Project of Cashew Nut Processing Unit

PREPARED BY

SAURABH MIRKAR
TRUPTI SHILWANT
SCOPE OF THE PROJECT IN THE AREA OF
OPERATION

Sufficient information needs to be collected about the availability of raw
material in the area, no of existing cashew processing with their processing
capacity and arrangement of marketing of cashew.
The annual capacity assuming working for 300 days work out to 300000 kg
raw cashew and shall produce 54000 kg of whole cashew nuts, 6000 kg
broken cashew nuts, 3000 kg of small bits and other products at 85%
capacity utilization.
Market Opportunity
Untapped market
By products
Increased rates by competitors

Less competition
FOR IMPLEMENTATION OF THE PROJECT:
Obtained assurance from State Electricity Board for providing required
electricity connection;
NOC from Pollution control board;
Prepared plan and estimates for civil work of main plant and other
ancillary buildings;
Obtained quotations from suppliers of plant & machinery and other
equipment's;
Identify market for finished products.
MANUFACTURING PROCESS
• Drum Roasting
In this process the nuts (without any conditioning) are fed into a
rotating drum, which is heated initially to red hot sufficiently to
allow the shell portion of the nut to ignite and burn.

• Steam Roasting
The cashew nut shell liquid (CNSL) obtained in this method from
the shells is very clear and command a premium price. About
75% of the CNSL can be extracted from the shells.
PROJECT COST/CAPITAL INVESTMENT
S.No

Description

Amount Rs.

1 Preliminary & Preoperative Expns
2 Fixed Capital

50000
5800000

3 Working Capital for 1 month(s)

2822500

Total Project Cost

9222500
MEANS OF FINANCE

S.No

Description

%age Amount Rs.

1

Promotor Contribution

15%

2

Subsidy /Soft Loan

20%

3

Term Loan

Total

65%

1383375

1844500
5994625
9222500
Cashew Process
Equipment’s
•
•
•
•
•
•
•

Vacuum Filing
Pouch Packing
Coating Pan
Tables
Tin Filing Machine
Dust Collector
Electrical Oven
Humidifier

Shelling Machine
Boiler & Cooker

Cashew Nut Peeling
Kernel Size Grading

Kernel Separator

Oil Expeller
Equipments
Hand Operated Cutters
Hand and Foot Operated cutters
Trolley & Trays
Tables
Humidification Fans
Name of Varieties Percentage

Institutions

Year

Yield (Kg/tree)

Nut Wt.(gm.)

Kernel Wt.(gm.)

Shelling (%)

Export grade

Kanaka(H 1598)

BLA 139xH3-13

KAU,
Madakkathara

1993

12.80

6.80

2.08

30.58

W 280

Dhana (H 1608

ALGD-1x K30-1

KAU,
Madakkathra

1993

10.66

8.20

2.44

29.80

W 210

Amrutha (H 1597

BLA 139xH3-13

KAU,
Madakkathara

1998

18.35

7.18

2.24

31.58

W 210

Priyanka (H-1591

BLA 139-1x K-30- KAU,
1
Madakkathara

1995

17.03

10.80

2.87

26.57

W 180

Madakkathara-2
(NDR-2-1)

Neduvellur
Material

KAU,
Madakkathara

1990

17.00

7.25

1.88

26.20

W 210

Vengurla 1

Ansur 1

KKV,
Vengurla

1974

19.00

6.20

1.39

31.00

W 240

Vengurla 4

Midnapur Red x
Vettur 56

KKV,
Vengurla

1981

17.20

7.70

1.91

31.00

W 210

Vengurla 6

Vettur 56 x ansur KKV,
1
Vengurla

1991

13.80

8.00

1.91

28.00

W 210

Vengurla 7

Vengurla 3 x M10/4

KKV,
Vengurla

1997

18.50

10.00

2.90

30.50

W 180

BPP 4

9/8 Epurupalam

ANGRAU

1980

10.50

6.00

1.15

23.00

W 400

BPP 6

T No.56

ANGRAU

1980

10.50

5.20

1.44

24.00

W 400

BPP 8 (H2/16)

T1xT39

ANGRAU

1993

14.50

8.20

1.89

29.00

W 210

Vridhachalam 2 M T1668 of
44/3)
Katterpalli

TNAU,
Vridhachalam

1985

7.40

5.10

1.45

28.30

W 320

Vridhachalam 3 (M Edayanchavadi
26/2)

TNAU,
Vridhachalam

1991

11.68

7.18

2.16

29.10

W 210

Ullal 1

8/46 Taliparmba UAS, Ullal

1984

16.00

6.70

2.05

30.70

W 210

Ullal 3

5/37 Manjeri

UAS, Ullal

1993

14.70

7.00

2.10

30.00

W 210

Ullal 4

2/77 Tuni

UAS, Ullal

1994

9.50

7.20

2.15

31.00

W 210

Chintamani

8/46,
Taliparamba

UAS, Chintamani 1993

7.20

6.90

2.10

31.00

W 210

UN 50

2/27 Nileshwar

UAS, Ullal

1995

10.50

9.00

2.24

32.80

W 180

NRCC 2

2/9 Dicheria

NRCC, PUttur

1989

9.00

9.20

2.15

28.60

W 210

Jhargram-1

T. No.16 of
Baptala

BCKVV, Jhargram 1989

8.50

5.00

1.50

30.00

W 320
FLOW DIAGRAM FOR CASHEW NUT PROCESSING PLANT
Cashew process plant - layout
By-products
• CASHEW NUT SHELL LIQUID - A versatile Industrial Raw Material

Cashew nut Shell Liquid (CNSL) is a valuable raw material obtained
as a by-product during the isolation of cashew kernel. The nut has a
shell of about 1/8 inch thickness inside which is a soft honeycomb
structure containing a dark reddish brown viscous liquid . It is
known as cashew nut shell liquid, which is present in the pericarp of
the cashewnut. In India annual production of CNSL will be around
15,000 tonnes where as the potentiality available is around 45,000
tonnes and the world production of CNSL will be around 1.25 lakh
tones. This raw material is used for a number of polymer based
industries like paints and varnishes, resins, industrial and decorative
laminates, break lining and rubber compounding resins.
By-products
Cashew apple

Cashew Syrup
Cashew Apple Jam
Future growth strategy
Manufacturing plant of
cashew wine(fenny)

Manufacturing plant of
cashew cheese
Manufacturing plant of
cashew apple jam,
vinegar, processed
cashew apple & syrup.
INVESTOR EXIT STRATEGY
15 % amount of total project amount is
invested by 5 partners at 20%
proportion.
If any investor wants to exit, he can exit
by selling his 20 % share.
The rest of the amount is from term loan
& subsidy.
BENEFITS
•
•
•
•
•

35-40 % RETURNS ON INVESTMENT
HUGE SCOPE FOR BY PRODUCTS
EMPLOYMENT FOR WOMENS IN RURAL AREA.
HUGE EXPORT POTENTIAL.
PAYBACK PERIOD IS LESS
THANK YOU…….

Business plan on cashew nuts

  • 2.
    Project of CashewNut Processing Unit PREPARED BY SAURABH MIRKAR TRUPTI SHILWANT
  • 3.
    SCOPE OF THEPROJECT IN THE AREA OF OPERATION Sufficient information needs to be collected about the availability of raw material in the area, no of existing cashew processing with their processing capacity and arrangement of marketing of cashew. The annual capacity assuming working for 300 days work out to 300000 kg raw cashew and shall produce 54000 kg of whole cashew nuts, 6000 kg broken cashew nuts, 3000 kg of small bits and other products at 85% capacity utilization.
  • 4.
    Market Opportunity Untapped market Byproducts Increased rates by competitors Less competition
  • 5.
    FOR IMPLEMENTATION OFTHE PROJECT: Obtained assurance from State Electricity Board for providing required electricity connection; NOC from Pollution control board; Prepared plan and estimates for civil work of main plant and other ancillary buildings; Obtained quotations from suppliers of plant & machinery and other equipment's; Identify market for finished products.
  • 6.
    MANUFACTURING PROCESS • DrumRoasting In this process the nuts (without any conditioning) are fed into a rotating drum, which is heated initially to red hot sufficiently to allow the shell portion of the nut to ignite and burn. • Steam Roasting The cashew nut shell liquid (CNSL) obtained in this method from the shells is very clear and command a premium price. About 75% of the CNSL can be extracted from the shells.
  • 7.
    PROJECT COST/CAPITAL INVESTMENT S.No Description AmountRs. 1 Preliminary & Preoperative Expns 2 Fixed Capital 50000 5800000 3 Working Capital for 1 month(s) 2822500 Total Project Cost 9222500
  • 8.
    MEANS OF FINANCE S.No Description %ageAmount Rs. 1 Promotor Contribution 15% 2 Subsidy /Soft Loan 20% 3 Term Loan Total 65% 1383375 1844500 5994625 9222500
  • 9.
    Cashew Process Equipment’s • • • • • • • Vacuum Filing PouchPacking Coating Pan Tables Tin Filing Machine Dust Collector Electrical Oven
  • 10.
    Humidifier Shelling Machine Boiler &Cooker Cashew Nut Peeling Kernel Size Grading Kernel Separator Oil Expeller
  • 11.
    Equipments Hand Operated Cutters Handand Foot Operated cutters Trolley & Trays Tables Humidification Fans
  • 12.
    Name of VarietiesPercentage Institutions Year Yield (Kg/tree) Nut Wt.(gm.) Kernel Wt.(gm.) Shelling (%) Export grade Kanaka(H 1598) BLA 139xH3-13 KAU, Madakkathara 1993 12.80 6.80 2.08 30.58 W 280 Dhana (H 1608 ALGD-1x K30-1 KAU, Madakkathra 1993 10.66 8.20 2.44 29.80 W 210 Amrutha (H 1597 BLA 139xH3-13 KAU, Madakkathara 1998 18.35 7.18 2.24 31.58 W 210 Priyanka (H-1591 BLA 139-1x K-30- KAU, 1 Madakkathara 1995 17.03 10.80 2.87 26.57 W 180 Madakkathara-2 (NDR-2-1) Neduvellur Material KAU, Madakkathara 1990 17.00 7.25 1.88 26.20 W 210 Vengurla 1 Ansur 1 KKV, Vengurla 1974 19.00 6.20 1.39 31.00 W 240 Vengurla 4 Midnapur Red x Vettur 56 KKV, Vengurla 1981 17.20 7.70 1.91 31.00 W 210 Vengurla 6 Vettur 56 x ansur KKV, 1 Vengurla 1991 13.80 8.00 1.91 28.00 W 210 Vengurla 7 Vengurla 3 x M10/4 KKV, Vengurla 1997 18.50 10.00 2.90 30.50 W 180 BPP 4 9/8 Epurupalam ANGRAU 1980 10.50 6.00 1.15 23.00 W 400 BPP 6 T No.56 ANGRAU 1980 10.50 5.20 1.44 24.00 W 400 BPP 8 (H2/16) T1xT39 ANGRAU 1993 14.50 8.20 1.89 29.00 W 210 Vridhachalam 2 M T1668 of 44/3) Katterpalli TNAU, Vridhachalam 1985 7.40 5.10 1.45 28.30 W 320 Vridhachalam 3 (M Edayanchavadi 26/2) TNAU, Vridhachalam 1991 11.68 7.18 2.16 29.10 W 210 Ullal 1 8/46 Taliparmba UAS, Ullal 1984 16.00 6.70 2.05 30.70 W 210 Ullal 3 5/37 Manjeri UAS, Ullal 1993 14.70 7.00 2.10 30.00 W 210 Ullal 4 2/77 Tuni UAS, Ullal 1994 9.50 7.20 2.15 31.00 W 210 Chintamani 8/46, Taliparamba UAS, Chintamani 1993 7.20 6.90 2.10 31.00 W 210 UN 50 2/27 Nileshwar UAS, Ullal 1995 10.50 9.00 2.24 32.80 W 180 NRCC 2 2/9 Dicheria NRCC, PUttur 1989 9.00 9.20 2.15 28.60 W 210 Jhargram-1 T. No.16 of Baptala BCKVV, Jhargram 1989 8.50 5.00 1.50 30.00 W 320
  • 13.
    FLOW DIAGRAM FORCASHEW NUT PROCESSING PLANT
  • 15.
  • 16.
    By-products • CASHEW NUTSHELL LIQUID - A versatile Industrial Raw Material Cashew nut Shell Liquid (CNSL) is a valuable raw material obtained as a by-product during the isolation of cashew kernel. The nut has a shell of about 1/8 inch thickness inside which is a soft honeycomb structure containing a dark reddish brown viscous liquid . It is known as cashew nut shell liquid, which is present in the pericarp of the cashewnut. In India annual production of CNSL will be around 15,000 tonnes where as the potentiality available is around 45,000 tonnes and the world production of CNSL will be around 1.25 lakh tones. This raw material is used for a number of polymer based industries like paints and varnishes, resins, industrial and decorative laminates, break lining and rubber compounding resins.
  • 17.
  • 18.
    Future growth strategy Manufacturingplant of cashew wine(fenny) Manufacturing plant of cashew cheese Manufacturing plant of cashew apple jam, vinegar, processed cashew apple & syrup.
  • 19.
    INVESTOR EXIT STRATEGY 15% amount of total project amount is invested by 5 partners at 20% proportion. If any investor wants to exit, he can exit by selling his 20 % share. The rest of the amount is from term loan & subsidy.
  • 20.
    BENEFITS • • • • • 35-40 % RETURNSON INVESTMENT HUGE SCOPE FOR BY PRODUCTS EMPLOYMENT FOR WOMENS IN RURAL AREA. HUGE EXPORT POTENTIAL. PAYBACK PERIOD IS LESS
  • 21.