 * 89 * (0.2)2.714 *(4*10-4)0.572 BL = 208103.2 m2 = 49.5 fed
  • 27. A collector drain in a composite system has a total length of 750m and slope 0.04% serves an area with a width 400m. If the drainage coefficient is 2.0mm/day and pipes available are corrugated plastic tubes with diameters equal to 150, 200, and 250mm. Find the maximum length that can be used of each size to make a collector with increasing diameter.
  • 28. S = 0.04%, B=400m, L=750m, q=2mm/day Ql = qBL = f.s. ( 38 d2.667 S0.5 ) (2 / 1000*24*60*60)*400*L = 38*d2.667*(0.04/100)S0.5 * f.s. 1.22 * 10-5 L = f.s. * d2.667 Diameter (m) f.s. Max. L (m) 0.75 L (m) Approximate L (m) Each length (m) Total length (m) 230 230 234.6 0.15 0.2 0.75 400 515 312.86 630 1145 0.6 842.2 750 631.66 1145.2 1526.9 0.75 0.25