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Cargill Intern Presentation
This document describes an operations internship at Campbell MacMillan in Lake Odessa, Michigan. It outlines the intern's goals of gaining knowledge and hands-on learning through completing various projects over the summer. The internship involved 4 weeks of training in different production rooms, followed by focusing on safety projects like addressing unsafe rotating shafts, improving safety guarding around robots, and installing emergency stop cables. Other projects included designing a new auger chute to reduce egg loss, organizing the maintenance department, measuring light intensity, and tracking temperatures in production rooms. The intern expresses gratitude to supervisors and other staff for their support.
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- 2. Summer Goals GainKnowledge Hands-On Learning Add Value
- 3. About Me Boulder,CO University of Oregon, June 2014 (Ethnic Studies, Geography) Gap Year (Southeast Asia, Eastern Europe) Nyagi Project Ski, Golf, Travel
- 4. The Internship Location:Lake Odessa, MI Position Title: Operations Intern Supervisor: Jessica Swiontek
- 5. Training 4 Weeksof training 3 different shifts Each production room Shadowed line operators, food handlers, sanitation crew Learned standard operating procedures Safety
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- 7. OSHA Report OccupationalSafety and Health Administration Report Safety guarding in POLO, FEL, Maintenance POLO E-Stop Guard or grind down rotating shafts with keyways, setscrews plant wide Labeling (pipes, hoist lift) Exit & directional signs Painted eyewash stations
- 9. Rotating Shafts TheProblem: Unsafe rotating shafts with keyways/setscrews plant wide (152 locations) Eliminate exposure to trapping clothing, fingers, hair The Solution: Identify all shafts that do not meet code Address which shafts need grinding or capping Order shaft caps from Dodge, IPTCI, AMI
- 11. Safety Guarding TheProblem: Inadequate guarding around all FEL pick and place robots Inadequate guarding on FEL paddle arm pneumatic assemblies Eliminate shear points & large gaps that don’t meet OSHA code The Solution: Worked with C&T to construct/design appropriate safe guards
- 13. POLO Emergency StopCables Installed E-stop cables along pack off area Worked with Windemuller to complete
- 14. X5 Auger Chute The Problem On big tote days, egg spills off auger chute & conveyer belt in X5 - builds up on mezzanine Due to high velocity and poor design on original chute Creates loss of product Causes micro issue The Solution Worked with C&T to design larger chute with higher side walls, less angle Goal - Curb loss of product, improve sanitation, higher yields
- 16. Maintenance Action Week Constructed shelving/racks Organized/labeled bins Sorted equipment Took inventory
- 18. Small Projects Replacedsafety data sheets Active shooter presentations Measured light intensity of plant 3.5% of plant did not meet OSHA regulations POLO temperature study Assisted taking temperatures in POLO robot room & cooler Track temperature change On average, temperatures increased 3-5 degrees from Evergreen machine to cooler
- 20. Acknowledgments Ed Alexander Jessica Swiontek Maintenance Department “The Interns” Entire Lake-O Staff
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Editor's Notes
- #3 I majored in ethnic studies and geography, completely unrelated fields, wanted to expand my horizons and gain an understanding in an unfamiliar field. I wanted to become familiar with Cargill first hand. Learn about workflow of plant operations, operational & capital effectiveness, and reliability excellence Ultimately, I wanted to add value to the plant and leave some sort of mark no matter how big or small.
- #4 -NYAGI (Now You Are the Group’s Interest) stands for man, woman child living in impoverished area desperately in need of medical care -Dedicated to increasing diagnostic ultrasound use around the world -Vision to proactively save lives with ultrasound
- #6 SOP’s -Purpose to achieve efficiency, quality output and uniformity of performance, while reducing miscommunication & failure to comply to industry regulations.
- #19 POLO temp study – Goal was to track the temperature change of various product after exiting evergreen machine to the time it was put into cooler Example - 4oz. cuppers came out of GASTI machine at 35 degrees F and arrived in cooler around 9.44 degrees F higher at just under 45 degrees