In a cable a short circuit causes very extreme stresses which are proportional to the square of the current:
• A temperature rise in the conducting components subjected to current flow such as conductor, screen, metal sheath, armour. Indirectly the temperature of adjoining insulation and protective covers also increases,
• electro-magnetic forces between the current-carrying components.
The temperature rise is important for its effect on ageing, heat pressure characteristics etc., and should be limited to a permissible short-circuit temperature. The thermo-mechanical effects of the current shall also be considered.
For a given short-circuit duty therefore the short-circuit capacity of a cable installation is to be investigated with respect to all these parameters. For multi-core cables in most instances the thermal effect - related to the magnitude of fault current and clearance time - is the critical parameter, since the cable will normally have enough mechanical strength. With single-core cables however, in addition, the mechanical effect - related to the magnitude of the peak short-circuit current - is of such significance that, next to the thermal, the mechanical with- stand of both cable and its supports is to be investigated.
Also accessories must be rated with respect to thermal and mechanical short-circuit stresses.
The short-circuit withstand of a cable system is not quantitatively defined with regard to permissible number of repeated short circuits, degree of deformation or destruction or impairment quality. It is expected, however, that a cable installation will remain safe in operation and that any deformation remains within tolerable limits even after several short circuits.
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Cable sizing to withstand short circuit current
1. Angelo Baggini, angelo.baggini@unibg.it, Bergamo University - Engineering Department
Via Marconi 5, 24044 Dalmine (BG) – Italy
Short circuit withstand of power cables
2. Introduction
Cable sizing is the
process of selecting
appropriate sizes for
electrical power cable
conductors.
A Short-circuit is an accidental or a deliberate
connection across a comparatively low resistance or
impedance between two or more points of a circuit
which usually have differing voltage
A short circuit current
is a current flowing through the short circuit
(IEV 603-02-28)
7. The characteristics of short-circuit
Bolted fault
very high magnitude characrerized by phases
“bolted” together to create a zero impedance
connection
Arcing fault
An arc-fault occurs when loose or corroded
connections make intermittent contact and causes
sparking or arcing between the connections.
9. The characteristics of short-circuit
Duration
self-extinguishing, transient and steady-state
Origin
Mechanical
Internal or atmospheric overvoltages
Insulation breakdown due to heat, humidity or a corrosive environment
Location
inside or outside a machine or an electrical switchboard
11. Consequences of short-circuits
.
At the fault location
• Damage to insulation
• Welding of conductors
• Fire
• Electrical arcs
On the faulty circuit
• Electrodynamic forces
• Excessive temperature rise
On other circuits nearby
• Voltage dips
• Shut down of a part of network
• Dynamic instability
• Disturbances in control/monitoring circuits
14. Determinants of short-circuit currents
Short circuit currents depend on the following factors:
• voltage level and actual operating voltage
• neutral conditions (TT, TN, IT)
• impedance of the system between any generation unit
• short-circuit location
• impedance of the short-circuit
• number of generation units in the system
(short circuit power)
15. Distance from generators
Near-to-generator
The influence of the changing reactance
of generators cannot be neglected
Far-from-generator
The AC component remains constant
throughout the total time duration of the
short-circuit
The influence of the changing reactance of generators
can be neglected
17. Parameters of the short-circuit current
Initial symmetrical short-circuit current Ik’’
The current Ik’’ is the r.m.s value of the short-circuit current
at the initial symmetrical short circuit. In case of short circuit
far-from-generator sinusoidal current Ik'' is almost constant
during the fault
Peak short-circuit current Ip
Depending on the feeding source of the short-circuit, different
considerations have to be taken to calculate the peak short-
circuit current. Short-circuits in low-voltage systems normally
are single-fed short-circuits
Decaying (aperiodic) component Idc
value between the top and bottom envelope of a shortcircuit
current decaying from an initial value to zero
Steady-state short-circuit current Ik
Short-circuits in low-voltage systems normally are far-from-
generator short-circuits. The steady-state short-circuit current
is identical to the initial symmetrical short-circuit current
18. Parameters of the short-circuit current
(taking into account the protection)
• The total time duration of the
short-circuit current consists of
the operating time of the
protection devices and the
total breaking time of the
switchgear
• The short-circuit breaking
current is the RMS value of
the short-circuit current at
switching instant, i.e., at time
of operating the circuit-breaker
The r.m.s. value of the short-
circuit current, combined with
the total time duration, is a
measure for the thermal effects
of the short-circuit Ref. FUSE
19. Symmetrical and Asymmetrical currents
The words “symmetrical” and “asymmetrical” describe the shape of the AC waves
about the zero axis.
Symmetrical: the envelopes of the peaks are symmetrical around the zero axis
Asymmetrical: the envelopes of the peaks are not symmetrical around the zero axis
21. Maximum and minimum short circuit currents
In the case of cables, two values of short-circuit current shall
be evaluated:
• Maximum (begin of the line)
• Minimum (end of the line)
IT1N160 In160Ik=30 kA
U=400 V
Iz=134 A
22. Minimum short-circuit currents
The minimum short-circuit current is needed for the
design of protection systems and the minimal setting of
protection relays
Important when
• Cables are long and the source impedance is
relatively high
23. Maximum short-circuit currents
The maximum short-circuit current is the main design
criteria for the rating to withstand the effects of short-
circuit currents
It is used to determine
• The thermal stress on the cable
• The mechanical withstand capacity of the cable
and
• The breaking capacity of the circuit breakers
• The making capacity of the circuit breakers
25. Short-Circuit Thermal Rating
It is required to determine the cross-sectional areas of
conductor and screen in respect to short-circuit thermal
stress.
27. Stress
Thermally equivalent short-circuit current Ith
The actual short-circuit current contains:
• a decreasing direct current component (m)
• a superimposed alternating current component (n)
nmII kth += ′′
30. Rating
Short-circuit Capacity of a Conductor Ithz
The heat generated is mainly
stored into the conductor
A = nominal cross-sectional area of the conductor
tk = Short-circuit duration
θa = conductor temperature at the beginning of a short-circuit*
θe = permissible short-circuit temperature taking into account the insulation
and conducting layers which are in contact with the conductor
Jthr = rated short-time current density defined for a rated short-circuit duration
tkr = 1 s
* Usually assumed equal to the maximum permissible temperature
k
kr
thrthz
t
t
JAI =
31. Short-Circuit Capacity of Screens,
Metal Sheaths and Armour
Line-to-earth short circuit in a three-
core cable with common screen in a
low resistance aerthed network
Double earth fault in three screened
single-core cables in insulated network
32. Short-Circuit Capacity of Screens,
Metal Sheaths and Armour
•The screens, the metal sheaths or the armour
carry short-circuit currents and become heated
•The fault current carried
divided in the inverse proportion to the impedance of the individual current path
Depending on the type of the short-circuit and the method of cable-laying:
Determination of short-circuit capacity
the same rules apply as for conductors
Duration of the short circuit
heat is transferred to the adjacent layers
34. Thermo-Mechanical Forces and Expansion
Due to the high temperature rise during a short circuit a
significant expansion of the conductor occurs
Δl
l
Δh
l
θα ∆=∆ thll
θα
π
∆=∆ th)
2l
(h
αThCu=16,210-61/K-αThAl=22,810-61/K
35. Effect of Thermal Expansion in Cables
The conductor produces a linear dependant force
under conditions of temperature rise
The progression depends on
• material
• shape
• construction
The temperature rise of a conductor produces a longitudinal movement
and a compressive force dependant on:
• Type of conductor
• Adhesion of the insulation
• Type of cable
• Method of fixing
θα ∆⋅⋅= ⋅thA EFth
ECu=1151091/K-EAl=651091/K
A=CrosssectionalArea
∆l=∆h=0
36. Effect of Thermal Expansion in Cables
Installation
Longitudinal expansion is equally divided over the full lenght
Multi-core cables:
over long, straight runs
arranged in a wavy line
fixed to leave a free loop
Single-core cables:
long straight runs in a wavy line
fixed to supports
large distances to permit deflection
38. Electro-dinamyc stresses
Currents in conductors laying side by side produce
electromagnetic forces between the conductors
• Opposite direction currents produce a repulsion force
• Same direction currents produce an attractive force
+ . + +
40. Electromagnetic forces
for other arrangement
in a common cover over all conductors within items such as clamps, binder
tapes
FF sl ′′ = α
FF sb ′′ = β
42. Thank you
| Presentation title and date
For more information please contact
Angelo Baggini
Università di Bergamo
Dipartimento di Ingegneria
Viale Marconi 5,
24044 Dalmine (BG) Italy
email: angelo.baggini@unibg.it
ECD Engineering Consulting and Design
Via Maffi 21 27100 PAVIA Italy