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Presented by:
Piyush Tripathi
 Technical Assistance
 Workshop Modernization
 Designing
 Planning
 Manufacturing
 Testing
 Commissioning
 Field Trials
 RITES (turnkey system) has successfully executed a variety of projects but never
before undertaken the job related to Cape gauge locomotives and coaches
 Made visits to the clients, understood their requirements, discussions with RDSO,
DLW, ICF & BHEL
 Not possible to conduct field trials in India so RITES (in association with BHEL)
designed and developed CET Lab at BHEL
 Synchronization of Power Generation and Transmission to the Traction system +
Governing system and Control system was tested
 Supplied to Angola and the technology has been successfully proved and established
 After successful commissioning of locomotives and coaches at Angola, RITES had
obtained feedback from the customer and carried out necessary modifications
 RITES offered services to CFM, Angola; Layout optimization, material storage system
planning, assessment of equipments, supply & commissioning of equipments,
standardization of procedures in repairs of rolling stock in the workshop etc.
 RITES deployed about 20 experts in all spheres of activities. RITES clearly defines
the needs and international requirements of the customers
 Preliminary discussions
 Site visits & Access the requirements of technical assistance for CFM
 Assessment of facilities for modernization
 Coordination & discussions with RDSO, DLW, ICF & BHEL for complete system
design and development of prototype of locomotives & coaches including evolution of
design of major sub-assemblies
 CET Lab in association with BHEL
 Finalization of technical specification of the equipments required for the modernization
of workshop at Lubango, their procurement, co-ordination with vendors for the
manufacture of equipments as per customer requirement, inspection and testing of the
equipments at vendor’s premises, supply and commissioning of these equipments at
Angola.
 Coordination and project management with DLW for design, development and
prototype manufacture of cape gauge locomotives.
 Coordination and project management with ICF for the design, development and
manufacture of prototype cape gauge coaches.
 Coordination and project management with BHEL for design, development and
prototype manufacture of complete electrical system including traction and control
system for rolling stock.
 Co-ordination with other contractors /suppliers for design and development of major
sub-assemblies and other components for their use in the rolling stock system works
for manufacture, installation, testing and commissioning.
 Co-ordination for design and development of wheel discs to suit track profile and their
import for fitment in cape gauge locomotives and coaches.
 Preparing various manuals, including maintenance and troubleshooting manuals for
cape gauge locomotives and coaches, drivers instructions manual, safety manual,
brake system testing manual etc.
 Rolling Stock Design
 Design and Development of Sub-assemblies
 Design and Development of CET Lab
 Operation and Maintenance
 Passenger Safety
 Modernization of the Workshop
 Timely Completion of the Programme of Technical Assistance
 Timely Submission of the Technical Study Report for Rehabilitation of CFM Railway
System and Maintenance Workshops
 Timely Supply and Commissioning of New Rolling Stock
 Timely upgradation of Maintenance Workshop
 Less O & M Cost
 Modernization of maintenance workshop;
 Regular train services
 Introduction of new assets in terms of;
 Machinery
 Plant
 New rolling stock transformation
 Low operations and maintenance cost and huge savings to the client.
 Access to modern design as well as safe running trains.
 Access to highly efficient cape gauge locomotives equipped with microprocessor
based state-of-the-art control and diagnostic system.
 Availability of trained manpower for efficient maintenance.
 Road and easy access to the expertise in various fields.
 Timely identification of the requirements of equipments for modernization of the
maintenance workshop.
 Technology for design and manufacture,
 Increased confidence of funding agencies and government due to time commodity,
 Generation of employment,
 Improvement in international relations,
 Foreign exchange earnings,
 Improved transport services for Angola.
Cape Gauge Locomotives & Coaches: Case Study

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Cape Gauge Locomotives & Coaches: Case Study

  • 2.  Technical Assistance  Workshop Modernization  Designing  Planning  Manufacturing  Testing  Commissioning  Field Trials
  • 3.  RITES (turnkey system) has successfully executed a variety of projects but never before undertaken the job related to Cape gauge locomotives and coaches  Made visits to the clients, understood their requirements, discussions with RDSO, DLW, ICF & BHEL  Not possible to conduct field trials in India so RITES (in association with BHEL) designed and developed CET Lab at BHEL  Synchronization of Power Generation and Transmission to the Traction system + Governing system and Control system was tested  Supplied to Angola and the technology has been successfully proved and established
  • 4.  After successful commissioning of locomotives and coaches at Angola, RITES had obtained feedback from the customer and carried out necessary modifications  RITES offered services to CFM, Angola; Layout optimization, material storage system planning, assessment of equipments, supply & commissioning of equipments, standardization of procedures in repairs of rolling stock in the workshop etc.  RITES deployed about 20 experts in all spheres of activities. RITES clearly defines the needs and international requirements of the customers
  • 5.  Preliminary discussions  Site visits & Access the requirements of technical assistance for CFM  Assessment of facilities for modernization  Coordination & discussions with RDSO, DLW, ICF & BHEL for complete system design and development of prototype of locomotives & coaches including evolution of design of major sub-assemblies  CET Lab in association with BHEL
  • 6.  Finalization of technical specification of the equipments required for the modernization of workshop at Lubango, their procurement, co-ordination with vendors for the manufacture of equipments as per customer requirement, inspection and testing of the equipments at vendor’s premises, supply and commissioning of these equipments at Angola.  Coordination and project management with DLW for design, development and prototype manufacture of cape gauge locomotives.  Coordination and project management with ICF for the design, development and manufacture of prototype cape gauge coaches.  Coordination and project management with BHEL for design, development and prototype manufacture of complete electrical system including traction and control system for rolling stock.
  • 7.  Co-ordination with other contractors /suppliers for design and development of major sub-assemblies and other components for their use in the rolling stock system works for manufacture, installation, testing and commissioning.  Co-ordination for design and development of wheel discs to suit track profile and their import for fitment in cape gauge locomotives and coaches.  Preparing various manuals, including maintenance and troubleshooting manuals for cape gauge locomotives and coaches, drivers instructions manual, safety manual, brake system testing manual etc.
  • 8.  Rolling Stock Design  Design and Development of Sub-assemblies  Design and Development of CET Lab  Operation and Maintenance  Passenger Safety  Modernization of the Workshop
  • 9.  Timely Completion of the Programme of Technical Assistance  Timely Submission of the Technical Study Report for Rehabilitation of CFM Railway System and Maintenance Workshops  Timely Supply and Commissioning of New Rolling Stock  Timely upgradation of Maintenance Workshop  Less O & M Cost
  • 10.  Modernization of maintenance workshop;  Regular train services  Introduction of new assets in terms of;  Machinery  Plant  New rolling stock transformation
  • 11.  Low operations and maintenance cost and huge savings to the client.  Access to modern design as well as safe running trains.  Access to highly efficient cape gauge locomotives equipped with microprocessor based state-of-the-art control and diagnostic system.  Availability of trained manpower for efficient maintenance.  Road and easy access to the expertise in various fields.  Timely identification of the requirements of equipments for modernization of the maintenance workshop.
  • 12.  Technology for design and manufacture,  Increased confidence of funding agencies and government due to time commodity,  Generation of employment,  Improvement in international relations,  Foreign exchange earnings,  Improved transport services for Angola.