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Environmental Initiative
Business & Environment Series
      October 25, 2012
Minnesota Technical Assistance
Program
•  Created in 1984
•  Located at the University of Minnesota
•  Provide waste management, pollution
   prevention and energy efficiency assistance
•  Confidential and Non-regulatory
Industrial Process Assistance
•  Pollution prevention
•  More efficient use of raw
   materials
•  Water conservation strategies
•  Energy efficiency opportunities
•  Cost savings for businesses!!
Why Waste Prevention?
                                  More
        Reduce Material Content   Preferred


          Reuse Components

               Recycle

                Energy
               Recovery

               Dispose            Less
                                  Preferred
MnTAP Services
•  On-Site Assistance
  –  Site assessment visits
  –  Intern program
  –  Company team facilitation
  –  Demonstrations and research projects
•  Minnesota Materials Exchange
•  Communications and Outreach
MnTAP Impacts 2011
                                                                                  Energy	
  
                         Total Waste
Activity	
                   (lbs)	
        Water (gal)	
               kWh	
                  therms	
           Cost Savings	
  

Goal	
                       200,000	
         11,000,000	
             4,000,000	
             330,000	
           $1,350,000 	
  

Site Visits (calls/
                           3,581,000	
             620,000	
            1,642,000	
             954,500	
           $1,373,000	
  
emails)	
  

Interns	
                      14,600	
          6,150,000	
            3,828,000	
   1,165,900	
                   $1,094,700	
  

Teams	
                    1,544,900	
           7,100,000	
            2,320,100	
               75,600	
             $677,025	
  

Materials Exchange	
         380,000	
                        ---	
                 ---	
               ---	
           $11,000	
  

GRAND TOTAL                5,140,700           13,870,000               7,790,000             2,196,000             $3,146,000
On-Site Assistance: Site Visits
Outputs                                    Outcomes
•  121 site visits                         •    3.6 million lbs waste
•  83 team meetings                        •    230 lbs wastewater loading
•  71 different facilities                 •    1.6 million kWh
                                           •    950,000 therms
                                           •    $1.36 million


 “Having area experts available, like MnTAP, to review a particular issue and
 then sharing their knowledge and/or recommending appropriate solution(s)
 is seen as a very positive problem solving approach at the facility.”
                  Greg Waletzko, VP of Manufacturing at Standard Iron’s Mn facilities
Impact: Standard Iron & Wire Works
Sauk Centre, Minnesota
                         •  Referred by Minnesota WasteWise
                         •  Focused on paint booth efficiency
                         •  Arranged a tour for staff to visit another
                            successful company

                         •  Made changes to facility to save
                             –  3,900 lbs powder paint ($10,000)
                             –  Less staff time spent handling paint

                             –  3,600 therms ($2,500)
                             –  Better work environment
On-Site Assistance: Teams
Outputs                                  Outcomes
•  11 active teams                       •    735,000 lbs waste
•  3 teams started in 2011               •    810,000 lbs wastewater loading
                                         •    7.1 million gal water
                                         •    2.3 million kWh & 75,600 therms
                                         •    $677,000

 “MnTAP provided a structure to develop our team and gave us an
 understanding of how ingredients going down the drain affects loading. After
 this demonstration, the team realized anything that could be captured in
 process would greatly impact our BOD loadings.”
                         Mike Hinrichsen, Operations Manager at Kemps Ice Cream
Impact: Kemps Ice Cream
Rochester, Minnesota
                       •  New team started in 2011
                       •  Goal: address unexplained high BOD
                       •  Discovered a unused by-product
                          collection system and rebuilt it
                       •  Realized savings after only 7 meetings

                       •  Collection system is saving $72,000
                          annually in lost product
On-Site Assistance: Interns
Outputs
•  9 interns
•  20 inquiries

Recommendations
•     95,000 lbs waste
•     24 million gal water
•     1.2 million kWh & 123,000 therms
•     $900,000

     “The beauty of it is (the intern) is focused on one thing.”
                                Jim Trudeau,Facilities and Maintenance Manager at CPP
Impact: Consolidated Precision Prod.
Bloomington, Minnesota
                         •  Two interns since 2008
                         •  Goals: reduce/eliminate SF6 and reduce
                            energy use
                         •  Second intern now full-time employee
                         •  Rolled out SF6 alternative to other
                            facilities in U.S.

                         •  Results of implementation include:
                             –  Reduced SF6 by 36,500 lbs ($250,000)
                             –  Reduced energy use by 1 million kWh and
                                93,000 therms ($120,000)
Project: Solid Waste in Surgical Centers
U.S. EPA Region V
2011 Outputs
•  Project Partnership with
   Mayo Clinic to evaluate
   impact of surgical
   sterilization containers
Results
•  Life Cycle Comparison of Disposable vs Reusable
•  GHG impact disposable 2X greater than reusable
•  Solid waste impact disposable 8X greater than reusable
Project: Event Center Food Waste
2011 Outputs
•  2 waste sorts                            U.S. EPA Region V
•  Staff and vendor training
•  Demonstration trial
     Waste           December 2011             August 2012
                  Lbs/day       %          Lbs/day       %
  Trash             90           -           40          25
  Recycling      Unknown         -           49          30
  Compost            0           0           74          45
Results
•  Decreased average daily waste to trash by 55%
•  Increased capture of recyclable material by 54%
•  Diverted 75% of waste to recycle/reuse streams
Minnesota Materials Exchange
Outputs
                                                      Other
•  41 calls / emails                                  16%       Comm.
•  1,200 self-referrals                                          28%
•  79 exchanges
                                                     Non-
                                                     Profit                  Educ.
Outcomes                                             34%      Mfg.            7%
•  380,000 lbs waste exchanged                                10%      Gvt
                                                                       5%

 “Our school responded to a posting that mentioned various office furniture
 items. We got four fire proof file cabinets for free. Now our student records
 are more safe than ever.”
                                                         Materials Exchange user
Our Reach
 Site Visits
 Teams
 Interns
Minnesota Technical Assistance Program

 Helping Minnesota businesses implement
 industry-tailored solutions that maximize
   resource efficiency, increase energy
   efficiency, reduce costs, and prevent
                  pollution

               Thank You
                  Laura Babcock
               lbabcock@umn.edu

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Business and Environment Series: Babcock - Closing the Loop, Managing Downstream Waste

  • 1. Environmental Initiative Business & Environment Series October 25, 2012
  • 2. Minnesota Technical Assistance Program •  Created in 1984 •  Located at the University of Minnesota •  Provide waste management, pollution prevention and energy efficiency assistance •  Confidential and Non-regulatory
  • 3. Industrial Process Assistance •  Pollution prevention •  More efficient use of raw materials •  Water conservation strategies •  Energy efficiency opportunities •  Cost savings for businesses!!
  • 4. Why Waste Prevention? More Reduce Material Content Preferred Reuse Components Recycle Energy Recovery Dispose Less Preferred
  • 5. MnTAP Services •  On-Site Assistance –  Site assessment visits –  Intern program –  Company team facilitation –  Demonstrations and research projects •  Minnesota Materials Exchange •  Communications and Outreach
  • 6. MnTAP Impacts 2011 Energy   Total Waste Activity   (lbs)   Water (gal)   kWh   therms   Cost Savings   Goal   200,000   11,000,000   4,000,000   330,000   $1,350,000   Site Visits (calls/ 3,581,000   620,000   1,642,000   954,500   $1,373,000   emails)   Interns   14,600   6,150,000   3,828,000   1,165,900   $1,094,700   Teams   1,544,900   7,100,000   2,320,100   75,600   $677,025   Materials Exchange   380,000   ---   ---   ---   $11,000   GRAND TOTAL 5,140,700 13,870,000 7,790,000 2,196,000 $3,146,000
  • 7. On-Site Assistance: Site Visits Outputs Outcomes •  121 site visits •  3.6 million lbs waste •  83 team meetings •  230 lbs wastewater loading •  71 different facilities •  1.6 million kWh •  950,000 therms •  $1.36 million “Having area experts available, like MnTAP, to review a particular issue and then sharing their knowledge and/or recommending appropriate solution(s) is seen as a very positive problem solving approach at the facility.” Greg Waletzko, VP of Manufacturing at Standard Iron’s Mn facilities
  • 8. Impact: Standard Iron & Wire Works Sauk Centre, Minnesota •  Referred by Minnesota WasteWise •  Focused on paint booth efficiency •  Arranged a tour for staff to visit another successful company •  Made changes to facility to save –  3,900 lbs powder paint ($10,000) –  Less staff time spent handling paint –  3,600 therms ($2,500) –  Better work environment
  • 9. On-Site Assistance: Teams Outputs Outcomes •  11 active teams •  735,000 lbs waste •  3 teams started in 2011 •  810,000 lbs wastewater loading •  7.1 million gal water •  2.3 million kWh & 75,600 therms •  $677,000 “MnTAP provided a structure to develop our team and gave us an understanding of how ingredients going down the drain affects loading. After this demonstration, the team realized anything that could be captured in process would greatly impact our BOD loadings.” Mike Hinrichsen, Operations Manager at Kemps Ice Cream
  • 10. Impact: Kemps Ice Cream Rochester, Minnesota •  New team started in 2011 •  Goal: address unexplained high BOD •  Discovered a unused by-product collection system and rebuilt it •  Realized savings after only 7 meetings •  Collection system is saving $72,000 annually in lost product
  • 11. On-Site Assistance: Interns Outputs •  9 interns •  20 inquiries Recommendations •  95,000 lbs waste •  24 million gal water •  1.2 million kWh & 123,000 therms •  $900,000 “The beauty of it is (the intern) is focused on one thing.” Jim Trudeau,Facilities and Maintenance Manager at CPP
  • 12. Impact: Consolidated Precision Prod. Bloomington, Minnesota •  Two interns since 2008 •  Goals: reduce/eliminate SF6 and reduce energy use •  Second intern now full-time employee •  Rolled out SF6 alternative to other facilities in U.S. •  Results of implementation include: –  Reduced SF6 by 36,500 lbs ($250,000) –  Reduced energy use by 1 million kWh and 93,000 therms ($120,000)
  • 13. Project: Solid Waste in Surgical Centers U.S. EPA Region V 2011 Outputs •  Project Partnership with Mayo Clinic to evaluate impact of surgical sterilization containers Results •  Life Cycle Comparison of Disposable vs Reusable •  GHG impact disposable 2X greater than reusable •  Solid waste impact disposable 8X greater than reusable
  • 14. Project: Event Center Food Waste 2011 Outputs •  2 waste sorts U.S. EPA Region V •  Staff and vendor training •  Demonstration trial Waste December 2011 August 2012 Lbs/day % Lbs/day % Trash 90 - 40 25 Recycling Unknown - 49 30 Compost 0 0 74 45 Results •  Decreased average daily waste to trash by 55% •  Increased capture of recyclable material by 54% •  Diverted 75% of waste to recycle/reuse streams
  • 15. Minnesota Materials Exchange Outputs Other •  41 calls / emails 16% Comm. •  1,200 self-referrals 28% •  79 exchanges Non- Profit Educ. Outcomes 34% Mfg. 7% •  380,000 lbs waste exchanged 10% Gvt 5% “Our school responded to a posting that mentioned various office furniture items. We got four fire proof file cabinets for free. Now our student records are more safe than ever.” Materials Exchange user
  • 16. Our Reach Site Visits Teams Interns
  • 17. Minnesota Technical Assistance Program Helping Minnesota businesses implement industry-tailored solutions that maximize resource efficiency, increase energy efficiency, reduce costs, and prevent pollution Thank You Laura Babcock lbabcock@umn.edu