SlideShare a Scribd company logo
SCM partner for quality products
Company Profile:
SISTECHCON is a cost effective solutions provider having ECOSYSTEM with a
group of Companies for electronic designer products. A business model of
connecting our network of Electronic & Electro-Mechanical Components
Distributors, Sheet Metal Fabricators, Plastic Molders with our EMS and Wire
harness facility for manufacturing of quality products under a single unit.
Sistechcon is promoted by professionals having more then 20 year s of experience
in Design, Product development & Management , sourcing and manufacturing in
Telecom and other Electronic OEM’s
The company caters to a variety of services ranging from PCBA to Product
manufacturing (End to End solution). We also offer various turnkey services that
involve material procurement to product manufacturing. Through our various
services and customer interfaces across engineering to program, we help ensure that
we not only deliver working PCBAs/product but also become an integral part of
your product life cycle management.
The ERP (Enterprise resource planning) developed by SISTECHON is customised
to suit the requirement of the Design & product based Organisations, with Features
that include Product development , Product testing and tracking.
Vision & Mission :
To position as a best business organization with focus to provide a sole window
approach to our customers for their end-to-end solutions through our Design
Engineering, System Integration and EMS / Contract Manufacturing capabilities
and support the customer for their prototype, pilot & mass production of the
products.
Trusted supply chain & engineering partner for OEMs/Design Houses in key sectors
in India/globally with focus on High complex Mid/Low Volume Production,
Create niche for our customers in technology intensive high mix volume
manufacturing with focus on product quality to make he product more competitive
in the market.
Adding value to our partners with a commitment to form a robust supply chain
system, driven by customer focus, cutting edge manufacturing technologies and
ethical practices and support our customers during their R&D phases with intent to
reduce product design life cycle and engineering costs.
Quality policy:
To provide a quality product to meet our customer requirement at competitive price
on as per the committed scheduled and strive for continual improvement in the
process.
We ensure to set up process and Validation at each level of Operations as per the
customer work instructions for providing a seamless integration of the assembled
PCB with the harnessing, Box building and testing at various levels that leads to
final quality products.
Product Management
Design : Our strong hardware design team can support the customers with
Designing of schematics , cad design , BOM preparation Convert Design Files to
Testable proto types & complete hardware life cycle .
We can also support your technical team with providing the alternative components to
B Class & C class parts , EOL Parts etc.
Manage ECN for the product and generate the revised BOM as per the Manufacturing
requirement.
Manufacturing : Sistechcon supports in Both prototype projects and Turnkey
projects. With in depth knowledge In product development , We are skilled to convert
design files to testable prototypes & products. With the dedicated team having expertise
in sourcing and engineering we are able to review the design and evaluates the quality
and supply chain requirements. The team also ensures to set up processes and validation
so that there is a seamless integration which leads to successful end products
Sheet Metal: We have an inhouse sheet metal works to support us with the
Enclosures and other mechanicals using Various process such as welding (Arc / XRay),
Bending, Laser cutting, CNC, Powder coating, drilling and punching.
Plastic Components : Plastic supplies including tool design, tooling and tool
maintenance are inhouse there by ensuring that all the parts are available under a single
unit
MRP : Our planning team will work on the forecast based MRP of the customer
comparing the demands to the current stock and suggesting reordering the components
/ parts for replenishment of works orders for the appropriate dates and quantities to
cover any shortfalls. The MRP systems in place enable us to plan procurement and
production based on your varying demands and forecasts.
Procurement : Our supply chain teams are well versed with sourcing and
procurement of , Electronics , Sheet Metal , Plastics and Cables Harness and also Hard
to get components. Sourcing of all electronic components through authorized
distributors / Manufacturers there by reducing the risk of getting wrong components
The parts in the BOM are segregated and kitted to ensure shortages free production
without any line stoppages.
Logistics: The components are kitted & consolidated at our freight forwarders there
by reducing the freight cost and additional Overheads.
Process Capabilities
1. EMS
RoHS and Non RoHS process.
0.25mm pitch components / smallest component 0201.
Flexible, Rigid-Flex, Thin PCB Assemblies.
Package on Package (PoP) assemblies.
Assemblies based on FCBGAs, VFBGAs, uBGAs, CSPs, LGAs, and other lead less
devices including back to back BGAs.
40000 cph – Chip shooter / 6500 cph – IC Placer – SMT Pick and Place.
6 σ Vision & Print Deposit using 3 mil to 6 mil stencils.
AOI(Automated Optical Inspection)
Critical Component storage in dehumidifier
5 zone reflow oven with RoHS capability.
Thermal profiling using predictive profiling methods.
Statistical based sampling quality processes in Material Incoming Quality Control,
First Article Approval, Final Quality Control and Out of Box Audits.
Best FIFO and JIT practices in the stores.
Dual wave pot for RoHS and non RoHS processes.
Regular preventive maintenance schedules.
Best practices in product manufacturing
Process flows, Control Plans, Failure Mode Effective Analysis (Product /Process),
Production Parts Approval Process.
Traceability from Incoming Material to Outgoing Finished Goods
2.Cable Harness
Automatic Cut-Strip Coaxial stripping machine
Flat ribbon / HST tube cutting machine Crimping
machine
.
Wide Range of wire processing capabilities using automated equipment.
Expertise in High-End interconnecting cables.
Follow IPC/WHMA –A -620 Rev A standards.
In-house Test capabilities using Futura testing equipment.
Equipped to process wires from 30 AWG, Flat cables, Multi conductor cables.
Cable Assemblies.
Electro-Mechanical Assemblies.
Coaxial cable assemblies.
Network Cables.
Custom-jacketed molded cable assemblies
3. Sheet Metal Fabrication
Sl.
No
Parame
ter
Machine
Capacity
Max Size
mm
Max.
thicknes
s- mm
Accuracy
mm
1) Cutting 5 Ton to 50
Ton
500x
200mm
MS- 5.0
Al- 8.0
SS- 2.0
MS ±0.03
Al ±0.05
SS ±0.05
2) Bending 2 Ton to 50
Ton
500x
200mm
MS- 5.0
Al- 8.0
SS- 2.0
MS ±0.2
Al ±0.2
SS ±0.2
3) Welding 20 KVA No
limitation
1.5+1.5m
m
±0.3mm
Precision Bending Machines Pipe Bending Machines
Arc Welding Machines
Sheet Rolling Machines
Hydraulic PressesSpot Welding Machines
4. Plastic Moulding
Machineries & Products
Sl
.
N
o
Parameter Machine
Capacity
Make
1) Injection moulding
machine
130 TN Yuan Chan
2) Injection moulding
machine
40 GR Texair
3) Injection moulding
machine
60GR Texair
4) Moulding capacity 0.0001GR TO
0.200GR
Services
System Integration, Box Building & testing
Sourcing of Electronic Components, Connectors and other hard to find items
Support EOL components with Certificate of Origin
PCB fabrication : LAYER : 2 - 36 layers
MATERIAL : FR4, Halogen free, AL base, High Frequence
BOARD THICKNESS 0.2 mm - 6 mm
COPPER THICKNESS 4oz (inner max.) 6oz (outer max.)
HOLE SIZE > 0.1mm
ASPECT RATIO 12 : 1 (max.)
MIN. TRACK WIDTH 3 mil
MIN. TRACK SPACING 3 mil
SOLDER MASK DAM 0.09 mm
HOLE PLUGGING SIZE 0.3mm~0.55mm
Blind & Buried Microvia’s as per DFM.
Press fit
IMPEDANCE CONTROL +/- 10%
SOLDER MASK COLOR green, black, red, range,yellow,blue,
SURFACE FINISH TYPE OSP, HAL Lead-Free, HASL, ENIG, Hard
Gold, Flash Gold,
Immersion : Silver, ImmersionTin
Alternate Engineering ; To Provide alternatives
Support with sourcing of Obsolete parts
Cost Fluctuations
Long Lead time parts
Customised parts Like Sheet Metal & plastic parts
OEM Products
Contact :
Prasad B Sistla
Co-Founder
Email: Sistechcon@gmail.com ;
pbs@sistechcon.com
Ph: 9900056418 / 7259637053
Regd Office :
No 280, 4th cross LRDE Layout,
Karthiknagar , Doddanekundi,
Marathahalli post ,
Bangalore 560037
EMS & Cable harness Unit:
No B303, Block 3 2nd Floor
KSSIDC Complex,
Electronics City , Phase 1
Bangalore 560100
Plastic Molding unit:
No.138, 1st Main,
Petechannappa Ind Estate,
Kamakashipalya,
Bangalore-560079
Sheet Metal Fabrication Unit :
No 20, 2nd MAIN, 14TH CROSS
AD Dasarahalli
Magadi Road
Bangalore 560079

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Sistechcon

  • 1. SCM partner for quality products
  • 2. Company Profile: SISTECHCON is a cost effective solutions provider having ECOSYSTEM with a group of Companies for electronic designer products. A business model of connecting our network of Electronic & Electro-Mechanical Components Distributors, Sheet Metal Fabricators, Plastic Molders with our EMS and Wire harness facility for manufacturing of quality products under a single unit. Sistechcon is promoted by professionals having more then 20 year s of experience in Design, Product development & Management , sourcing and manufacturing in Telecom and other Electronic OEM’s The company caters to a variety of services ranging from PCBA to Product manufacturing (End to End solution). We also offer various turnkey services that involve material procurement to product manufacturing. Through our various services and customer interfaces across engineering to program, we help ensure that we not only deliver working PCBAs/product but also become an integral part of your product life cycle management. The ERP (Enterprise resource planning) developed by SISTECHON is customised to suit the requirement of the Design & product based Organisations, with Features that include Product development , Product testing and tracking.
  • 3. Vision & Mission : To position as a best business organization with focus to provide a sole window approach to our customers for their end-to-end solutions through our Design Engineering, System Integration and EMS / Contract Manufacturing capabilities and support the customer for their prototype, pilot & mass production of the products. Trusted supply chain & engineering partner for OEMs/Design Houses in key sectors in India/globally with focus on High complex Mid/Low Volume Production, Create niche for our customers in technology intensive high mix volume manufacturing with focus on product quality to make he product more competitive in the market. Adding value to our partners with a commitment to form a robust supply chain system, driven by customer focus, cutting edge manufacturing technologies and ethical practices and support our customers during their R&D phases with intent to reduce product design life cycle and engineering costs. Quality policy: To provide a quality product to meet our customer requirement at competitive price on as per the committed scheduled and strive for continual improvement in the process. We ensure to set up process and Validation at each level of Operations as per the customer work instructions for providing a seamless integration of the assembled PCB with the harnessing, Box building and testing at various levels that leads to final quality products.
  • 4. Product Management Design : Our strong hardware design team can support the customers with Designing of schematics , cad design , BOM preparation Convert Design Files to Testable proto types & complete hardware life cycle . We can also support your technical team with providing the alternative components to B Class & C class parts , EOL Parts etc. Manage ECN for the product and generate the revised BOM as per the Manufacturing requirement. Manufacturing : Sistechcon supports in Both prototype projects and Turnkey projects. With in depth knowledge In product development , We are skilled to convert design files to testable prototypes & products. With the dedicated team having expertise in sourcing and engineering we are able to review the design and evaluates the quality and supply chain requirements. The team also ensures to set up processes and validation so that there is a seamless integration which leads to successful end products Sheet Metal: We have an inhouse sheet metal works to support us with the Enclosures and other mechanicals using Various process such as welding (Arc / XRay), Bending, Laser cutting, CNC, Powder coating, drilling and punching. Plastic Components : Plastic supplies including tool design, tooling and tool maintenance are inhouse there by ensuring that all the parts are available under a single unit MRP : Our planning team will work on the forecast based MRP of the customer comparing the demands to the current stock and suggesting reordering the components / parts for replenishment of works orders for the appropriate dates and quantities to cover any shortfalls. The MRP systems in place enable us to plan procurement and production based on your varying demands and forecasts. Procurement : Our supply chain teams are well versed with sourcing and procurement of , Electronics , Sheet Metal , Plastics and Cables Harness and also Hard to get components. Sourcing of all electronic components through authorized distributors / Manufacturers there by reducing the risk of getting wrong components The parts in the BOM are segregated and kitted to ensure shortages free production without any line stoppages. Logistics: The components are kitted & consolidated at our freight forwarders there by reducing the freight cost and additional Overheads.
  • 5. Process Capabilities 1. EMS RoHS and Non RoHS process. 0.25mm pitch components / smallest component 0201. Flexible, Rigid-Flex, Thin PCB Assemblies. Package on Package (PoP) assemblies. Assemblies based on FCBGAs, VFBGAs, uBGAs, CSPs, LGAs, and other lead less devices including back to back BGAs. 40000 cph – Chip shooter / 6500 cph – IC Placer – SMT Pick and Place. 6 σ Vision & Print Deposit using 3 mil to 6 mil stencils. AOI(Automated Optical Inspection) Critical Component storage in dehumidifier 5 zone reflow oven with RoHS capability. Thermal profiling using predictive profiling methods. Statistical based sampling quality processes in Material Incoming Quality Control, First Article Approval, Final Quality Control and Out of Box Audits. Best FIFO and JIT practices in the stores. Dual wave pot for RoHS and non RoHS processes. Regular preventive maintenance schedules. Best practices in product manufacturing Process flows, Control Plans, Failure Mode Effective Analysis (Product /Process), Production Parts Approval Process. Traceability from Incoming Material to Outgoing Finished Goods
  • 6. 2.Cable Harness Automatic Cut-Strip Coaxial stripping machine Flat ribbon / HST tube cutting machine Crimping machine . Wide Range of wire processing capabilities using automated equipment. Expertise in High-End interconnecting cables. Follow IPC/WHMA –A -620 Rev A standards. In-house Test capabilities using Futura testing equipment. Equipped to process wires from 30 AWG, Flat cables, Multi conductor cables. Cable Assemblies. Electro-Mechanical Assemblies. Coaxial cable assemblies. Network Cables. Custom-jacketed molded cable assemblies
  • 7. 3. Sheet Metal Fabrication Sl. No Parame ter Machine Capacity Max Size mm Max. thicknes s- mm Accuracy mm 1) Cutting 5 Ton to 50 Ton 500x 200mm MS- 5.0 Al- 8.0 SS- 2.0 MS ±0.03 Al ±0.05 SS ±0.05 2) Bending 2 Ton to 50 Ton 500x 200mm MS- 5.0 Al- 8.0 SS- 2.0 MS ±0.2 Al ±0.2 SS ±0.2 3) Welding 20 KVA No limitation 1.5+1.5m m ±0.3mm Precision Bending Machines Pipe Bending Machines
  • 8. Arc Welding Machines Sheet Rolling Machines Hydraulic PressesSpot Welding Machines
  • 9. 4. Plastic Moulding Machineries & Products Sl . N o Parameter Machine Capacity Make 1) Injection moulding machine 130 TN Yuan Chan 2) Injection moulding machine 40 GR Texair 3) Injection moulding machine 60GR Texair 4) Moulding capacity 0.0001GR TO 0.200GR
  • 10. Services System Integration, Box Building & testing Sourcing of Electronic Components, Connectors and other hard to find items Support EOL components with Certificate of Origin PCB fabrication : LAYER : 2 - 36 layers MATERIAL : FR4, Halogen free, AL base, High Frequence BOARD THICKNESS 0.2 mm - 6 mm COPPER THICKNESS 4oz (inner max.) 6oz (outer max.) HOLE SIZE > 0.1mm ASPECT RATIO 12 : 1 (max.) MIN. TRACK WIDTH 3 mil MIN. TRACK SPACING 3 mil SOLDER MASK DAM 0.09 mm HOLE PLUGGING SIZE 0.3mm~0.55mm Blind & Buried Microvia’s as per DFM. Press fit IMPEDANCE CONTROL +/- 10% SOLDER MASK COLOR green, black, red, range,yellow,blue, SURFACE FINISH TYPE OSP, HAL Lead-Free, HASL, ENIG, Hard Gold, Flash Gold, Immersion : Silver, ImmersionTin Alternate Engineering ; To Provide alternatives Support with sourcing of Obsolete parts Cost Fluctuations Long Lead time parts Customised parts Like Sheet Metal & plastic parts OEM Products
  • 11. Contact : Prasad B Sistla Co-Founder Email: Sistechcon@gmail.com ; pbs@sistechcon.com Ph: 9900056418 / 7259637053 Regd Office : No 280, 4th cross LRDE Layout, Karthiknagar , Doddanekundi, Marathahalli post , Bangalore 560037 EMS & Cable harness Unit: No B303, Block 3 2nd Floor KSSIDC Complex, Electronics City , Phase 1 Bangalore 560100 Plastic Molding unit: No.138, 1st Main, Petechannappa Ind Estate, Kamakashipalya, Bangalore-560079 Sheet Metal Fabrication Unit : No 20, 2nd MAIN, 14TH CROSS AD Dasarahalli Magadi Road Bangalore 560079