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Angelo Baggini, angelo.baggini@unibg.it, Bergamo University - Engineering Department
Via Marconi 5, 24044 Dalmine (BG) – Italy
Short circuit withstand of power cables
Introduction
Cable sizing is the
process of selecting
appropriate sizes for
electrical power cable
conductors.
A Short-circuit is an accidental or a deliberate
connection across a comparatively low resistance or
impedance between two or more points of a circuit
which usually have differing voltage
A short circuit current
is a current flowing through the short circuit
(IEV 603-02-28)
Introduction
Rated current Short circuit current
From“GEINDUSTRIALPOWERSYSTEMSDATABOOK”
The main types
of short-circuits
The main types of short-circuits
A. Three-phase
B. Phase-to-phase
C.Phase-to-phase-to-earth
D.Phase-to-earth
BALANCED UNBALANCED
The characteristics
of short-circuit
The characteristics of short-circuit
Bolted fault
very high magnitude characrerized by phases
“bolted” together to create a zero impedance
connection
Arcing fault
An arc-fault occurs when loose or corroded
connections make intermittent contact and causes
sparking or arcing between the connections.
| Presentation title and date
The characteristics of short-circuit
Duration
self-extinguishing, transient and steady-state
Origin
Mechanical
Internal or atmospheric overvoltages
Insulation breakdown due to heat, humidity or a corrosive environment
Location
inside or outside a machine or an electrical switchboard
Consequences
of short-circuits
Consequences of short-circuits
.
At the fault location
• Damage to insulation
• Welding of conductors
• Fire
• Electrical arcs
On the faulty circuit
• Electrodynamic forces
• Excessive temperature rise
On other circuits nearby
• Voltage dips
• Shut down of a part of network
• Dynamic instability
• Disturbances in control/monitoring circuits
| Presentation title and date
Determinants
of short-circuit currents
Determinants of short-circuit currents
Short circuit currents depend on the following factors:
• voltage level and actual operating voltage
• neutral conditions (TT, TN, IT)
• impedance of the system between any generation unit
• short-circuit location
• impedance of the short-circuit
• number of generation units in the system
(short circuit power)
Distance from generators
Near-to-generator
The influence of the changing reactance
of generators cannot be neglected
Far-from-generator
The AC component remains constant
throughout the total time duration of the
short-circuit
The influence of the changing reactance of generators
can be neglected
Parameters
of the short-circuit current
Parameters of the short-circuit current
Initial symmetrical short-circuit current Ik’’
The current Ik’’ is the r.m.s value of the short-circuit current
at the initial symmetrical short circuit. In case of short circuit
far-from-generator sinusoidal current Ik'' is almost constant
during the fault
Peak short-circuit current Ip
Depending on the feeding source of the short-circuit, different
considerations have to be taken to calculate the peak short-
circuit current. Short-circuits in low-voltage systems normally
are single-fed short-circuits
Decaying (aperiodic) component Idc
value between the top and bottom envelope of a shortcircuit
current decaying from an initial value to zero
Steady-state short-circuit current Ik
Short-circuits in low-voltage systems normally are far-from-
generator short-circuits. The steady-state short-circuit current
is identical to the initial symmetrical short-circuit current
Parameters of the short-circuit current
(taking into account the protection)
• The total time duration of the
short-circuit current consists of
the operating time of the
protection devices and the
total breaking time of the
switchgear
• The short-circuit breaking
current is the RMS value of
the short-circuit current at
switching instant, i.e., at time
of operating the circuit-breaker
The r.m.s. value of the short-
circuit current, combined with
the total time duration, is a
measure for the thermal effects
of the short-circuit Ref. FUSE
Symmetrical and Asymmetrical currents
The words “symmetrical” and “asymmetrical” describe the shape of the AC waves
about the zero axis.
Symmetrical: the envelopes of the peaks are symmetrical around the zero axis
Asymmetrical: the envelopes of the peaks are not symmetrical around the zero axis
Maximum and minimum
short circuit currents
Maximum and minimum short circuit currents
In the case of cables, two values of short-circuit current shall
be evaluated:
• Maximum (begin of the line)
• Minimum (end of the line)
IT1N160 In160Ik=30 kA
U=400 V
Iz=134 A
Minimum short-circuit currents
The minimum short-circuit current is needed for the
design of protection systems and the minimal setting of
protection relays
Important when
• Cables are long and the source impedance is
relatively high
Maximum short-circuit currents
The maximum short-circuit current is the main design
criteria for the rating to withstand the effects of short-
circuit currents
It is used to determine
• The thermal stress on the cable
• The mechanical withstand capacity of the cable
and
• The breaking capacity of the circuit breakers
• The making capacity of the circuit breakers
| Presentation title and date
Thermal stresses
Short-Circuit Thermal Rating
It is required to determine the cross-sectional areas of
conductor and screen in respect to short-circuit thermal
stress.
Short-Circuit Thermal Rating
STRESS RATING
Stress
Thermally equivalent short-circuit current Ith
The actual short-circuit current contains:
• a decreasing direct current component (m)
• a superimposed alternating current component (n)
nmII kth += ′′
Stress
Thermally equivalent short-circuit current Ith
nmII kth += ′′
Stress
Thermally equivalent short-circuit current Ith
nmII kth += ′′
Rating
Short-circuit Capacity of a Conductor Ithz
The heat generated is mainly
stored into the conductor
 A = nominal cross-sectional area of the conductor
 tk = Short-circuit duration
 θa = conductor temperature at the beginning of a short-circuit*
 θe = permissible short-circuit temperature taking into account the insulation
and conducting layers which are in contact with the conductor
 Jthr = rated short-time current density defined for a rated short-circuit duration
tkr = 1 s
* Usually assumed equal to the maximum permissible temperature
k
kr
thrthz
t
t
JAI =
Short-Circuit Capacity of Screens,
Metal Sheaths and Armour
Line-to-earth short circuit in a three-
core cable with common screen in a
low resistance aerthed network
Double earth fault in three screened
single-core cables in insulated network
Short-Circuit Capacity of Screens,
Metal Sheaths and Armour
•The screens, the metal sheaths or the armour
carry short-circuit currents and become heated
•The fault current carried
divided in the inverse proportion to the impedance of the individual current path
Depending on the type of the short-circuit and the method of cable-laying:
Determination of short-circuit capacity
the same rules apply as for conductors
Duration of the short circuit
heat is transferred to the adjacent layers
Thermo-Mechanical
stresses
Thermo-Mechanical Forces and Expansion
Due to the high temperature rise during a short circuit a
significant expansion of the conductor occurs
Δl
l
Δh
l
θα ∆=∆ thll
θα
π
∆=∆ th)
2l
(h
αThCu=16,210-61/K-αThAl=22,810-61/K
Effect of Thermal Expansion in Cables
The conductor produces a linear dependant force
under conditions of temperature rise
The progression depends on
• material
• shape
• construction
The temperature rise of a conductor produces a longitudinal movement
and a compressive force dependant on:
• Type of conductor
• Adhesion of the insulation
• Type of cable
• Method of fixing
θα ∆⋅⋅= ⋅thA EFth
ECu=1151091/K-EAl=651091/K
A=CrosssectionalArea
∆l=∆h=0
Effect of Thermal Expansion in Cables
Installation
Longitudinal expansion is equally divided over the full lenght
Multi-core cables:
over long, straight runs
arranged in a wavy line
fixed to leave a free loop
Single-core cables:
long straight runs in a wavy line
fixed to supports
large distances to permit deflection
Electromagnetic stresses
Electro-dinamyc stresses
Currents in conductors laying side by side produce
electromagnetic forces between the conductors
• Opposite direction currents produce a repulsion force
• Same direction currents produce an attractive force
+ . + +
Electromagnetic forces
Current force Fs per unit lenght
2
s
2
F
a
Iso
π
µ
=′
+ +a
Electromagnetic forces
for other arrangement
in a common cover over all conductors within items such as clamps, binder
tapes
FF sl ′′ = α
FF sb ′′ = β
| Presentation title and date
Electromagnetic forces
Thank you
| Presentation title and date
For more information please contact
Angelo Baggini
Università di Bergamo
Dipartimento di Ingegneria
Viale Marconi 5,
24044 Dalmine (BG) Italy
email: angelo.baggini@unibg.it
ECD Engineering Consulting and Design
Via Maffi 21 27100 PAVIA Italy

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Cable sizing to withstand short circuit current

  • 1. Angelo Baggini, angelo.baggini@unibg.it, Bergamo University - Engineering Department Via Marconi 5, 24044 Dalmine (BG) – Italy Short circuit withstand of power cables
  • 2. Introduction Cable sizing is the process of selecting appropriate sizes for electrical power cable conductors. A Short-circuit is an accidental or a deliberate connection across a comparatively low resistance or impedance between two or more points of a circuit which usually have differing voltage A short circuit current is a current flowing through the short circuit (IEV 603-02-28)
  • 3. Introduction Rated current Short circuit current From“GEINDUSTRIALPOWERSYSTEMSDATABOOK”
  • 4. The main types of short-circuits
  • 5. The main types of short-circuits A. Three-phase B. Phase-to-phase C.Phase-to-phase-to-earth D.Phase-to-earth BALANCED UNBALANCED
  • 7. The characteristics of short-circuit Bolted fault very high magnitude characrerized by phases “bolted” together to create a zero impedance connection Arcing fault An arc-fault occurs when loose or corroded connections make intermittent contact and causes sparking or arcing between the connections.
  • 9. The characteristics of short-circuit Duration self-extinguishing, transient and steady-state Origin Mechanical Internal or atmospheric overvoltages Insulation breakdown due to heat, humidity or a corrosive environment Location inside or outside a machine or an electrical switchboard
  • 11. Consequences of short-circuits . At the fault location • Damage to insulation • Welding of conductors • Fire • Electrical arcs On the faulty circuit • Electrodynamic forces • Excessive temperature rise On other circuits nearby • Voltage dips • Shut down of a part of network • Dynamic instability • Disturbances in control/monitoring circuits
  • 14. Determinants of short-circuit currents Short circuit currents depend on the following factors: • voltage level and actual operating voltage • neutral conditions (TT, TN, IT) • impedance of the system between any generation unit • short-circuit location • impedance of the short-circuit • number of generation units in the system (short circuit power)
  • 15. Distance from generators Near-to-generator The influence of the changing reactance of generators cannot be neglected Far-from-generator The AC component remains constant throughout the total time duration of the short-circuit The influence of the changing reactance of generators can be neglected
  • 17. Parameters of the short-circuit current Initial symmetrical short-circuit current Ik’’ The current Ik’’ is the r.m.s value of the short-circuit current at the initial symmetrical short circuit. In case of short circuit far-from-generator sinusoidal current Ik'' is almost constant during the fault Peak short-circuit current Ip Depending on the feeding source of the short-circuit, different considerations have to be taken to calculate the peak short- circuit current. Short-circuits in low-voltage systems normally are single-fed short-circuits Decaying (aperiodic) component Idc value between the top and bottom envelope of a shortcircuit current decaying from an initial value to zero Steady-state short-circuit current Ik Short-circuits in low-voltage systems normally are far-from- generator short-circuits. The steady-state short-circuit current is identical to the initial symmetrical short-circuit current
  • 18. Parameters of the short-circuit current (taking into account the protection) • The total time duration of the short-circuit current consists of the operating time of the protection devices and the total breaking time of the switchgear • The short-circuit breaking current is the RMS value of the short-circuit current at switching instant, i.e., at time of operating the circuit-breaker The r.m.s. value of the short- circuit current, combined with the total time duration, is a measure for the thermal effects of the short-circuit Ref. FUSE
  • 19. Symmetrical and Asymmetrical currents The words “symmetrical” and “asymmetrical” describe the shape of the AC waves about the zero axis. Symmetrical: the envelopes of the peaks are symmetrical around the zero axis Asymmetrical: the envelopes of the peaks are not symmetrical around the zero axis
  • 20. Maximum and minimum short circuit currents
  • 21. Maximum and minimum short circuit currents In the case of cables, two values of short-circuit current shall be evaluated: • Maximum (begin of the line) • Minimum (end of the line) IT1N160 In160Ik=30 kA U=400 V Iz=134 A
  • 22. Minimum short-circuit currents The minimum short-circuit current is needed for the design of protection systems and the minimal setting of protection relays Important when • Cables are long and the source impedance is relatively high
  • 23. Maximum short-circuit currents The maximum short-circuit current is the main design criteria for the rating to withstand the effects of short- circuit currents It is used to determine • The thermal stress on the cable • The mechanical withstand capacity of the cable and • The breaking capacity of the circuit breakers • The making capacity of the circuit breakers
  • 24. | Presentation title and date Thermal stresses
  • 25. Short-Circuit Thermal Rating It is required to determine the cross-sectional areas of conductor and screen in respect to short-circuit thermal stress.
  • 27. Stress Thermally equivalent short-circuit current Ith The actual short-circuit current contains: • a decreasing direct current component (m) • a superimposed alternating current component (n) nmII kth += ′′
  • 28. Stress Thermally equivalent short-circuit current Ith nmII kth += ′′
  • 29. Stress Thermally equivalent short-circuit current Ith nmII kth += ′′
  • 30. Rating Short-circuit Capacity of a Conductor Ithz The heat generated is mainly stored into the conductor  A = nominal cross-sectional area of the conductor  tk = Short-circuit duration  θa = conductor temperature at the beginning of a short-circuit*  θe = permissible short-circuit temperature taking into account the insulation and conducting layers which are in contact with the conductor  Jthr = rated short-time current density defined for a rated short-circuit duration tkr = 1 s * Usually assumed equal to the maximum permissible temperature k kr thrthz t t JAI =
  • 31. Short-Circuit Capacity of Screens, Metal Sheaths and Armour Line-to-earth short circuit in a three- core cable with common screen in a low resistance aerthed network Double earth fault in three screened single-core cables in insulated network
  • 32. Short-Circuit Capacity of Screens, Metal Sheaths and Armour •The screens, the metal sheaths or the armour carry short-circuit currents and become heated •The fault current carried divided in the inverse proportion to the impedance of the individual current path Depending on the type of the short-circuit and the method of cable-laying: Determination of short-circuit capacity the same rules apply as for conductors Duration of the short circuit heat is transferred to the adjacent layers
  • 34. Thermo-Mechanical Forces and Expansion Due to the high temperature rise during a short circuit a significant expansion of the conductor occurs Δl l Δh l θα ∆=∆ thll θα π ∆=∆ th) 2l (h αThCu=16,210-61/K-αThAl=22,810-61/K
  • 35. Effect of Thermal Expansion in Cables The conductor produces a linear dependant force under conditions of temperature rise The progression depends on • material • shape • construction The temperature rise of a conductor produces a longitudinal movement and a compressive force dependant on: • Type of conductor • Adhesion of the insulation • Type of cable • Method of fixing θα ∆⋅⋅= ⋅thA EFth ECu=1151091/K-EAl=651091/K A=CrosssectionalArea ∆l=∆h=0
  • 36. Effect of Thermal Expansion in Cables Installation Longitudinal expansion is equally divided over the full lenght Multi-core cables: over long, straight runs arranged in a wavy line fixed to leave a free loop Single-core cables: long straight runs in a wavy line fixed to supports large distances to permit deflection
  • 38. Electro-dinamyc stresses Currents in conductors laying side by side produce electromagnetic forces between the conductors • Opposite direction currents produce a repulsion force • Same direction currents produce an attractive force + . + +
  • 39. Electromagnetic forces Current force Fs per unit lenght 2 s 2 F a Iso π µ =′ + +a
  • 40. Electromagnetic forces for other arrangement in a common cover over all conductors within items such as clamps, binder tapes FF sl ′′ = α FF sb ′′ = β
  • 41. | Presentation title and date Electromagnetic forces
  • 42. Thank you | Presentation title and date For more information please contact Angelo Baggini Università di Bergamo Dipartimento di Ingegneria Viale Marconi 5, 24044 Dalmine (BG) Italy email: angelo.baggini@unibg.it ECD Engineering Consulting and Design Via Maffi 21 27100 PAVIA Italy