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BISOL
Mounting systems 2011
BISOL premium mounting solutions for photovoltaics combine superior design and durability for extremely easy installation and long-term
performance. Only carefully selected, high-quality materials are used: all quick-mounting rails are made of aluminium EN-AW 6063 T66, and all
roof attachments are made of stainless steel 1.4301 (AISI 304).
The load carrying capacity of all understructure elements is calculated in accordance with the European EC Eurocode standard under the following
conditions:
   •    Height above sea level: 400 m (1,312')
   •    Snow load zone: A2
   •    Wind load zone: 2
   •    Building height: max. 12 m (9' 4")
   •    Roof pitch: 30°
   •    Solar panel weight: 18.5 kg (40 lbs)
   •    Standard BISOL module size: 1,649 × 991 × 40 mm (64.92" x 39.02" x 1.575")
In addition to the above-mentioned standard conditions, all BISOL rails can be used in any snow or wind load zone. Depending on the snow and
wind load zones, the maximum span of profiles may differ.
QUICK-MOUNTING RAIL BISOL 40
                                                        Product code: SE-KST-P00001


BISOL 40 quick-mounting rail is the universal solution for all mounting situations and
a key element of all support structures for photovoltaic modules. Its design guarantees
quick installation of fastening clips. The rail is attached to the supporting understructure
via standard M10 bolts.


 Material                                   EN-AW 6063 (DT) T66
 Cross-sectional area A                            4.62 cm2

 Moment of inertia Iy                              9.45 cm4

 Moment of inertia Iz                              11.3 cm4

 Section modulus Wy                                4.20 cm3

 Section modulus Wz                                4.17 cm3

 Elastic limit (fy)                               200 MPa

 Tensile strength (fu)                            240 MPa

 Modulus of elasticity (E)                       7 x 104 MPa

 Maximum span                                      1.35 m
MOUNTING THE PV MODULES ONTO THE BISOL 40 QUICK-MOUNTING RAILS


BISOL photovoltaic modules should always be attached to the standard BISOL 40 quick-mounting rails which allow for easy and quick mounting of
the PV modules. With the innovative click-system, no pre-drilling is necessary as the fixing elements can be inserted directly into the mounting rail.


Mounting of photovoltaic modules onto the BISOL 40 quick-mounting rails




Inserting square nuts into the BISOL 40 quick-mounting rail                  Attaching clamps onto the BISOL 40 quick-mounting rail
BISOL 80 QUICK-MOUNTING RAIL
                                                          Product code: SE-KST-B0011


BISOL 80 quick-mounting rail is suitable for large span buildings and sites where greater loads are
expected. It is also the basis for mounting the BISOL triangular understructure.



 Material                             EN-AW 6063 (DT) T66
 Cross-sectional area A                      7.21 cm2

 Moment of inertia Iy                        64.8 cm4

 Moment of inertia Iz                        20.0 cm4

 Section modulus Wy                          19.5 cm3

 Section modulus Wz                          11.0 cm3

 Elastic limit (fy)                          200 MPa

 Tensile strength (fu)                       240 MPa

 Modulus of elasticity (E)                  7 x 104 MPa

 Maximum span                                 2.30 m
L-SHAPE SECTIONS 60/60/4
                                     Product code: SE-KST-B0018

BISOL 60/60/4 aluminium angle sections are the basis for BISOL triangular understructures which are suitable for flat roofs. Such L-shape
understructures are lightweight, robust and extremely adaptable. BISOL L-shape sections can be used for several different types of triangle
understructures, depending on the roof characteristics.

                                                                    Material                            EN-AW 6063 (DT) T66
                                                                    Cross-sectional area A                    4.64 cm2

                                                                    Moment of inertia Iy                     16.31 cm4

                                                                    Moment of inertia Iz                     16.31 cm4

                                                                    Section modulus Wy                        9.22 cm3

                                                                    Section modulus Wz                        9.22 cm3

                                                                    Elastic limit (fy)                        200 MPa

                                                                    Tensile strength (fu)                     240 MPa

                                                                    Modulus of elasticity (E)               7 x 104 MPa

                                                                    Maximum span                               1.30 m
 Example of L-shape understructure
CONNECTOR FOR BISOL 80 QUICK-MOUNTING RAILS
                                                                                       Product code: SE-KST-B0010

         The connector for BISOL 80 quick-mounting rails serves as a connecting element between two
         BISOL 80 quick-mounting rails. For a seamless connection, the connector is placed inside the
         mounting rail.




CONNECTOR FOR BISOL 40 QUICK-MOUNTING RAIL
                                                                             Product code: SE-KST-B0016

                       The connector for BISOL 40 quick-mounting rail is used as a connecting element
                       between two BISOL 40 quick-mounting rails. The connector is placed over a
                       M10 bolt connection without any pre-drilling.
MIDDLE CLAMP                                               MOUNTING BRACKETS FOR
          Product code: SE-KST-B0008                       TILED ROOFS
                                                                                                Product code: Project specific
      The aluminium middle clamp
      is used to connect BISOL
      photovoltaic modules.




END CLAMP                               The mounting brackets for pitched roofs with clay tiles are attached to
          Product code: SE-KST-B0009    the supporting wooden roof understructure via M6 wood screws. The
                                        mounting bracket with an adjustable hook is suitable for different types
      The aluminium end clamp is used   of clay tiles.
      to attach BISOL photovoltaic
      modules at the row’s ends.




                                        Fixed bracket - the affordable solution for
                                        the most common roofs with standard tile
                                        sizes.
Adjustable bracket - the adjustable hook   Double adjustable bracket - suitable for non-
makes this mounting bracket suitable       standard roofing. The vertically adjustable end
for use on non-standard roofs. The small   of the hook allows the installer to compensate
elongated hole at the base plate allows    for uneven roofing. The bracket can be adjusted
for a maximum adjustment of 15 mm          in height for a maximum of 15 mm (0.59") at the
(0.59") in height.                         base plate (first or lower joint) and 50 mm (1.9")
                                           at the second (upper) joint.
MOUNTING BRACKET FOR TRAPEZOIDAL SHEET METAL ROOFS
                                                                                                               Product code: Project specific




  The stainless steel bracket, which attaches to the trapezoidal sheet metal roofing via 5.5 x 25 mm (1") self-locking screws, is equipped
  with butyl tape insulation at the bottom for better contact between the bracket and roofing, resulting in an excellent waterproof
  seal.
ROOF FASTENING SCREW FOR PITCHED ROOFS (trapezoidal and wave
shape sheet metal roofs)
                                                                                                                                 Product code: Project specific



      The roof fastening screw is attached to the
      wooden understructure through the roofing.
      The thread of the screw allows for the height
      adjustment of the plate which is attached to
      BISOL mounting rails, while the hexagonal
      head of the fastener enables easy installation
      using only a cordless screwdriver.

                                                        Attaching the roof fastener for pitched roofs on a bitumen roof with additional sealing




CROSS CONNECTOR
                Product code: SE-KST-B0006


              The stainless steel cross connector is used to connect the two intersecting
              mounting rails. With the bolt connection, no pre-drilling is necessary.
BISOL PLASTIC BASE
                         Product code: SE-KST-B0030




  The innovative plastic base was developed specifically for use with BISOL photovoltaic modules. The base allows for the construction
  of an aerodynamic structure without having to penetrate the roof, and is particularly suitable for flat roofs. Its design reflects an
  expert understanding of the laws of thermodynamics, providing more efficient cooling of the photovoltaic modules.
  Made of UV-resistant polyethylene of high density, these bases exhibit good mechanical properties at high and low temperatures.
  BISOL plastic base weighs much less than the typical aluminium parts and is extremely easy to install. Thus, the weight and costs of
  the base can be reduced by up to 20%, while the time it takes to set it up can be reduced by more than 80%. The base is stackable
  for easy transport - 40 pieces can fit onto a standard palette. The inclination of the PV-module with regard to the roof is 12,5° which
  enables the optimum ratio between the energy yield and the number of PV-modules on the roof.




                                                                                     Bases ready for transport
INSTALLING BISOL PLASTIC BASES

BISOL plastic bases can be linked together laterally and longitudinally by using 50/50/5 mm (2.0"/2.0"/0.2") aluminium brackets, giving the power
plant greater homogeneity on the roof so as to provide for better resistance against the atmospheric influences. In the case of larger wind loads
on exposed zones (e.g. roof edges), the plastic base can be loaded with extra ballast to ensure the stability of the structure in unfavourable wind
conditions (wind gusts).




                 Base without the PV module                                                    Base with mounted PV module
ALUMINIUM TRIANGULAR UNDERSTRUCTURE
                                                                          Product code: Project specific




  The aluminium triangular understructure is constructed from L-shape sections, and is suitable for flat roofs. Such understructures
  are extremely flexible, as they allow for inclination adjustment of the understructure and the number of modules in height, while
  the bolts connections reduce the necessary installation time and save the costs of welding. The triangular understructure can easily
  be integrated with other BISOL elements.
  In addition to the custom-made triangular understructures, prefabricated BISOL triangular understructures are also available.
  The prefabricated triangular understructure with riveted joints further reduces the costs and time of installation. For protection
  against strong winds, the aluminium triangular understructure can be equipped with the specially designed windshield, allowing the
  installation of structures on locations with higher wind loads.
Linking BISOL prefabricated triangular understructures              Example of a triangular understructure with two PV modules in inclined
                                                                    horizontal position facing east and west




TRIANGULAR UNDERSTRUCTURE IN COMBINATION
                                                                    Example of a triangular understructure with a single PV module in
WITH OTHER BISOL-ELEMENTS
                                                                    inclined horizontal position

                      windshield




                                                         BISOL 80
                                  L-profile
    BISOL 40
                                  60/60/4
BISOL d.o.o.                    BISOL bvba                       BISOL s.r.l.
              Latkova vas 59a                 Ambachtenlaan 54                 Via Bonazzi 5
              3312 Prebold                    3001 Leuven                      40013 Castel Maggiore (BO)
              SLOVENIA                        BELGIUM                          ITALY
              T: +386 (0)3 703 22 59          T: +32 (0)16 39 15 60            T: +39 051 705 697
              F: +386 (0)3 703 22 63          F: +32 (0)16 39 15 66            F: +39 051 705 697
              E: info@bisol.si                E: info@bisol.be                 E: italia@bisol.com


              BISOL Sarl                      BISOL Solar Ltd.                 BISOL DE
              Savoie-Technolac                Capital Business Centre          Rathausstrasse 9
              17, avenue du Lac Léman         Units 11J-11K, 22 Carlton Road   35460 Staufenberg /
              73372 Le Bourget du Lac Cedex   South Croydon, CR2 0BS           Mainzlar
              FRANCE                          UNITED KINGDOM                   GERMANY
              T: +33 (0)4 79 44 85 91         T: +44 (0)208 916 2404           T: +49 6406 90 88 37
              F: +33 (0)4 79 44 85 91         F: +44 (0)208 916 2001           F: +49 6406 90 88 38
              E: info@bisol.fr                E: info@bisol.co.uk              E: deutschland@bisol.com




www.bisol.co.uk

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BISOL Solar Company: PV Mounting Systems 2011

  • 2. BISOL premium mounting solutions for photovoltaics combine superior design and durability for extremely easy installation and long-term performance. Only carefully selected, high-quality materials are used: all quick-mounting rails are made of aluminium EN-AW 6063 T66, and all roof attachments are made of stainless steel 1.4301 (AISI 304). The load carrying capacity of all understructure elements is calculated in accordance with the European EC Eurocode standard under the following conditions: • Height above sea level: 400 m (1,312') • Snow load zone: A2 • Wind load zone: 2 • Building height: max. 12 m (9' 4") • Roof pitch: 30° • Solar panel weight: 18.5 kg (40 lbs) • Standard BISOL module size: 1,649 × 991 × 40 mm (64.92" x 39.02" x 1.575") In addition to the above-mentioned standard conditions, all BISOL rails can be used in any snow or wind load zone. Depending on the snow and wind load zones, the maximum span of profiles may differ.
  • 3. QUICK-MOUNTING RAIL BISOL 40 Product code: SE-KST-P00001 BISOL 40 quick-mounting rail is the universal solution for all mounting situations and a key element of all support structures for photovoltaic modules. Its design guarantees quick installation of fastening clips. The rail is attached to the supporting understructure via standard M10 bolts. Material EN-AW 6063 (DT) T66 Cross-sectional area A 4.62 cm2 Moment of inertia Iy 9.45 cm4 Moment of inertia Iz 11.3 cm4 Section modulus Wy 4.20 cm3 Section modulus Wz 4.17 cm3 Elastic limit (fy) 200 MPa Tensile strength (fu) 240 MPa Modulus of elasticity (E) 7 x 104 MPa Maximum span 1.35 m
  • 4. MOUNTING THE PV MODULES ONTO THE BISOL 40 QUICK-MOUNTING RAILS BISOL photovoltaic modules should always be attached to the standard BISOL 40 quick-mounting rails which allow for easy and quick mounting of the PV modules. With the innovative click-system, no pre-drilling is necessary as the fixing elements can be inserted directly into the mounting rail. Mounting of photovoltaic modules onto the BISOL 40 quick-mounting rails Inserting square nuts into the BISOL 40 quick-mounting rail Attaching clamps onto the BISOL 40 quick-mounting rail
  • 5. BISOL 80 QUICK-MOUNTING RAIL Product code: SE-KST-B0011 BISOL 80 quick-mounting rail is suitable for large span buildings and sites where greater loads are expected. It is also the basis for mounting the BISOL triangular understructure. Material EN-AW 6063 (DT) T66 Cross-sectional area A 7.21 cm2 Moment of inertia Iy 64.8 cm4 Moment of inertia Iz 20.0 cm4 Section modulus Wy 19.5 cm3 Section modulus Wz 11.0 cm3 Elastic limit (fy) 200 MPa Tensile strength (fu) 240 MPa Modulus of elasticity (E) 7 x 104 MPa Maximum span 2.30 m
  • 6. L-SHAPE SECTIONS 60/60/4 Product code: SE-KST-B0018 BISOL 60/60/4 aluminium angle sections are the basis for BISOL triangular understructures which are suitable for flat roofs. Such L-shape understructures are lightweight, robust and extremely adaptable. BISOL L-shape sections can be used for several different types of triangle understructures, depending on the roof characteristics. Material EN-AW 6063 (DT) T66 Cross-sectional area A 4.64 cm2 Moment of inertia Iy 16.31 cm4 Moment of inertia Iz 16.31 cm4 Section modulus Wy 9.22 cm3 Section modulus Wz 9.22 cm3 Elastic limit (fy) 200 MPa Tensile strength (fu) 240 MPa Modulus of elasticity (E) 7 x 104 MPa Maximum span 1.30 m Example of L-shape understructure
  • 7. CONNECTOR FOR BISOL 80 QUICK-MOUNTING RAILS Product code: SE-KST-B0010 The connector for BISOL 80 quick-mounting rails serves as a connecting element between two BISOL 80 quick-mounting rails. For a seamless connection, the connector is placed inside the mounting rail. CONNECTOR FOR BISOL 40 QUICK-MOUNTING RAIL Product code: SE-KST-B0016 The connector for BISOL 40 quick-mounting rail is used as a connecting element between two BISOL 40 quick-mounting rails. The connector is placed over a M10 bolt connection without any pre-drilling.
  • 8. MIDDLE CLAMP MOUNTING BRACKETS FOR Product code: SE-KST-B0008 TILED ROOFS Product code: Project specific The aluminium middle clamp is used to connect BISOL photovoltaic modules. END CLAMP The mounting brackets for pitched roofs with clay tiles are attached to Product code: SE-KST-B0009 the supporting wooden roof understructure via M6 wood screws. The mounting bracket with an adjustable hook is suitable for different types The aluminium end clamp is used of clay tiles. to attach BISOL photovoltaic modules at the row’s ends. Fixed bracket - the affordable solution for the most common roofs with standard tile sizes.
  • 9. Adjustable bracket - the adjustable hook Double adjustable bracket - suitable for non- makes this mounting bracket suitable standard roofing. The vertically adjustable end for use on non-standard roofs. The small of the hook allows the installer to compensate elongated hole at the base plate allows for uneven roofing. The bracket can be adjusted for a maximum adjustment of 15 mm in height for a maximum of 15 mm (0.59") at the (0.59") in height. base plate (first or lower joint) and 50 mm (1.9") at the second (upper) joint.
  • 10. MOUNTING BRACKET FOR TRAPEZOIDAL SHEET METAL ROOFS Product code: Project specific The stainless steel bracket, which attaches to the trapezoidal sheet metal roofing via 5.5 x 25 mm (1") self-locking screws, is equipped with butyl tape insulation at the bottom for better contact between the bracket and roofing, resulting in an excellent waterproof seal.
  • 11. ROOF FASTENING SCREW FOR PITCHED ROOFS (trapezoidal and wave shape sheet metal roofs) Product code: Project specific The roof fastening screw is attached to the wooden understructure through the roofing. The thread of the screw allows for the height adjustment of the plate which is attached to BISOL mounting rails, while the hexagonal head of the fastener enables easy installation using only a cordless screwdriver. Attaching the roof fastener for pitched roofs on a bitumen roof with additional sealing CROSS CONNECTOR Product code: SE-KST-B0006 The stainless steel cross connector is used to connect the two intersecting mounting rails. With the bolt connection, no pre-drilling is necessary.
  • 12. BISOL PLASTIC BASE Product code: SE-KST-B0030 The innovative plastic base was developed specifically for use with BISOL photovoltaic modules. The base allows for the construction of an aerodynamic structure without having to penetrate the roof, and is particularly suitable for flat roofs. Its design reflects an expert understanding of the laws of thermodynamics, providing more efficient cooling of the photovoltaic modules. Made of UV-resistant polyethylene of high density, these bases exhibit good mechanical properties at high and low temperatures. BISOL plastic base weighs much less than the typical aluminium parts and is extremely easy to install. Thus, the weight and costs of the base can be reduced by up to 20%, while the time it takes to set it up can be reduced by more than 80%. The base is stackable for easy transport - 40 pieces can fit onto a standard palette. The inclination of the PV-module with regard to the roof is 12,5° which enables the optimum ratio between the energy yield and the number of PV-modules on the roof. Bases ready for transport
  • 13. INSTALLING BISOL PLASTIC BASES BISOL plastic bases can be linked together laterally and longitudinally by using 50/50/5 mm (2.0"/2.0"/0.2") aluminium brackets, giving the power plant greater homogeneity on the roof so as to provide for better resistance against the atmospheric influences. In the case of larger wind loads on exposed zones (e.g. roof edges), the plastic base can be loaded with extra ballast to ensure the stability of the structure in unfavourable wind conditions (wind gusts). Base without the PV module Base with mounted PV module
  • 14. ALUMINIUM TRIANGULAR UNDERSTRUCTURE Product code: Project specific The aluminium triangular understructure is constructed from L-shape sections, and is suitable for flat roofs. Such understructures are extremely flexible, as they allow for inclination adjustment of the understructure and the number of modules in height, while the bolts connections reduce the necessary installation time and save the costs of welding. The triangular understructure can easily be integrated with other BISOL elements. In addition to the custom-made triangular understructures, prefabricated BISOL triangular understructures are also available. The prefabricated triangular understructure with riveted joints further reduces the costs and time of installation. For protection against strong winds, the aluminium triangular understructure can be equipped with the specially designed windshield, allowing the installation of structures on locations with higher wind loads.
  • 15. Linking BISOL prefabricated triangular understructures Example of a triangular understructure with two PV modules in inclined horizontal position facing east and west TRIANGULAR UNDERSTRUCTURE IN COMBINATION Example of a triangular understructure with a single PV module in WITH OTHER BISOL-ELEMENTS inclined horizontal position windshield BISOL 80 L-profile BISOL 40 60/60/4
  • 16. BISOL d.o.o. BISOL bvba BISOL s.r.l. Latkova vas 59a Ambachtenlaan 54 Via Bonazzi 5 3312 Prebold 3001 Leuven 40013 Castel Maggiore (BO) SLOVENIA BELGIUM ITALY T: +386 (0)3 703 22 59 T: +32 (0)16 39 15 60 T: +39 051 705 697 F: +386 (0)3 703 22 63 F: +32 (0)16 39 15 66 F: +39 051 705 697 E: info@bisol.si E: info@bisol.be E: italia@bisol.com BISOL Sarl BISOL Solar Ltd. BISOL DE Savoie-Technolac Capital Business Centre Rathausstrasse 9 17, avenue du Lac Léman Units 11J-11K, 22 Carlton Road 35460 Staufenberg / 73372 Le Bourget du Lac Cedex South Croydon, CR2 0BS Mainzlar FRANCE UNITED KINGDOM GERMANY T: +33 (0)4 79 44 85 91 T: +44 (0)208 916 2404 T: +49 6406 90 88 37 F: +33 (0)4 79 44 85 91 F: +44 (0)208 916 2001 F: +49 6406 90 88 38 E: info@bisol.fr E: info@bisol.co.uk E: deutschland@bisol.com www.bisol.co.uk