Cargill Intern Presentation
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Production Management & Operations Internship Summer 2016
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Cargill Intern Presentation
- 1. Operations Intern Summer 2016 Campbell MacMillan
- 2. Summer Goals ๏ต Gain Knowledge ๏ต Hands-On Learning ๏ต Add Value
- 3. About Me ๏ต Boulder, CO ๏ต University of Oregon, June 2014 (Ethnic Studies, Geography) ๏ต Gap Year (Southeast Asia, Eastern Europe) ๏ต Nyagi Project ๏ต Ski, Golf, Travel
- 4. The Internship ๏ต Location: Lake Odessa, MI ๏ต Position Title: Operations Intern ๏ต Supervisor: Jessica Swiontek
- 5. Training ๏ต 4 Weeks of training ๏ต 3 different shifts ๏ต Each production room ๏ต Shadowed line operators, food handlers, sanitation crew ๏ต Learned standard operating procedures ๏ต Safety
- 7. OSHA Report ๏ต Occupational Safety and Health Administration Report ๏ต Safety guarding in POLO, FEL, Maintenance ๏ต POLO E-Stop ๏ต Guard or grind down rotating shafts with keyways, setscrews plant wide ๏ต Labeling (pipes, hoist lift) ๏ต Exit & directional signs ๏ต Painted eyewash stations
- 9. Rotating Shafts ๏ต The Problem: ๏ต Unsafe rotating shafts with keyways/setscrews plant wide (152 locations) ๏ต Eliminate exposure to trapping clothing, fingers, hair ๏ต The Solution: ๏ต Identify all shafts that do not meet code ๏ต Address which shafts need grinding or capping ๏ต Order shaft caps from Dodge, IPTCI, AMI
- 11. Safety Guarding ๏ต The Problem: ๏ต Inadequate guarding around all FEL pick and place robots ๏ต Inadequate guarding on FEL paddle arm pneumatic assemblies ๏ต Eliminate shear points & large gaps that donโt meet OSHA code ๏ต The Solution: ๏ต Worked with C&T to construct/design appropriate safe guards
- 13. POLO Emergency Stop Cables ๏ต Installed E-stop cables along pack off area ๏ต Worked with Windemuller to complete
- 14. X5 Auger Chute ๏ต The Problem ๏ต On big tote days, egg spills off auger chute & conveyer belt in X5 - builds up on mezzanine ๏ต Due to high velocity and poor design on original chute ๏ต Creates loss of product ๏ต Causes micro issue ๏ต The Solution ๏ต Worked with C&T to design larger chute with higher side walls, less angle ๏ต Goal - Curb loss of product, improve sanitation, higher yields
- 16. Maintenance Action Week ๏ต Constructed shelving/racks ๏ต Organized/labeled bins ๏ต Sorted equipment ๏ต Took inventory
- 18. Small Projects ๏ต Replaced safety data sheets ๏ต Active shooter presentations ๏ต Measured light intensity of plant ๏ต 3.5% of plant did not meet OSHA regulations ๏ต POLO temperature study ๏ต Assisted taking temperatures in POLO robot room & cooler ๏ต Track temperature change ๏ต On average, temperatures increased 3-5 degrees from Evergreen machine to cooler
- 20. Acknowledgments ๏ต Ed Alexander ๏ต Jessica Swiontek ๏ต Maintenance Department ๏ต โThe Internsโ ๏ต Entire Lake-O Staff
- 21. Questions?
Editor's Notes
- I majored in ethnic studies and geography, completely unrelated fields, wanted to expand my horizons and gain an understanding in an unfamiliar field. I wanted to become familiar with Cargill first hand. Learn about workflow of plant operations, operational & capital effectiveness, and reliability excellence Ultimately, I wanted to add value to the plant and leave some sort of mark no matter how big or small.
- -NYAGI (Now You Are the Groupโs Interest) stands for man, woman child living in impoverished area desperately in need of medical care -Dedicated to increasing diagnostic ultrasound useย around the world -Vision to proactively save lives with ultrasound
- SOPโs -Purpose to achieve efficiency, quality output and uniformity of performance, while reducing miscommunication & failure to comply to industry regulations.
- POLO temp study โ Goal was to track the temperature change of various product after exiting evergreen machine to the time it was put into cooler Example - 4oz. cuppers came out of GASTI machine at 35 degrees F and arrived in cooler around 9.44 degrees F higher at just under 45 degrees