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Solid Edge


Caprock Manufacturing
Contract manufacturer replaces SolidWorks with Solid Edge; cites need to simplify
design for manufacturing process and avoid potential modeling kernel change



Industry                         Complex CAD process calls
Utilities, energy, aerospace,    for technology re-evaluation;
life sciences, transportation    switch takes burden off
                                 engineering team
Business challenges
                                 Founded in 1983, Caprock Manufacturing
Growth strategies increased      (Caprock) is a privately held custom manu-
demand on engineering            facturer of plastic injection molded prod-
group                            ucts and assemblies for original equipment
Need to model design             manufacturers (OEMs) in the medical,
recommendations for OEM          utilities, transportation, energy and other
customer products faster         industries. Vertically integrated services
Existing CAD system’s            include product design, prototyping, mold
unknown future                   making and a wide range of finishing
                                 processes. Caprock’s enclosures business
                                 unit designs and manufactures casings for
Keys to Success                  airline signage, water meters, electrical
Re-evaluate existing             enclosures, durable medical equipment
                                 and other products.                           More demand on engineering group
SolidWorks CAD
                                                                               Understanding its success in the market,
Find faster way to edit                                                        Caprock kept its focus on the design pro-
                                 Caprock excels in early supplier involve-
customer data                                                                  cess and, in 2011, decided to upgrade its
                                 ment, a process in which it partners with
Move from complex history-       customers during the product design           computer-aided design (CAD) tools from
based modeling to                period to ensure manufacturability, quality   SolidWorks® software from Dassault
synchronous technology           and cost effectiveness while keeping tool-    Systemes SolidWorks Corporation to
                                 ing lead-time to a minimum. This simpli-      Solid Edge® software from Siemens PLM
                                 fies the design process and has proven to     Software. Caprock had used SolidWorks
Results                                                                        for six or seven years, selecting it because
                                 be much more efficient for all parties than
Five-fold decrease in customer   the conventional customer approach of         it was an industry trend.
design time                      bringing the job out for bid only after the
Avoided possible modeling        design is finalized and then finding manu-    “But we read press and blog posts that
kernel disruption                facturability issues during the tooling       SolidWorks was going to a new modeling
                                 process.                                      kernel and that prompted us to look at the
                                                                               market,” says Joshua Walles, a senior
                                                                               project engineer with Caprock.




                                                                                           www.siemens.com/solidedge
“We read press and blog
 posts that SolidWorks was
 going to a new modeling
 kernel and that prompted
 us to look at the market.”
Joshua Walles
Senior Project Engineer
Caprock Manufacturing


                              “Our concerns about the future of             Time for a new CAD technology
                              SolidWorks actually led us to the discovery   evaluation
                              of a major shift in CAD innovation and pro-   Caprock performed a basic market search,
                              ductivity,” notes Walles. “The synchronous    looking at its existing SolidWorks and
                              technology in Solid Edge proved to be the     Pro/Engineer® software. “Initially, we were
                              answer to the increased demand here on        leery of keeping SolidWorks, because of
                              our engineers.”                               the uncertainties in its future direction
                                                                            and lack of new innovation in the past few
                              As a contract manufacturer, Caprock works     releases,” says Walles.
                              with its customers to modify and redesign
                              parts for product manufacturability. Most     That led Caprock to Solid Edge and the dis-
                              of the company’s engineers have no formal     covery of an unexpected bonus in synchro-
                              CAD training and are dual-tasked with         nous technology. Often, Caprock has only
                              project management duties.                    a paper drawing from its customers or
                                                                            sometimes a dumb solids file. Walles
                              “We weren’t really entrenched in the          points out that bringing in a dumb solid
                              complex design planning process using         with SolidWorks would be just the same
                              SolidWorks,” says Walles. “The feature-tree   as having a standard for the exchange of
                              parametric process has been a real time-      product model data (STEP) equivalent:
                              consumer. We struggled with history-          “I don’t have time to recreate all the
                              based modeling. It was like a tough chess     features that require modification.”
                              game; you would have to look five, six,
                              seven, eight, ten moves ahead in the          Editing CAD data with synchronous
                              future in order to get the design right.”     technology became a key interest point
                                                                            for Caprock. “What would take us several
                              “SolidWorks is not as evolved as Solid Edge   hours to edit in SolidWorks takes us less
                              is,” says Walles. “Using SolidWorks, the      than an hour using Solid Edge,” says
                              design is only as sound as the feature tree   Walles.
                              is. If you discover a mistake made earlier,
                              in many cases just forget it, you might as
                              well start over.”
Solutions/Services                   Using Solid Edge, changes made by                               “Over a period of a year, I might have
 Solid Edge with synchronous          Caprock no longer require recreating the                        20 customer redesign projects and would
 technology                           feature tree. “With synchronous technol-                        have to start all over in about 10 of them
 www.siemens.com/solidedge            ogy, you just delete or modify the design                       using SolidWorks due to a combination of
                                      feature and go,” says Walles. “That makes                       lack of familiarity and fighting with the
                                      it a very forgiving design tool. The soft-                      design plan,” says Walles. “With Solid Edge
 Customer’s primary business          ware is more intuitive and we don’t have                        and synchronous technology, that rarely
 Caprock manufactures                 to guess what the programmer’s intent                           happens. Yes, I would call Solid Edge and
 products for the medical,            was to use most common software                                 its synchronous technology a break-
 aerospace, utilities, transpor-      features.”                                                      through – true innovation.”
 tation, energy and other
 industries.                          Caprock reports significant error
 www.caprock-mfg.com                  reduction since moving from SolidWorks
                                      to Solid Edge. “I need to draw as fast as
                                      I think. The number of mistakes is much,
 Customer location                    much less than it used to be,” says Walles.
 Lubbock, Texas
 United States


“SolidWorks is not as evolved
 as Solid Edge is. Using
 SolidWorks, the design is
 only as sound as the feature
 tree is. If you discover a mis-
 take made earlier, in many
 cases just forget it, you
 might as well start over.”
 Joshua Walles
 Senior Project Engineer
 Caprock Manufacturing




 Siemens Industry Software

 Americas       +1 800 807 2200       © 2011 Siemens Product Lifecycle Management Software Inc. All rights reserved. Siemens and the Siemens logo are
 Europe         +44 (0) 1202 243455   registered trademarks of Siemens AG. D-Cubed, Femap, Geolus, GO PLM, I-deas, Insight, JT, NX, Parasolid, Solid Edge,
 Asia-Pacific   +852 2230 3308        Teamcenter, Tecnomatix and Velocity Series are trademarks or registered trademarks of Siemens Product Lifecycle
                                      Management Software Inc. or its subsidiaries in the United States and in other countries. Pro/Engineer is a registered
                                      trademark of Parametric Technology Corporation or its subsidiaries in the United States and in other countries.
                                      SolidWorks is a registered trademark of Dassault Systèmes Solidworks Corporation. All other logos, trademarks,
                                      registered trademarks or service marks used herein are the property of their respective holders.
 www.siemens.com/plm                  Z7 26146 11/11 A

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Caso de Sucesso Caprock Manufacturing - Siemens PLM

  • 1. Solid Edge Caprock Manufacturing Contract manufacturer replaces SolidWorks with Solid Edge; cites need to simplify design for manufacturing process and avoid potential modeling kernel change Industry Complex CAD process calls Utilities, energy, aerospace, for technology re-evaluation; life sciences, transportation switch takes burden off engineering team Business challenges Founded in 1983, Caprock Manufacturing Growth strategies increased (Caprock) is a privately held custom manu- demand on engineering facturer of plastic injection molded prod- group ucts and assemblies for original equipment Need to model design manufacturers (OEMs) in the medical, recommendations for OEM utilities, transportation, energy and other customer products faster industries. Vertically integrated services Existing CAD system’s include product design, prototyping, mold unknown future making and a wide range of finishing processes. Caprock’s enclosures business unit designs and manufactures casings for Keys to Success airline signage, water meters, electrical Re-evaluate existing enclosures, durable medical equipment and other products. More demand on engineering group SolidWorks CAD Understanding its success in the market, Find faster way to edit Caprock kept its focus on the design pro- Caprock excels in early supplier involve- customer data cess and, in 2011, decided to upgrade its ment, a process in which it partners with Move from complex history- customers during the product design computer-aided design (CAD) tools from based modeling to period to ensure manufacturability, quality SolidWorks® software from Dassault synchronous technology and cost effectiveness while keeping tool- Systemes SolidWorks Corporation to ing lead-time to a minimum. This simpli- Solid Edge® software from Siemens PLM fies the design process and has proven to Software. Caprock had used SolidWorks Results for six or seven years, selecting it because be much more efficient for all parties than Five-fold decrease in customer the conventional customer approach of it was an industry trend. design time bringing the job out for bid only after the Avoided possible modeling design is finalized and then finding manu- “But we read press and blog posts that kernel disruption facturability issues during the tooling SolidWorks was going to a new modeling process. kernel and that prompted us to look at the market,” says Joshua Walles, a senior project engineer with Caprock. www.siemens.com/solidedge
  • 2. “We read press and blog posts that SolidWorks was going to a new modeling kernel and that prompted us to look at the market.” Joshua Walles Senior Project Engineer Caprock Manufacturing “Our concerns about the future of Time for a new CAD technology SolidWorks actually led us to the discovery evaluation of a major shift in CAD innovation and pro- Caprock performed a basic market search, ductivity,” notes Walles. “The synchronous looking at its existing SolidWorks and technology in Solid Edge proved to be the Pro/Engineer® software. “Initially, we were answer to the increased demand here on leery of keeping SolidWorks, because of our engineers.” the uncertainties in its future direction and lack of new innovation in the past few As a contract manufacturer, Caprock works releases,” says Walles. with its customers to modify and redesign parts for product manufacturability. Most That led Caprock to Solid Edge and the dis- of the company’s engineers have no formal covery of an unexpected bonus in synchro- CAD training and are dual-tasked with nous technology. Often, Caprock has only project management duties. a paper drawing from its customers or sometimes a dumb solids file. Walles “We weren’t really entrenched in the points out that bringing in a dumb solid complex design planning process using with SolidWorks would be just the same SolidWorks,” says Walles. “The feature-tree as having a standard for the exchange of parametric process has been a real time- product model data (STEP) equivalent: consumer. We struggled with history- “I don’t have time to recreate all the based modeling. It was like a tough chess features that require modification.” game; you would have to look five, six, seven, eight, ten moves ahead in the Editing CAD data with synchronous future in order to get the design right.” technology became a key interest point for Caprock. “What would take us several “SolidWorks is not as evolved as Solid Edge hours to edit in SolidWorks takes us less is,” says Walles. “Using SolidWorks, the than an hour using Solid Edge,” says design is only as sound as the feature tree Walles. is. If you discover a mistake made earlier, in many cases just forget it, you might as well start over.”
  • 3. Solutions/Services Using Solid Edge, changes made by “Over a period of a year, I might have Solid Edge with synchronous Caprock no longer require recreating the 20 customer redesign projects and would technology feature tree. “With synchronous technol- have to start all over in about 10 of them www.siemens.com/solidedge ogy, you just delete or modify the design using SolidWorks due to a combination of feature and go,” says Walles. “That makes lack of familiarity and fighting with the it a very forgiving design tool. The soft- design plan,” says Walles. “With Solid Edge Customer’s primary business ware is more intuitive and we don’t have and synchronous technology, that rarely Caprock manufactures to guess what the programmer’s intent happens. Yes, I would call Solid Edge and products for the medical, was to use most common software its synchronous technology a break- aerospace, utilities, transpor- features.” through – true innovation.” tation, energy and other industries. Caprock reports significant error www.caprock-mfg.com reduction since moving from SolidWorks to Solid Edge. “I need to draw as fast as I think. The number of mistakes is much, Customer location much less than it used to be,” says Walles. Lubbock, Texas United States “SolidWorks is not as evolved as Solid Edge is. Using SolidWorks, the design is only as sound as the feature tree is. If you discover a mis- take made earlier, in many cases just forget it, you might as well start over.” Joshua Walles Senior Project Engineer Caprock Manufacturing Siemens Industry Software Americas +1 800 807 2200 © 2011 Siemens Product Lifecycle Management Software Inc. All rights reserved. Siemens and the Siemens logo are Europe +44 (0) 1202 243455 registered trademarks of Siemens AG. D-Cubed, Femap, Geolus, GO PLM, I-deas, Insight, JT, NX, Parasolid, Solid Edge, Asia-Pacific +852 2230 3308 Teamcenter, Tecnomatix and Velocity Series are trademarks or registered trademarks of Siemens Product Lifecycle Management Software Inc. or its subsidiaries in the United States and in other countries. Pro/Engineer is a registered trademark of Parametric Technology Corporation or its subsidiaries in the United States and in other countries. SolidWorks is a registered trademark of Dassault Systèmes Solidworks Corporation. All other logos, trademarks, registered trademarks or service marks used herein are the property of their respective holders. www.siemens.com/plm Z7 26146 11/11 A