The document is a 9-page technical approval certificate for Synthesia Internacional S.L.U.'s range of insulation for walls. It assesses the key factors of thermal performance, condensation risk, and durability of their Poliuretan Spray RF-352D and Poliuretan Spray S-353E spray-applied insulation products. The certificate includes certification of compliance with relevant building regulations, independently verified specifications, design considerations, and installation guidance. It determines that the products have a declared thermal conductivity between 0.025-0.027 W·m–1·K–1 and 0.026-0.028 W·m–1·K–1 depending on thickness, and
Certificado BBA - Aislamiento con productos Synthesia para rehabilitación de ...Synthesia Technology
This document provides an overview of the British Board of Agrément (BBA) Technical Approval process for construction products. It discusses approvals, inspections, testing, and certification conducted by the BBA. The document also provides specific details on the BBA Product Approval for Synthesia Roof Stabilisation, a spray-applied repair medium for tiled and slated roofs. Key details assessed include adhesion, weathertightness, condensation risk, fire performance, and durability. Installation guidance and precautions are also outlined.
CEMflex VB is a revolutionary steel plate waterstop covered with a patented special crystallization coating which allows for a secure and cost-effective sealing of structural joints. It works by actively supporting the sintering and crystallization of the concrete joint. The strong bond of the special coating to the surrounding concrete prevents any water from penetrating the structural joint. The waterproofing reaction of CEMflex VB steel plate waterstop has been tested and is confirmed by a General Building Code Test Certificate for secure joint sealing up to 8 bar (80 m) water pressure.
CEMflex VB requires only 3 cm of concrete cover to securely seal any cold joint. The special coating is non-adhesive therefore its application is simple and clean. CEMflex VB can be used in all non-movement joints, horizontally or vertically, in contact with water even under pressure. It can be installed in all weather conditions without activation of the crystallization process and is ideal for use where delays in the placing of concrete are anticipated.
This document provides technical details for Addaset and Addabound resin bound surfacing systems. It includes information on manufacturing, delivery, design considerations, installation and durability. Key factors assessed include the systems' strength and stability under traffic loads, surface characteristics like skid resistance, and ability to drain rainwater to prevent ponding. When used as specified, the systems have a service life exceeding traditional asphalt and require regular cleaning to maintain permeability.
The document is a technical approval certificate from the British Board of Agrément for the Terrabound resin bound aggregate surfacing system. It provides details on the product's certification, key factors assessed including strength and stability, surface characteristics, rainwater drainage and durability. It also addresses use, practicability of installation and resistance to permanent deformation. The certificate indicates the system is suitable for use in domestic driveways, patios and lightly trafficked areas when installed and maintained as specified.
The document outlines the operating procedures of the UK CARES Sustainable Constructional Steel Scheme. It describes how firms can apply for certification, which involves an assessment of their management systems and operations against the scheme requirements. If approved, firms are issued a Certificate of Approval valid for one year and subject to ongoing surveillance. Certificates can be withdrawn for reasons such as failure to maintain the required management systems. The scheme aims to assure sustainability in the constructional steel supply chain.
This document provides a summary of the evaluation report for FlexStone, a liquid-applied polyurethane roofing membrane system. The report finds that FlexStone complies with the National Building Code of Canada when used in accordance with the conditions specified. It consists of three polyurethane coating layers that form a seamless roof membrane. Extensive testing was conducted and FlexStone met all requirements for physical properties, performance properties, and withstanding various environmental conditions. The report provides details on the testing and results.
2 appendix ii technical conditions, requirements and ma (1)SERPETBOL.LTDA
This document provides technical specifications for the supply of glass reinforced pipe (GRV) materials for water wells in Libya. It outlines requirements for GRV well casing, screens, and components. The materials must be designed to last 50 years under Libyan environmental conditions, including a range of water qualities. The document specifies applicable standards from organizations like the American Petroleum Institute and American Society for Testing and Materials. It also provides design requirements, considering factors like loads, degradation over time, service environments, and installation.
Glaston Bavelloni is a 65-year old company that specializes in glass processing machinery and tools. Through continuous innovation, it has maintained its market position. In response to increasing rare earth element prices, which are important components in glass processing, Glaston Bavelloni developed new polishing wheels called XtraShine that do not require rare earth elements and provide savings for customers.
Certificado BBA - Aislamiento con productos Synthesia para rehabilitación de ...Synthesia Technology
This document provides an overview of the British Board of Agrément (BBA) Technical Approval process for construction products. It discusses approvals, inspections, testing, and certification conducted by the BBA. The document also provides specific details on the BBA Product Approval for Synthesia Roof Stabilisation, a spray-applied repair medium for tiled and slated roofs. Key details assessed include adhesion, weathertightness, condensation risk, fire performance, and durability. Installation guidance and precautions are also outlined.
CEMflex VB is a revolutionary steel plate waterstop covered with a patented special crystallization coating which allows for a secure and cost-effective sealing of structural joints. It works by actively supporting the sintering and crystallization of the concrete joint. The strong bond of the special coating to the surrounding concrete prevents any water from penetrating the structural joint. The waterproofing reaction of CEMflex VB steel plate waterstop has been tested and is confirmed by a General Building Code Test Certificate for secure joint sealing up to 8 bar (80 m) water pressure.
CEMflex VB requires only 3 cm of concrete cover to securely seal any cold joint. The special coating is non-adhesive therefore its application is simple and clean. CEMflex VB can be used in all non-movement joints, horizontally or vertically, in contact with water even under pressure. It can be installed in all weather conditions without activation of the crystallization process and is ideal for use where delays in the placing of concrete are anticipated.
This document provides technical details for Addaset and Addabound resin bound surfacing systems. It includes information on manufacturing, delivery, design considerations, installation and durability. Key factors assessed include the systems' strength and stability under traffic loads, surface characteristics like skid resistance, and ability to drain rainwater to prevent ponding. When used as specified, the systems have a service life exceeding traditional asphalt and require regular cleaning to maintain permeability.
The document is a technical approval certificate from the British Board of Agrément for the Terrabound resin bound aggregate surfacing system. It provides details on the product's certification, key factors assessed including strength and stability, surface characteristics, rainwater drainage and durability. It also addresses use, practicability of installation and resistance to permanent deformation. The certificate indicates the system is suitable for use in domestic driveways, patios and lightly trafficked areas when installed and maintained as specified.
The document outlines the operating procedures of the UK CARES Sustainable Constructional Steel Scheme. It describes how firms can apply for certification, which involves an assessment of their management systems and operations against the scheme requirements. If approved, firms are issued a Certificate of Approval valid for one year and subject to ongoing surveillance. Certificates can be withdrawn for reasons such as failure to maintain the required management systems. The scheme aims to assure sustainability in the constructional steel supply chain.
This document provides a summary of the evaluation report for FlexStone, a liquid-applied polyurethane roofing membrane system. The report finds that FlexStone complies with the National Building Code of Canada when used in accordance with the conditions specified. It consists of three polyurethane coating layers that form a seamless roof membrane. Extensive testing was conducted and FlexStone met all requirements for physical properties, performance properties, and withstanding various environmental conditions. The report provides details on the testing and results.
2 appendix ii technical conditions, requirements and ma (1)SERPETBOL.LTDA
This document provides technical specifications for the supply of glass reinforced pipe (GRV) materials for water wells in Libya. It outlines requirements for GRV well casing, screens, and components. The materials must be designed to last 50 years under Libyan environmental conditions, including a range of water qualities. The document specifies applicable standards from organizations like the American Petroleum Institute and American Society for Testing and Materials. It also provides design requirements, considering factors like loads, degradation over time, service environments, and installation.
Glaston Bavelloni is a 65-year old company that specializes in glass processing machinery and tools. Through continuous innovation, it has maintained its market position. In response to increasing rare earth element prices, which are important components in glass processing, Glaston Bavelloni developed new polishing wheels called XtraShine that do not require rare earth elements and provide savings for customers.
This document provides standards for evaluating the performance of coal cleaning equipment. It defines key performance criteria such as feed rate, reference density of separation, and accuracy of separation. Standard test procedures and analytical methods are outlined to determine performance parameters like partition density, separation sharpness, distribution of correctly and incorrectly placed material, ash error, and yield error. The document also provides recommendations for presenting coal cleaning test data in a uniform manner to allow for comparison of performance levels.
The document outlines an OJT program for a mechanical quality control inspector. It is divided into 11 modules across 7 parts related to quality control, mechanical piping and pipeline construction, equipment, non-destructive testing, painting and insulation, and commissioning. Module 1 covers drawing and document control, including standards for quality assurance plans and specifications. Module 2 addresses carbon steel pipeline construction, welding processes, and hydrostatic testing. Module 3 covers glass-reinforced epoxy pipeline construction including material handling, joint types, and field threading.
Presentation by Simon Wroe, BBA at the Single Ply Roofing Association Conference 2019 at Heythrop Park, Oxfordshire.
More information:https://spra.co.uk/events/spra-awards-2019-live-blog/
Mohammed Moosa Ahmed has over 6 years of experience in industrial piping construction, inspection, and QA/QC supervision. He holds a B.E in Mechanical Engineering and certifications in API 570 and NDT Level II. His career has included roles as a piping QC inspector for Sadara Chemical Company and piping QC supervisor and QA/QC engineer for other companies. His responsibilities have included inspecting piping installations, materials, welding, dimensions and tolerances; verifying isometric drawings; witnessing tests; and preparing punch lists to ensure quality standards are met. He aims to continue developing his knowledge and skills through ongoing learning.
Sistechcon is an electronics manufacturing services provider offering end-to-end solutions including design, manufacturing, and supply chain management. They work with OEMs and design houses to provide prototyping, production, and aftermarket support. Services include PCB assembly, cable harnesses, sheet metal fabrication, plastic molding, and system integration. Sistechcon aims to be a trusted partner through their expertise, quality processes, and customized ERP system.
Introducing Ways To Effectively Select The Right Material Anisaanisazila
The document discusses selecting materials for wastewater treatment plants in Bahrain that can withstand corrosion from effluent. It recommends using materials like glass-reinforced plastic (GRP) and polymer concrete pipe that are highly corrosion resistant. It emphasizes performing life cycle cost analyses to select materials that minimize costs over the long term. It also recommends implementing a quality assurance framework involving guidelines, audits, inspections and testing to ensure projects meet specifications and perform as intended.
Alberto Sodi
Bureau Veritas BV rules for additive manufacturing
tecnologia, scenari e scelte strategiche per la transizione digitale dell'industria manifatturiera
Consulting & training to achieve Ce marking by netpeckers consultingIskcon Ahmedabad
This presentation discusses CE marking and the process of implementing it. CE marking shows that a product has met EU health, safety, and environmental requirements. The presentation outlines the key directives, conformity assessment procedures, notified bodies, and steps to affix the CE mark. It also discusses assessing medical devices and deciding on rules based on factors like invasiveness and intended use. Attendees are encouraged to provide feedback to help improve future presentations.
This document provides specifications for painting projects at Long Son Petrochemicals Co., Ltd. It outlines painting systems, materials, surface preparation procedures, application methods, inspection requirements and other details. The document includes 5 painting systems (A, B, C, D, E) and specifies their primer, intermediate and top coats. It also identifies painting requirements for different equipment and temperature ranges. Adherence to the painting standards and codes is required.
PC Duracaps(r) CI Corrosion Inhibitor Brochure 2016Muzaffar Khan
PC Duracaps CI is a micro-encapsulated corrosion inhibitor that provides long-term, controlled release to protect downhole tubing from corrosion. It requires only one application per year versus monthly batch treatments of conventional inhibitors. This saves on costs of materials, equipment, labor, and lost production during well shut-ins. PC Duracaps CI protects the entire length of tubing rather than just the lower sections. Monitoring involves probes or coupons to detect corrosion and iron/manganese analysis of produced fluids over time.
QTS-Medical Device Packaging and AssemblyLindsey Hagan
Quality Tech Services is a medical device manufacturing and packaging company established in 2001 with 75 employees. They recently expanded to a new 54,000 square foot facility with more cleanroom space. They offer a wide range of manufacturing, packaging, labeling and validation services. Their capabilities include assembly, labeling, packaging, cleaning, and inspection services for medical devices. They serve markets in urology, spine, neurology, orthopedics and other areas and have over 100 years of combined experience in the medical device industry.
Certificado BBA - Aislamiento con productos Synthesia para suelosSynthesia Technology
The document provides technical information on Synthesia's range of insulation for floors. It includes:
1) Details on the manufacturing process and quality control procedures.
2) Descriptions of the products and their intended uses for suspended timber and concrete floors.
3) Guidance on design considerations such as ventilation requirements, overlay materials, and thermal performance calculations.
4) Tables showing example constructions for timber ground floors and their required insulation thicknesses to achieve various target U-values.
This document provides a technical approval certificate for CEMflex VB, a waterproofing product used in construction joints. It summarizes key information about the product, including its description, manufacturing process, delivery and handling, design considerations, installation instructions, and assessments of its durability and resistance to water pressure. The certificate also outlines the regulatory compliance of CEMflex VB and conditions for its certification.
This document provides technical details on the Ultracrete Ironwork Installation System for installing and reinstating ironwork in footways, footpaths, and carriageways. It describes the system components, packaging, safety information, performance standards, installation procedures, and durability. The system has been certified through the Highway Authorities' Product Approval Scheme as being suitable for its intended use when installed according to the certificate.
This document outlines British Standard BS 1881-116 from 1983 which provides the method for determining the compressive strength of concrete cubes. It describes the necessary apparatus, test specimens, procedures, type of failure, and calculations. The standard has been revised and amended since its original publication.
This document is a British Standard that summarizes a European Standard for common cements. It includes a national foreword that provides context for the standard in the UK. The standard establishes requirements for the composition, specifications, and conformity criteria for common cements. It defines common cements and outlines constituents, composition notation, mechanical/physical/chemical requirements, and conformity criteria. The document also includes several national annexes that provide additional guidance for areas like sampling, fineness, and general cement use in the UK.
The document discusses quality control procedures for construction projects. It outlines that designers, manufacturers, and contractors must ensure minimum quality standards are met. Quality inspectors should inspect all construction processes according to the contractor's method statements and contract documents. The document also discusses ISO standards, quality assurance programs, and sources of technical information for quality control procedures in architecture, engineering, site management, and inspection.
This document provides the full text of the Indian Standard IS 456:2000 Code of Practice for Plain and Reinforced Concrete. Some key details include:
- It establishes standards and guidelines for the design, materials, workmanship, construction, and testing of plain and reinforced concrete structures.
- Major revisions from previous versions include expanded guidance on durability requirements, modified acceptance criteria for concrete, and the inclusion of higher strength concrete grades.
- It contains sections on materials, design considerations, structural design principles, and testing/inspection. The limit state and working stress methods for structural design are both included.
This document provides standards for evaluating the performance of coal cleaning equipment. It defines key performance criteria such as feed rate, reference density of separation, and accuracy of separation. Standard test procedures and analytical methods are outlined to determine performance parameters like partition density, separation sharpness, distribution of correctly and incorrectly placed material, ash error, and yield error. The document also provides recommendations for presenting coal cleaning test data in a uniform manner to allow for comparison of performance levels.
The document outlines an OJT program for a mechanical quality control inspector. It is divided into 11 modules across 7 parts related to quality control, mechanical piping and pipeline construction, equipment, non-destructive testing, painting and insulation, and commissioning. Module 1 covers drawing and document control, including standards for quality assurance plans and specifications. Module 2 addresses carbon steel pipeline construction, welding processes, and hydrostatic testing. Module 3 covers glass-reinforced epoxy pipeline construction including material handling, joint types, and field threading.
Presentation by Simon Wroe, BBA at the Single Ply Roofing Association Conference 2019 at Heythrop Park, Oxfordshire.
More information:https://spra.co.uk/events/spra-awards-2019-live-blog/
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Sistechcon is an electronics manufacturing services provider offering end-to-end solutions including design, manufacturing, and supply chain management. They work with OEMs and design houses to provide prototyping, production, and aftermarket support. Services include PCB assembly, cable harnesses, sheet metal fabrication, plastic molding, and system integration. Sistechcon aims to be a trusted partner through their expertise, quality processes, and customized ERP system.
Introducing Ways To Effectively Select The Right Material Anisaanisazila
The document discusses selecting materials for wastewater treatment plants in Bahrain that can withstand corrosion from effluent. It recommends using materials like glass-reinforced plastic (GRP) and polymer concrete pipe that are highly corrosion resistant. It emphasizes performing life cycle cost analyses to select materials that minimize costs over the long term. It also recommends implementing a quality assurance framework involving guidelines, audits, inspections and testing to ensure projects meet specifications and perform as intended.
Alberto Sodi
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Consulting & training to achieve Ce marking by netpeckers consultingIskcon Ahmedabad
This presentation discusses CE marking and the process of implementing it. CE marking shows that a product has met EU health, safety, and environmental requirements. The presentation outlines the key directives, conformity assessment procedures, notified bodies, and steps to affix the CE mark. It also discusses assessing medical devices and deciding on rules based on factors like invasiveness and intended use. Attendees are encouraged to provide feedback to help improve future presentations.
This document provides specifications for painting projects at Long Son Petrochemicals Co., Ltd. It outlines painting systems, materials, surface preparation procedures, application methods, inspection requirements and other details. The document includes 5 painting systems (A, B, C, D, E) and specifies their primer, intermediate and top coats. It also identifies painting requirements for different equipment and temperature ranges. Adherence to the painting standards and codes is required.
PC Duracaps(r) CI Corrosion Inhibitor Brochure 2016Muzaffar Khan
PC Duracaps CI is a micro-encapsulated corrosion inhibitor that provides long-term, controlled release to protect downhole tubing from corrosion. It requires only one application per year versus monthly batch treatments of conventional inhibitors. This saves on costs of materials, equipment, labor, and lost production during well shut-ins. PC Duracaps CI protects the entire length of tubing rather than just the lower sections. Monitoring involves probes or coupons to detect corrosion and iron/manganese analysis of produced fluids over time.
QTS-Medical Device Packaging and AssemblyLindsey Hagan
Quality Tech Services is a medical device manufacturing and packaging company established in 2001 with 75 employees. They recently expanded to a new 54,000 square foot facility with more cleanroom space. They offer a wide range of manufacturing, packaging, labeling and validation services. Their capabilities include assembly, labeling, packaging, cleaning, and inspection services for medical devices. They serve markets in urology, spine, neurology, orthopedics and other areas and have over 100 years of combined experience in the medical device industry.
Certificado BBA - Aislamiento con productos Synthesia para suelosSynthesia Technology
The document provides technical information on Synthesia's range of insulation for floors. It includes:
1) Details on the manufacturing process and quality control procedures.
2) Descriptions of the products and their intended uses for suspended timber and concrete floors.
3) Guidance on design considerations such as ventilation requirements, overlay materials, and thermal performance calculations.
4) Tables showing example constructions for timber ground floors and their required insulation thicknesses to achieve various target U-values.
This document provides a technical approval certificate for CEMflex VB, a waterproofing product used in construction joints. It summarizes key information about the product, including its description, manufacturing process, delivery and handling, design considerations, installation instructions, and assessments of its durability and resistance to water pressure. The certificate also outlines the regulatory compliance of CEMflex VB and conditions for its certification.
This document provides technical details on the Ultracrete Ironwork Installation System for installing and reinstating ironwork in footways, footpaths, and carriageways. It describes the system components, packaging, safety information, performance standards, installation procedures, and durability. The system has been certified through the Highway Authorities' Product Approval Scheme as being suitable for its intended use when installed according to the certificate.
This document outlines British Standard BS 1881-116 from 1983 which provides the method for determining the compressive strength of concrete cubes. It describes the necessary apparatus, test specimens, procedures, type of failure, and calculations. The standard has been revised and amended since its original publication.
This document is a British Standard that summarizes a European Standard for common cements. It includes a national foreword that provides context for the standard in the UK. The standard establishes requirements for the composition, specifications, and conformity criteria for common cements. It defines common cements and outlines constituents, composition notation, mechanical/physical/chemical requirements, and conformity criteria. The document also includes several national annexes that provide additional guidance for areas like sampling, fineness, and general cement use in the UK.
The document discusses quality control procedures for construction projects. It outlines that designers, manufacturers, and contractors must ensure minimum quality standards are met. Quality inspectors should inspect all construction processes according to the contractor's method statements and contract documents. The document also discusses ISO standards, quality assurance programs, and sources of technical information for quality control procedures in architecture, engineering, site management, and inspection.
This document provides the full text of the Indian Standard IS 456:2000 Code of Practice for Plain and Reinforced Concrete. Some key details include:
- It establishes standards and guidelines for the design, materials, workmanship, construction, and testing of plain and reinforced concrete structures.
- Major revisions from previous versions include expanded guidance on durability requirements, modified acceptance criteria for concrete, and the inclusion of higher strength concrete grades.
- It contains sections on materials, design considerations, structural design principles, and testing/inspection. The limit state and working stress methods for structural design are both included.
This document discusses electronic component management plans (ECMP) and obsolescence management in the avionics supply chain. It notes that 57% of reported counterfeit parts involve obsolete or end-of-life parts. The document outlines the 11 step ECMP process defined in IEC/TS 62239-1, including component selection, qualification, and obsolescence management. It provides an example where monitoring of manufacturer product change notices through the ECMP process allowed alternatives to be found for 40% of last-time buys. The document also discusses related standards like IEC/TS 62239-2 for COTS assemblies and third-party audit schemes through organizations like IECQ.
This document is the Indian Standard code of practice for plain and reinforced concrete. It provides requirements and guidelines for materials, workmanship, inspection, testing, and the general design of concrete structures. The summary highlights some key changes between this fourth revision and previous versions, including more detailed guidance on durability design, new concrete grades over M40, modified acceptance criteria, and additional recommendations for structural analysis.
This document is the Indian Standard code of practice for plain and reinforced concrete. It provides requirements and guidelines for materials, workmanship, inspection, testing, and the general design of concrete structures. The summary includes:
- It is the fourth revision of the Indian Standard code of practice for concrete design and construction.
- Major revisions include expanded guidance on durability design and requirements to improve the durability of concrete structures.
- Acceptance criteria for concrete have been simplified based on British Standards.
- Additional guidance is provided for higher strength concretes, workability, mix design, formwork, reinforcement, placing, compaction and curing of concrete.
- The general design considerations section provides
Plain and-reinforced-concrete(IS 456 2000)Parvez Alam
This document provides the full text of the Indian Standard IS 456:2000 Code of Practice for Plain and Reinforced Concrete. It includes sections on materials, workmanship, inspection and testing of concrete structures. It also covers general design considerations and special design requirements for structural elements. The standard was revised in 2000 to incorporate changes related to durability, mix proportioning, environmental exposure conditions, and other aspects of concrete design and construction. It establishes requirements for the structural design of concrete structures using both working stress and limit state methods.
The document discusses quality control in construction. It outlines that designers, manufacturers, and contractors must ensure minimum quality standards are met. It discusses ISO 9001 and 14000 quality assurance standards. It also describes the roles and responsibilities of quality inspectors, testing staff, and assurance programs in ensuring construction quality.
Cost Comparison of BlazeMaster CPVC vs Generic Steel for new build constructionWillRobinsonMCIM
The document provides a cost comparison study of fire suppression systems using BlazeMaster CPVC versus generic steel. It finds that the BlazeMaster CPVC system offers a cost saving of £37,400 or 25% less than the equivalent generic steel system. This is due to reductions in material costs of £14,663, labor costs of £20,264, and plant costs of £2,472 for the BlazeMaster CPVC system compared to generic steel. The study concludes that BlazeMaster CPVC is a more cost-effective alternative to traditional steel systems.
The document discusses CE marking requirements for products sold in the European Economic Area. CE marking indicates that a product has been assessed to meet EU safety, health, and environmental standards. It allows for free movement of products within the EEA market. Certain products, like windows and doors, require CE marking if they need to meet standards for properties like U-value. Manufacturers are responsible for conformity assessment, documentation, and affixing the CE mark. Hardware generally does not require separate testing unless it contributes to hazardous substances, U-values, or is a safety device like restrictors.
This document provides general specifications for liquefied petroleum gas (LPG) installations in government buildings in Hong Kong. It covers the scope, statutory obligations, execution requirements, drawings and manuals, general installation requirements, technical requirements, inspection/testing/commissioning, and maintenance. The specifications were developed by the Architectural Services Department based on the 2007 edition to incorporate updated standards and technologies. The document aims to ensure safety, quality and compliance with local regulations for LPG installations.
This document provides general specifications for liquefied petroleum gas (LPG) installations in government buildings in Hong Kong. It covers the scope, statutory obligations, execution requirements, drawings and manuals, general installation requirements, technical requirements, inspection/testing/commissioning, and maintenance. The specifications were developed by the Architectural Services Department based on the 2007 edition to incorporate updated standards and technologies. The document aims to ensure safety, quality and compliance with local regulations for LPG installations.
Nikos Pantelelis, Paolo Ballocchi, Wolfgang Wenger, Anders Brødsjø, Joep Breuer, Intelligent process monitoring and control: 2 industrial applications, in: ICMAC International Conference in Advanced Manufacturing of Composites, June 2015, Bristol, UK.
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2. Page 2 of 9
In the opinion of the BBA, the Synthesia Range of Insulation for Walls, if installed, used and maintained in accordance
with this Certificate, can satisfy or can contribute to satisfying the relevant requirements of the following Building
Regulations (the presence of a UK map indicates that the subject is related to the Building Regulations in the region or
regions of the UK depicted):
The Building Regulations 2010 (England and Wales) (as amended)
Requirement: C2(c) Resistance to moisture
Comment: The products can contribute to satisfying this Requirement. See sections 7.1 and 7.4 of this Certificate.
Requirement: L1(a)(i) Conservation of fuel and power
Comment: The products can contribute to satisfying this Requirement. See section 6 of this Certificate.
Regulation: 7 Materials and workmanship
Comment: The products are acceptable. See section 12 and the Installation part of this Certificate.
Regulation: 26 CO2 emission rates for new buildings
Regulation: 26A Fabric energy efficiency rates for new dwellings (applicable to England only)
Regulation: 26A Primary energy consumption rates for new buildings (applicable to Wales only)
Regulation: 26B Fabric performance values for new dwellings (applicable to Wales only)
Comment: The products can contribute to satisfying these Regulations; however, compensating fabric/services
measures may be required. See section 6 of this Certificate.
The Building (Scotland) Regulations 2004 (as amended)
Regulation: 8(1) Durability, workmanship and fitness of materials
Comment: The products are acceptable. See section 12 and the Installation part of this Certificate.
Regulation: 9 Building standards applicable to construction
Standard: 3.15 Condensation
Comment: The products can contribute to satisfying this Standard, with reference to clauses 3.15.1(1)(2)
, 3.15.3(1)(2)
,
3.15.4(1)(2)
, 3.15.5(1)(2)
and 3.15.7(1)(2)
. See sections 7.1 and 7.5 of this Certificate.
Standard: 6.1(b) Carbon dioxide emissions
Standard: 6.2 Building insulation envelope
Comment: The products can contribute to satisfying these Standards, with reference to clauses, or parts of, 6.1.1(1),
6.1.6(1), 6.2.1(1)(2), 6.2.3(1), 6.2.4(1)(2), 6.2.5(2), 6.2.6(1)(2), 6.2.7(1), 6.2.8(2), 6.2.9(1)(2), 6.2.10(1),
6.2.11(1)(2), 6.2.12(2) and 6.2.13(1)(2). See section 6 of this Certificate.
Standard: 7.1(a)(b) Statement of sustainability
Comment: The products can contribute to satisfying the relevant requirements of Regulation 9, Standards 1 to 6, and
therefore will contribute to a construction meeting at least a bronze level of sustainability as defined in this
Standard. See section 6 of this Certificate.
Regulation: 12 Building standards applicable to conversions
Comment: All comments given for these products under Regulation 9, Standards 1 to 6, also apply to this Regulation,
with reference to clause 0.12.1(1)(2) and Schedule 6(1)(2).
(1) Technical Handbook (Domestic).
(2) Technical Handbook (Non-Domestic).
The Building Regulations (Northern Ireland) 2012 (as amended)
Regulation: 23 Fitness of materials and workmanship
Comment: The products are acceptable. See section 12 and the Installation part of this Certificate.
Regulation: 29 Condensation
Comment: The products can contribute to satisfying this Regulation. See section 7.1 of this Certificate.
Regulation: 39(a)(i) Conservation measures
Regulation: 40(2) Target carbon dioxide emission rate
Comment: The products can contribute to satisfying these Regulations. See section 6 of this Certificate.
Construction (Design and Management) Regulations 2015
Construction (Design and Management) Regulations (Northern Ireland) 2007
Information in this Certificate may assist the client, Principal Designer/CDM co-ordinator, designer and contractors to
address their obligations under these Regulations.
See sections: 3 Delivery and site handling and 14 Precautions of this Certificate.
Regulations
3. Page 3 of 9
Additional Information
NHBC Standards 2014
NHBC accepts the use of the Synthesia Range of Insulation for Walls, if installed, used and maintained in accordance
with this Certificate, in relation to NHBC Standards, Chapter 6.1 External masonry walls and Chapter 6.2 External
timber framed walls.
CE marking
The Certificate holder has taken the responsibility of CE marking the products, in accordance with harmonised
European Standard EN 14315-1 : 2013. An asterisk (*) appearing in this Certificate indicates that data shown are
given in the manufacturer’s Declaration of Performance.
Technical Specification
1 Description
1.1 The Synthesia Range of Insulation for Walls consists of Poliuretan Spray RF-352D and Poliuretan Spray S-353E,
closed-cell polyurethane foams suitable for application between the inner leaf studs of conventional timber-frame cavity
walls with a masonry outer skin, or to the internal surface of external solid masonry walls in combination with a dry-
lining system.
1.2 The products are prepared from two liquid components, isocyanate and resin, and are yellowish in colour.
1.3 The products are applied with a fixed ratio (1:1) volumetric displacement pump, up to a maximum thickness of
250 mm.
1.4 Ancillary items used with these products, but outside the scope of this Certificate include:
• non-breathable and breathable roof underlays
• vapour control layer (VCL)
• gypsum plaster board
• timber battens
• spray equipment.
2 Manufacture
2.1 Poliuretan Spray is produced by a simple blending of components in a given proportion. The data are introduced
into a computer program and the addition of the different components is automatic and controlled by the software.
2.2 As part of the assessment and ongoing surveillance of product quality, the BBA has:
• agreed with the manufacturer the quality control procedures and product testing to be undertaken
• assessed and agreed the quality control operated over batches of incoming materials
• monitored the production process and verified that it is in accordance with the documented process
• evaluated the process for management of nonconformities
• checked that equipment has been properly tested and calibrated
• undertaken to carry out the above measures on a regular basis through a surveillance process, to verify that the
specifications and quality control operated by the manufacturer are being maintained.
2.3 The management system of the manufacturer has been assessed and registered as meeting the requirements of
ISO 9001 : 2008 by Bureau Veritas (Certificate ES056037-B1).
3 Delivery and site handling
3.1 The isocyanate and resin components are delivered to site in drums (up to 250 kg capacity) bearing the product
name, batch number and BBA Certificate number.
3.2 Drums should be stored in a well-ventilated area, ideally above 10°C, and away from possible ignition sources.
The drums must be protected from frost.
3.3 The isocyanate component is classified under the Classification, Labelling and Packaging of Substances and
Mixtures (CLP Regulation) 2009, and the packaging bears the appropriate hazard warning label(s).
Assessment and Technical Investigations
The following is a summary of the assessment and technical investigations carried out on the Synthesia Range of
Insulation for Walls.
4. Page 4 of 9
Design Considerations
4 Use
4.1 The Synthesia Range of Insulation for Walls is satisfactory for use in reducing the thermal transmittance (U value) of
walls of dwellings or similar buildings.
4.2 The products can be used:
• as insulation between the inner leaf studs of conventional timber-frame cavity walls and a masonry outer skin, with a
clear cavity between the insulation and internal plasterboard lining
• as insulation applied to the internal surface of solid masonry walls in between timber battens, and finished with
plasterboard, as a dry-lining system.
4.3 Constructions must be designed in accordance with the relevant recommendations of:
• BS 5250 : 2011
• BS 8000-3 : 2001
• BS EN 351-1 : 2007, and
• BS EN 1995-1-1 : 2004, BS EN 1996-1-1 : 2005, BS EN 1996-1-2 : 2005, BS EN 1996-2 : 2006 and
BS EN 1996-3 : 2006 and their relevant UK National Annexes.
4.4 It is essential that construction elements are designed and constructed to incorporate normal precautions against
moisture ingress before the application of the product.
4.5 Existing constructions must be in a good state of repair with no evidence of rain penetration or damp. Defects
must be made good prior to installation.
4.6 If present, mould or fungal growth must be treated prior to the application of the product.
4.7 Installation must not be carried out until the moisture content of the timber frame is less than 20%.
4.8 The products must not come into direct contact with flue pipes, chimneys or other heat-producing appliances (see
section 9).
4.9 The products form a strong bond with clean, dry substrates. This should be taken into account when specifying the
product or anticipating future alterations.
4.10 To satisfy the requirements of NHBC, a VCL of a type specified in their Standards must be applied behind the
plasterboard lining in wall applications.
External cavity walls (insulated timber-frame inner skin)
4.11 Services which penetrate the internal plasterboard lining (eg, light switches, power outlets) should be kept to a
minimum to limit damage to vapour checks. In addition, any penetrations should be enclosed in plasterboard, stone
mineral wool or suitably-tested proprietary fire-rated systems in order to preserve the fire resistance of the wall.
External solid masonry walls (insulated dry lining)
4.12 Insulated dry lining systems require careful detailing during installation around doors and windows to achieve
a satisfactory surface for finishing. In addition, every attempt should be made to minimise the risk of thermal bridging
at reveals and where heavy separating walls are attached to the external wall. New work must be designed to
accommodate the thickness of the dry lining, particularly at reveals, heads and sills and in relation to ceiling height.
Where the dimensions of fixtures are critical (eg bathrooms) these should be checked before installation.
4.13 Services which penetrate the dry lining (eg light switches, power outlets) should be kept to a minimum to limit
damage to vapour checks.
5 Practicability of installation
The product should only be installed by installers who have been trained and approved by the Certificate holder (see
section 13).
6 Thermal performance
6.1 Calculations of the thermal transmittance (U value) of a wall should be carried out in accordance with
BS EN ISO 6946 : 2007, BS EN ISO 13370 : 2007 and BRE Report BR 443 : 2006 using the declared
thermal conductivity (D
)* in Table 1 of this Certificate.
Table 1 Thermal conductivity (D
)*
Insulation thickness (mm) Thermal conductivity
(W∙m–1∙K–1)
Poliuretan Spray RF-352D Poliuretan Spray S-353E
80 0.027 0.028
80 to 120 0.026 0.027
120 0.025 0.026
5. Page 5 of 9
6.2 The U value of a completed wall will depend on the insulation thickness, the insulating value of the wall components
and the internal finish. Example constructions are given in Tables 2 and 3. For improved energy or carbon savings,
designers should consider appropriate fabric and/or services measures.
Table 2 U values — Timber frame walls
Design U values
(W∙m–2
∙K–1
)
Insulation thickness(1)
(mm)
Poliuretan Spray S-353E(2)(3) Poliuretan Spray RF-352D(2)(3)
0.18 190(4) 185(4)
0.19 175(4)
170(4)
0.22 145(4) 140(4)
0.25 125(5)
125(5)
0.27 120(5) 115(5)
0.28 110(5)
110(5)
0.30 100(5) 100(5)
0.35 80(5)
85(6)
(1) Thickness range of 30 mm to 200 mm with 5 mm increments.
(2) Wall construction inclusive of 102.5 mm brick ( = 0.77 W∙m–1∙K–1) bridged with mortar (17.3%
= 0.94 W∙m–1∙K–1), 50 mm cavity (resistance = 0.18 m2∙kW–1), breather membrane, 9 mm
plywood sheathing ( = 0.24 W∙m–1∙K–1), 12.5 mm plasterboard ( = 0.25 W∙m–1∙K–1).
(3) It is assumed there is no air gap correction (Ug = 0.00).
(4) Insulation within a 200 mm stud (15% bridge).
(5) Insulation within a 140 mm stud (15% bridge).
(6) Insulation within a 89 mm stud (15% bridge).
Table 3 U values — Masonry walls
Design U values
(W∙m–2∙K–1)
Insulation thickness(1) (mm)
Poliuretan Spray S-353E(2)(3)
Poliuretan Spray S-353E(2)(3)
0.18 175 170
0.19 165 160
0.22 140 135
0.25 125 120
0.27 110 110
0.28 105 105
0.30 100 95
0.35 80 80
(1) Thickness range of 30 mm to 200 mm with 5 mm increments.
(2) Wall construction inclusive of 5 mm render ( = 1 W∙m–1
∙K–1
), 215 mm brick ( = 0.77 W∙m–1
∙K–1
)
bridged with mortar (17.3% = 0.88 W∙m–1
∙K–1
), variable thickness of timber batten bridge
(11.8%) containing a variable thickness of insulation and a 25 mm cavity, 12.5 mm plasterboard
( = 0.25 W∙m–1
∙K–1
).
(3) It is assumed there is no air gap correction (Ug
= 0.00).
Junctions
6.3 Care must be taken in the overall design and construction of junctions with other elements to minimise
thermal bridges and air infiltration. Detailed guidance can be found in the documents supporting the national
Building Regulations.
7 Condensation risk
Interstitial condensation
7.1 Walls will limit the risk of interstitial condensation adequately when they are designed and constructed in
accordance with the relevant parts of BS 5250 : 2011. Further guidance may be obtained from BRE
Report BR 262 : 2002. A VCL must be used.
7.2 For the purposes of assessing the risk of interstitial condensation, the insulation vapour resistance factor (μ)* may
be taken as 60 (resistivity of 300 MN·s·g–1
·m–1
) for Poliuretan Spray RF-352D and 80 (resistivity of 400 MN·s·g–1
·m–1
)
for Poliuretan Spray S-353E.
External solid masonry walls (insulated dry lining)
7.3 The risk of summer condensation on the VCL must be considered for solid masonry walls orientated from ESE
through south to WSW, in accordance with section 3.10 of BRE Report BR 262 : 2002.
6. Page 6 of 9
Surface condensation
7.4 Walls will limit the risk of surface condensation adequately where the thermal transmittance (U value) does
not exceed 0.7 W·m–2
·K–1
at any point and the junctions with other elements are designed in accordance with
the guidance referred to in section 6.3 of this Certificate.
7.5 For buildings in Scotland, constructions will be acceptable where the thermal transmittance (U value) of the
wall does not exceed 1.2 W·m–2
·K–1
at any point, and the walls are designed and constructed in accordance
with the relevant parts of BS 5250 : 2011, Annexes D and G. Further guidance may be obtained from BRE
Report BR 262 : 2002.
8 Behaviour in relation to fire
8.1 Poliuretan Spray S-353E is classified as Class E* and Poliuretan Spray RF-352D as D-s3,d0* to EN 13501-1 :
2007. The products are not classified as ‘non-combustible’ and must be protected from naked flames and other ignition
sources during and after installation.
8.2 Elements must incorporate cavity barriers at edges, around openings and junctions with fire-resisting elements and
in cavities, in accordance with the relevant provisions of the national Building Regulations. The design and installation
of cavity barriers must take into account any anticipated differential movement.
8.3 When installed, the products will be contained by a suitable lining board, eg plasterboard, with all joints fully
sealed and supported by timber studs or battens. Therefore, it will not contribute to the development stages of a fire.
9 Proximity of flues and appliances
9.1 When installing the products in close proximity to certain flue pipes, chimneys and/or heat-producing appliances,
the relevant provisions of the national Building Regulations are applicable.
England and Wales — Approved Document J
Scotland — Mandatory Standard 3.19(1)(2)
.
(1) Technical Handbook (Domestic).
(2) Technical Handbook (Non-Domestic).
9.2 The products must not be installed within 50 mm of heat-emitting devices where the temperature is in excess of 93°C.
10 Materials in contact — wiring installations
10.1 The products are compatible with PVC materials in contact.
10.2 De-rating of electric cables should be considered in areas where the products restricts the flow of air. The use of
suitable conduit or trunking is recommended.
11 Maintenance
Once installed, the products do not require any regular maintenance and have suitable durability (see section 12),
provided the external wall and waterproof layers are maintained in a weather-tight condition.
12 Durability
The products will have a life equivalent to that of the structure in which they are incorporated.
Installation
13 Approved installers
The Certificate holder operates an Approved Installer Scheme for these products, under which the installers are
approved, registered and regularly reviewed by the Certificate holder to demonstrate that they are competent to carry
out installation of the products in accordance with this Certificate. Details of Approved Installers are available from the
Certificate holder.
14 Precautions
14.1 To comply with the requirements of Section 4 of the Health and Safety at Work Act 1974, it is essential that
there is an exchange of information between the client and the installer before spray operations commence on any site.
Existing health hazards and those brought into the premises by the installer should be discussed and measures agreed
to deal with them effectively.
14.2 The process for the installation of the products may produce a build-up of harmful vapours. Installers must wear
full personal protection equipment (PPE) when working with the product, including full-face fresh-air-supplied respirators,
protective clothing and chemical-resistant gloves. Other trades and personnel must be kept at least four metres away
from the applicator while spraying is taking place. The requirements of the Synthesia Installation and training manual
and the product safety data sheets issued to installers must be followed at all times.
7. Page 7 of 9
14.3 Vapours given off by certain components are generally heavier than air and will tend to move to lower parts of
the building. These parts should be suitably ventilated.
14.4 If vapour levels need to be measured, methods should be those recommended by the Health and Safety
Executive. Certain applications, eg confined spaces, require the use of extractor fans as recommended by the
Certificate holder.
14.5 Whilst spraying, care should be taken to minimise the degree of ‘overspray’, a fine mist of particles that can
travel considerable distances and adhere strongly to surfaces.
15 Procedure
General
15.1 Building elements to be insulated must be assessed for suitability and any necessary repairs carried out. The
positioning of, and access to, services should also be considered.
External cavity walls (insulated timber-frame inner skin)
15.2 The products should be spray-applied to clean and dry substrates in a flash coat 10 mm thick. Subsequent
coats not exceeding 20 mm thick are applied once the foam reaction has occurred, and within 10 minutes of the
previous coat until the required total thickness is achieved, leaving an air cavity between the plasterboard lining and
the insulation.
Figure 1 Typical timber-frame application
foil faced plasterboard
Synthesia
External solid masonry walls (insulated dry lining)
15.3 The product can be applied directly to solid walls for internal wall insulation by spraying between timber
studwork and then fitting plasterboard over or it. The product should be spray-applied to clean and dry substrates in
a flash coat 10 mm thick. Subsequent coats not exceeding 20 mm thick are applied once the foam reaction has
occurred, and within 10 minutes of the previous coat until the required total thickness is achieved.
8. Page 8 of 9
Figure 2 Typical solid masonry wall application
220 mm brick
exterior wall
timber studs
PU foam
unventilated air gap
20 mm render
12.5 mm foil-backed
plasterboard
3 mm plaster skim
Technical Investigations
16 Investigations
16.1 An assessment was made of independent data relating to:
• thermal conductivity
• behaviour in relation to fire
• water vapour permeability.
16.2 The manufacturing process was evaluated, including the methods adopted for quality control, and details were
obtained of the quality and composition of the materials used.
Bibliography
BS 5250 : 2011 Code of practice for control of condensation in buildings
BS 8000-3 :2001 Workmanship on building sites — Code of practice for masonry
BS EN 351-1 : 2007 Durability of wood and wood-based products — Preservative-treated solid wood —
Classification of preservative penetration and retention
BS EN 1995-1-1 : 2004 Eurocode 5 : Design of timber structures — General — Common rules and rules for buildings
NA to BS EN 1995-1-1 : 2004 UK National Annex to Eurocode 5 : Design of timber structures — General —
Common rules and rules for buildings
BS EN 1996-1-1 : 2005 Eurocode 6 : Design of masonry structures — General rules for reinforced and unreinforced
masonry structures
NA to BS EN 1996-1-1 : 2005 UK National Annex to Eurocode 6 : Design of masonry structures — General rules for
reinforced and unreinforced masonry structures
BS EN 1996-1-2 : 2005 Eurocode 6 : Design of masonry structures — General rules — Structural fire design
NA to BS EN 1996-1-2 : 2005 UK National Annex to Eurocode 6 : Design of masonry structures — General rules —
Structural fire design
BS EN 1996-2 : 2006 Eurocode 6 : Design of masonry structures — Design considerations, selection of materials and
execution of masonry
NA to BS EN 1996-2 : 2006 UK National Annex to Eurocode 6 : Design of masonry structures — Design
considerations, selection of materials and execution of masonry
BS EN 1996-3 : 2006 Eurocode 6 : Design of masonry structures : Simplified calculation methods for unreinforced
masonry structures
NA to BS EN 1996-3 : 2006 UK National Annex to Eurocode 6 : Design of masonry structures : Simplified
calculation methods for unreinforced masonry structures