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AN
ORAL PRESENTATION
ON
STUDENTS INDUSTRIAL WORK EXPERIENCE SCHEME
UNDERTAKEN AT
PREMIUM COCOA PRODUCTS (ILE-OLUJI) LTD.
PRESENTED BY
AROWOLO BLESSING JANET
ICH/18/825
1
PRESENTATION OUTLINE
• COMPANY PROFILE
• ORGANOGRAM
• PRODUCTION FLOW CHART
• PRODUCTION OF COCOA BUTTER
• QUALITY CONTROL AND ASSURANCE OF COCOA BUTTER
• CONCLUSION
• RECOMMENDATIONS
2
COMPANY’S PROFLE
Premium Cocoa Products (Ile-Oluji) company was incorporated on the 1st of April
1980 and started its operation on the 31st of May 1984
The company has the capacity to process about 30,000 tons of raw cocoa beans
annually to produce their finished products.
3
MANAGING DIRECTOR
GENERAL MANAGER
OPERATION
PLANT ENGINEERING
MANGAER
PRODUCTION
MANAGER
COMMERCIAL
MANAGER
SUPERVISORS
PROCUREMENT
OFFICER
SALES &
EXPORT
OFFICER
MAINTENANCE
BOARD OF DIRECTORS
COMPANY’S
ORGANOGRAM
ADMIN
MANAGER
ASST AUDIT MANAGER
QUALITY
CONTROL
MANAGER
FINANCE MANAGER
ACCOUNTANT STORE OFFICER
4
PRODUCTS OF THE PREMIUM COCOA COMPANY
• COCOA POWDER
• COCOA LIQUOR
• COCOA CAKE
• COCOA BUTTER
5
6
PRODUCTION FLOW CHART
COCOA BEANS
DESTONNING
MICRONIZING
BEANS CLEANING
BREAKING & WINNOWING
NIBS TREATMENT
ROASTING
LIQUOR PRESSING
NIBS MILLING
CAKE KIBBLING
BUTTER REFINING
PULVERIZATION
BAGGING
TEMPERING
PACKING
MATURATION
SHELL
PACKING
6
LIQUOR PRESSING
BUTTER PACKING SECTION AND BUTTER TANK
7
THE QUALITY CONTROLAND ASSURANCE DEPARTMENT (QCAD)
This Department is saddled with the responsibility of determining the quality of
cocoa and its products; from the raw material to the finished products. The major
responsibility of the department is to ensure quality control of all the production
stages and processes.
8
SECTIONS OF QCAD
i. Produce Section
ii. Analytical Section
iii.Microbiology Section
ANALYTICAL SECTION
This is the section where the process line samples are
analyzed to ensure that high quality standards are
met. One of the analysis carried out is the
Determination of Acid value (AV)/Free Fatty Acid
(FFA) of Cocoa Butter
9
DETERMINATION OF ACID VALUE (AV) AND FREE FATTY
ACID (FFA) CONTENT OF COCOA BUTTER
Acid value
This is defined as the number of sodium hydroxide required to neutralize the free
fatty acid in one gram of fat, oil, resin etc. This method describes the determination of
the percentage of free fatty acid (FFA) of cocoa butter, expressed as % oleic acid. The
FFA can be recalculated into Acid Degree or into Acid Value
CH3(CH2)7CH=CH-(CH2)7COOH
OLEIC ACID
10
11
EQUIPMENT/APPARATUS/REAGENTS
 95% Ethanol
 0.1M sodium hydroxide
 Phenolphthalein indicator
 250ml conical flask
 Burette and Retort stand
 Hot plate Hot plate Burette and Stand
PROCEDURE
1. 5g of liquid cocoa butter was weighed into a 250ml conical flask(A)
2. 50ml of 95% ethanol was measured into another clean conical flask (B) and heated
for 15 minutes.
3. 8 drops of phenolphthalein indicator were added followed by 2 drops of 0.1M
sodium hydroxide added from a burette and shake the solution.
4. The hot ethanol was poured into the butter sample in flask A, swirled for a few times
to ensure thorough mixing
5. The mixture was heated and 2 drops of phenolphthalein indicator was added and
swirled The mixture was titrated while still hot against 0.1M sodium hydroxide.
6. The end point was attained when a change in colour to onion pink was observed12
Calculations
The FFA of the butter, expressed as oleic acid was calculated using the
following expression:
FFA = 2.82 x
𝑡𝑖𝑡𝑟𝑒 𝑣𝑎𝑙𝑢𝑒
𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑠𝑎𝑚𝑝𝑙𝑒 (5.000𝑔)
Acid value = 5.64 x
𝑡𝑖𝑡𝑟𝑒 𝑣𝑎𝑙𝑢𝑒
𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑠𝑎𝑚𝑝𝑙𝑒 (5.000𝑔)
13
14
REACTION OF OLEIC ACID WITH SODIUM HYDROXIDE
PRECAUTIONS
 Clean the bottom of the flask with tissue paper before placing it on the weigh
balance.
 Avoid splashes when swirling flask to mix the content
 Do not overshoot the end point
 Carefully shake the flask during titration to ensure a proper mixing.
 Avoid error due to parallax while taking the readings from your burette
15
CONCLUSION AND RECOMMENDATION
16
My Industrial placement in a cocoa company was highly fruitful. I learnt a lot
throughout this training that has aided in the growth of my industrial chemistry career.
It allowed me the chance to work with numerous equipment and performed several
chemical analyses on cocoa.
Conclusively, I would like to recommend that the University should collaborate with
her alumni in various industries and relevant sectors to help students secure
placement, this will enable students to start their Industrial training on time and also
help them to have smooth and gainful SIWES experience.
THANK YOU FOR LISTENING
17

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Blessing siwes presentation slide.pptxoaustech

  • 1. AN ORAL PRESENTATION ON STUDENTS INDUSTRIAL WORK EXPERIENCE SCHEME UNDERTAKEN AT PREMIUM COCOA PRODUCTS (ILE-OLUJI) LTD. PRESENTED BY AROWOLO BLESSING JANET ICH/18/825 1
  • 2. PRESENTATION OUTLINE • COMPANY PROFILE • ORGANOGRAM • PRODUCTION FLOW CHART • PRODUCTION OF COCOA BUTTER • QUALITY CONTROL AND ASSURANCE OF COCOA BUTTER • CONCLUSION • RECOMMENDATIONS 2
  • 3. COMPANY’S PROFLE Premium Cocoa Products (Ile-Oluji) company was incorporated on the 1st of April 1980 and started its operation on the 31st of May 1984 The company has the capacity to process about 30,000 tons of raw cocoa beans annually to produce their finished products. 3
  • 4. MANAGING DIRECTOR GENERAL MANAGER OPERATION PLANT ENGINEERING MANGAER PRODUCTION MANAGER COMMERCIAL MANAGER SUPERVISORS PROCUREMENT OFFICER SALES & EXPORT OFFICER MAINTENANCE BOARD OF DIRECTORS COMPANY’S ORGANOGRAM ADMIN MANAGER ASST AUDIT MANAGER QUALITY CONTROL MANAGER FINANCE MANAGER ACCOUNTANT STORE OFFICER 4
  • 5. PRODUCTS OF THE PREMIUM COCOA COMPANY • COCOA POWDER • COCOA LIQUOR • COCOA CAKE • COCOA BUTTER 5
  • 6. 6 PRODUCTION FLOW CHART COCOA BEANS DESTONNING MICRONIZING BEANS CLEANING BREAKING & WINNOWING NIBS TREATMENT ROASTING LIQUOR PRESSING NIBS MILLING CAKE KIBBLING BUTTER REFINING PULVERIZATION BAGGING TEMPERING PACKING MATURATION SHELL PACKING 6 LIQUOR PRESSING
  • 7. BUTTER PACKING SECTION AND BUTTER TANK 7
  • 8. THE QUALITY CONTROLAND ASSURANCE DEPARTMENT (QCAD) This Department is saddled with the responsibility of determining the quality of cocoa and its products; from the raw material to the finished products. The major responsibility of the department is to ensure quality control of all the production stages and processes. 8 SECTIONS OF QCAD i. Produce Section ii. Analytical Section iii.Microbiology Section
  • 9. ANALYTICAL SECTION This is the section where the process line samples are analyzed to ensure that high quality standards are met. One of the analysis carried out is the Determination of Acid value (AV)/Free Fatty Acid (FFA) of Cocoa Butter 9
  • 10. DETERMINATION OF ACID VALUE (AV) AND FREE FATTY ACID (FFA) CONTENT OF COCOA BUTTER Acid value This is defined as the number of sodium hydroxide required to neutralize the free fatty acid in one gram of fat, oil, resin etc. This method describes the determination of the percentage of free fatty acid (FFA) of cocoa butter, expressed as % oleic acid. The FFA can be recalculated into Acid Degree or into Acid Value CH3(CH2)7CH=CH-(CH2)7COOH OLEIC ACID 10
  • 11. 11 EQUIPMENT/APPARATUS/REAGENTS  95% Ethanol  0.1M sodium hydroxide  Phenolphthalein indicator  250ml conical flask  Burette and Retort stand  Hot plate Hot plate Burette and Stand
  • 12. PROCEDURE 1. 5g of liquid cocoa butter was weighed into a 250ml conical flask(A) 2. 50ml of 95% ethanol was measured into another clean conical flask (B) and heated for 15 minutes. 3. 8 drops of phenolphthalein indicator were added followed by 2 drops of 0.1M sodium hydroxide added from a burette and shake the solution. 4. The hot ethanol was poured into the butter sample in flask A, swirled for a few times to ensure thorough mixing 5. The mixture was heated and 2 drops of phenolphthalein indicator was added and swirled The mixture was titrated while still hot against 0.1M sodium hydroxide. 6. The end point was attained when a change in colour to onion pink was observed12
  • 13. Calculations The FFA of the butter, expressed as oleic acid was calculated using the following expression: FFA = 2.82 x 𝑡𝑖𝑡𝑟𝑒 𝑣𝑎𝑙𝑢𝑒 𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑠𝑎𝑚𝑝𝑙𝑒 (5.000𝑔) Acid value = 5.64 x 𝑡𝑖𝑡𝑟𝑒 𝑣𝑎𝑙𝑢𝑒 𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑠𝑎𝑚𝑝𝑙𝑒 (5.000𝑔) 13
  • 14. 14 REACTION OF OLEIC ACID WITH SODIUM HYDROXIDE
  • 15. PRECAUTIONS  Clean the bottom of the flask with tissue paper before placing it on the weigh balance.  Avoid splashes when swirling flask to mix the content  Do not overshoot the end point  Carefully shake the flask during titration to ensure a proper mixing.  Avoid error due to parallax while taking the readings from your burette 15
  • 16. CONCLUSION AND RECOMMENDATION 16 My Industrial placement in a cocoa company was highly fruitful. I learnt a lot throughout this training that has aided in the growth of my industrial chemistry career. It allowed me the chance to work with numerous equipment and performed several chemical analyses on cocoa. Conclusively, I would like to recommend that the University should collaborate with her alumni in various industries and relevant sectors to help students secure placement, this will enable students to start their Industrial training on time and also help them to have smooth and gainful SIWES experience.
  • 17. THANK YOU FOR LISTENING 17

Editor's Notes

  1. REACTION OF OLEIC ACID AND SODIUM HYDROXIDE