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Biodiesel Production from Canola in Western Australia: Energy and Carbon
Footprints and Land, Water, and Labour Requirements
Ferry Rustandi and Hongwei Wu*
Curtin Centre for AdVanced Energy Science and Engineering, Department of Chemical Engineering, Curtin
UniVersity of Technology, GPO Box U1987, Perth WA 6845, Australia
This study evaluates the energy and carbon footprints and land, water, and labor requirements of biodiesel
production from canola in Western Australia (WA). The results show that canola-based biodiesel leads to
limited energy profit and CO2 equivalent (CO2-e) emissions savings. Even when all byproduct are utilized,
a relatively low output/input energy ratio of 1.72 and a CO2-e emissions savings of only 0.52 kg of CO2-e/L
of biodiesel are obtained under the WA conditions considered in this study. A land requirement of 1.66 ×
10-3
ha/L of biodiesel means that canola-based biodiesel seems to also be limited to <2% replacement of
total diesel consumption in WA’s transport sector to avoid significant competition with food production for
arable land. When some of the biodiesel is invested back into the production process to make the process
independent of nonrenewable fuels, the competition for arable land use is even more severe, rendering it
unfeasible to replace diesel fuel by the net biodiesel. Also, there would not be enough net biodiesel to support
the transport activities that are usually supported by diesel fuel in the WA transport sector, and no CO2-e
emissions savings would be achieved from replacing diesel fuel by net biodiesel. Overall, canola-based biodiesel
is not sustainable to replace a significant fraction of diesel consumption in the WA transport sector. It can
only play a limited role by offering some energy and CO2-e emissions savings and by providing immediate
opportunities for introducing new transport fuels in the marketplace and developing familiarity among the
consumers in our transition to a future sustainable biofuel supply.
1. Introduction
Renewable energy is recognized to be an important part of
any strategy to address energy security concerns and the
environmental issues related to fossil fuel use.1
Australia faces
particular challenges in these aspects because of its large area,
small but widely dispersed population, and heavy reliance on
energy-intensive industries including mining and agriculture.2
These factors lead to Australia being a country with per-capita
energy consumption among the highest in the world.1
In
particular, the transport sector is one of the most energy-
intensive sectors in Australia.3
Liquid fuels produced from
proven Australian oil reserves have been estimated to last for
approximately another 20 years.4
Therefore, developing a
renewable alternative transport fuel is a priority for future energy
security and sustainable development in Australia.
However, to contribute meaningfully to future energy security,
any biofuel production process must be energetically feasible;
that is, it must not consume more nonrenewable primary energy
than the alternative fuel energy output. Additionally, the biofuel
production process should not be constrained by the availability
of land and water resources. It has also been pointed out in the
literature5-7
that a truly sustainable biofuel production process
should have labor productivity that is compatible with the labor
productivity in the diesel fuel supply to the transport sector.
Therefore, a comprehensive analysis of all of these aspects must
be carried to assess the true sustainability of any biofuels. Such
analysis is also critical to the setting of credible government
policy for fostering the development of a future sustainable
biofuel industry.
In Western Australia (WA), there has been an increasing
interest in replacing diesel fuel with biodiesel produced from
canola (rapeseed, Brassica napus species).8,9
Because of the
inevitable consumption of nonrenewable fuels and the associated
greenhouse gas (GHG) emissions during canola production and
its conversion to biodiesel, canola-based biodiesel might not
be renewable and sustainable. In the literature, a number of
previous studies10-21
investigated the energy and carbon balance
for producing biodiesel from canola. However, those studies
mainly focused on European countries, including Germany,
Sweden, Austria, France, Switzerland, Italy, Lithuania, Belgium,
and the United Kingdom, with the results of those studies10-21
suggesting that the overall energy performance of biodiesel
production from canola is strongly region-dependent. Obviously,
those results might not be applicable directly to WA. Further-
more, those studies focused on energy and carbon balance
analysis. Little has been done on the requirements of land, water,
and labor, which are also critical factors in determining the
overall sustainability of canola-based biodiesel.
Therefore, it was the objective of this work to carry out a
systematic study on the energy and carbon footprints, as well
as land, water, and labor requirements, of biodiesel production
from canola in WA. This study considers typical WA canola
growing practices and commercial processing parameters. The
key is to assess the overall sustainability of producing biodiesel
from canola in WA and evaluate the potential role that canola-
based biodiesel can play as an alternative transport fuel in
replacing diesel fuel in WA.
2. Methodology
2.1. Process Chain of Biodiesel Production from Canola
in WA. This study considers a typical process chain of biodiesel
production from canola in WA, as shown in Figures 1 and 2.
Canola is generally grown as a break crop in WA’s wheat belt,
particularly the Great Southern and Lakes District, where most
of the canola grown is of herbicide- (triazine-) tolerant variet-
ies.22
Details on the activities associated with growing canola
* To whom correspondence should be addressed. E-mail: h.wu@
curtin.edu.au. Tel.: +61-8-92667592. Fax: +61-8-92662681.
Ind. Eng. Chem. Res. 2010, 49, 11785–11796 11785
10.1021/ie1013162  2010 American Chemical Society
Published on Web 09/28/2010
in this region were obtained from field practice and are shown
in Table S1 in the Supporting Information. Straw (i.e., parts of
the canola plant other than the oilseeds) is produced as a
byproduct during harvest at the end of a growing season.
Harvested canola is transported to an oil extraction plant located
in Pinjarra in WA,23
where canola oil is mechanically and
chemically extracted in an expeller press and a solvent extractor,
respectively,24
leaving canola meal as a byproduct. Typical
process parameters for extracting fuel-grade canola oil in a
commercial oil extraction plant are listed in Table S2 in the
Supporting Information. Canola oil is then converted into
biodiesel through a transesterification reaction, where the oil is
reacted with an alcohol (usually methanol) with the aid of a
catalyst (usually KOH or NaOH),25
in a transesterification plant
located in Picton, WA.26
Glycerol is produced as a byproduct.
Typical process parameters for a commercial transesterification
plant are listed in Table S3 in the Supporting Information. This
study also considers the transport of canola, canola oil, and
byproducts, as well as biodiesel transport/distribution, with
locations of canola growing area, processing plants, and transport
distances shown in Figures 2 and 3 and transport details included
in Table S4 in the Supporting Information.
2.2. Energy and Carbon Footprints and Land, Water,
and Labor Requirements. The energy footprint (i.e., the total
nonrenewable primary energy input per liter of biodiesel
produced) was evaluated by accounting for all activities and
processes in the process chain (Tables S1-S4 in the Supporting
Information), involving all direct and indirect energy inputs.
The primary energy associated with each energy input item was
calculated using its specific energy density, defined as the total
accumulated nonrenewable primary energy in a unit quantity
of an item;27
the results are listed in Tables S5-S7 in the
Supporting Information. Utilization of byproduct gives energy
credits that can be substituted for some of the total primary
energy input. These energy credits were evaluated according
to byproduct utilization scenario, based on similar studies in
other countries, and are shown in Table S8 in the Supporting
Information. This study also considers two energy indicators.
One is overall energy ratio (R), defined as the ratio of biodiesel
energy output to the total nonrenewable primary energy input
of the production process. A production process with an R value
of less than 1 is not energetically feasible, as it consumes more
nonrenewable primary energy than the biodiesel energy pro-
duced. The other indicator is energy productivity (E),27
defined
as biodiesel energy output from growing and processing one
hectare (1 ha) of canola in a growing season. Whereas R must
simply be greater than 1, E needs to be as high as possible for
practical reasons.
The estimation of carbon footprint is based on the total GHG
emissions per liter of biodiesel produced, considering the three
Figure 1. Process chain of biodiesel production from canola in WA.
Figure 2. Locations of canola growing area, canola processing plants and byproduct utilizations sites as well as transport distances of canola, canola oil,
biodiesel and byproduct.
11786 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
main GHGssnamely, CO2, CH4, and N2Osin terms of their
CO2 equivalent (CO2-e) emissions. The CO2-e emissions were
calculated by multiplying the actual or estimated mass of
emissions of the GHGs28
associated with direct and indirect
nonrenewable primary energy inputs during biodiesel production
by their 100-year global-warming potentials.29
The CO2-e
emissions associated with various energy input items are shown
in Tables S9-S11 in the Supporting Information. Apart from
these emissions, the CO2-e emissions from managed cropland
were also evaluated according to the IPCC Guidelines.30
Both
direct and indirect emissions due to fertilizer application, crop
residues, and loss of soil organic carbon (reduced organic matter
levels in the soil because of land management for cropping,
which contributes to CO2-e emissions31
) were evaluated using
the Guideline’s Tier 1 method. When byproducts were utilized,
CO2-e emission credits were substituted for the total emissions
and were calculated using the same method according to the
amount of primary energy input substituted by byproduct
utilization. The CO2-e emissions savings obtained from replacing
diesel fuel with canola-based biodiesel was calculated by
comparing the carbon footprint to the CO2-e emissions from
production and use in medium heavy-duty trucks of conventional
diesel28
on the basis of equivalent energy content. On this basis,
1 L of canola-based biodiesel (32.86 MJ/L) replaces ∼0.92 L
of conventional diesel (35.79 MJ/L).
The land, water, and labor requirements per liter of biodiesel
produced were evaluated by accounting for the land, water, and
labor directly required in the activities and processes involved
in supplying biodiesel (Tables S1-S4 in the Supporting
Information). These requirements were then multiplied by the
number of liters of biodiesel required to replace a target
percentage of total diesel consumption in the WA transport
sector in a typical year to obtain the total land, water, and labor
requirements. The total requirements were then compared to
the actual land and water availability and labor productivity in
supplying diesel fuel to the transport sector in WA in a typical
year (Table S12 in the Supporting Information).
2.3. Net Energy Approach. The net energy approach (Figure
3), suggested in previous studies,5-7
was also used in this study
to re-evaluate the land, water, and labor requirements of
biodiesel production from canola in WA. In this approach, only
part of the biodiesel produced (i.e., the net biodiesel output F*
in Figure 3) is available as replacement for diesel fuel. The rest
of the biodiesel is invested back into the production process,
creating an internal loop of energy requirement, so as to make
the process not dependent on, and hence not limited by, the
availability of nonrenewable fuels. The number of liters of
biodiesel that must be produced to provide 1 L of net biodiesel
depends on the ratio of net-to-gross biodiesel output (F*/F1)
which, in turn, depends on R. Not only must R be greater than
1, but it must also be sufficiently high to obtain an F*/F1 ratio
that is large enough to prevent excessive amplification of
biodiesel production and the associated land, water, and labor
requirements per liter of net biodiesel so that the production
process is not constrained by the land and water availability
and by labor productivity in supplying diesel fuel to the WA
transport sector. The amplification factor, which equals F1/F*,
was used to multiply the total land, water, and labor require-
ments evaluated previously to obtain the total requirements to
provide net biodiesel to replace a target percentage of total diesel
consumption in the WA transport sector in a typical year. These
requirements are then compared to the actual land and water
availability and labor productivity in supplying diesel fuel to
the WA transport sector in a typical year.
3. Results and Discussion
3.1. Energy Footprint. The energy footprints, overall energy
ratios, and energy productivity of biodiesel production from
canola in WA are reported in Table 1. The energy requirements
for each stage of the production process are shown in Figure 4
without byproduct utilization to identify which energy input
items are the major contributors to the energy footprint. Canola
Figure 3. Net energy approach showing internal loop of energy requirements in biodiesel production from canola.5,6
Table 1. Energy Footprint and Overall Energy Ratio of Biodiesel
Production from Canola in WA
energy footprinta
(MJ/L of biodiesel)
energy
ratio (R)
without byproduct utilization 33.92 0.97 (R1)
with straw utilization 29.40 1.12 (R2)
with meal utilization 25.25 1.30 (R3)
with meal and glycerol utilization 23.60 1.39 (R4)
with straw and meal utilization 20.73 1.59 (R5)
with utilization of straw, meal, and glycerol 19.07 1.72 (R6)
a
Energy productivity (E) ) 19.79 GJ/ha.
Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11787
growing is the most energy-intensive stage, with the energy input
associated with fertilizer use constituting the single largest
energy input of the whole production process. Diesel fuel
consumption during field machinery operations and energy input
associated with agricultural machineries also constitute a
significant proportion of the energy footprint. In the processing
stage, energy inputs associated with the consumption of process
chemicals during transesterification and with process heat
requirements during oil extraction contribute the most to the
energy footprint.
The energy footprint without byproduct utilization is higher
than the biodiesel energy produced, causing an energy loss (R1
< 1 in Table 1) and rendering the production process energeti-
cally unfeasible. Energy profits are obtained only when byprod-
ucts are utilized (R2-R6 > 1 in Table 1), with a highest R value
of 1.72 (R6) evaluated in this study when straw, canola meal,
and glycerol are utilized as indicated by Table S8 in the
Supporting Information. Therefore, the energy profits of biodie-
sel production from canola in WA are critically dependent on
the amount of byproduct that can actually be utilized. Failure
to utilize canola meal and glycerol would decrease the energy
profit, and the excess byproducts would likely be regarded as
waste, whose disposal would incur energy costs that increase
the energy footprint and decrease the energy profit.
It is known that, for an alternative liquid transport fuel to
make a realistic contribution to future energy security, a scale
of production that can contribute 10-20% or more of the total
liquid transport fuel consumption would be necessary.32
To
replace 10-20% of the total diesel fuel consumption in the WA
transport sector in a typical year, 4.88-9.76 PJ of biodiesel
would have to be produced from canola annually.3
At this scale,
the canola oil extraction process would generate approximately
0.19-0.38 million tonnes of canola meal annually. This amount
of canola meal in WA alone would supply approximately
Figure 4. Energy requirements of each stage of biodiesel production from canola in WA without byproduct utilization.
11788 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
18-44% of the total Australian protein meal consumption from
all oilseed crops in a typical year.33
Similarly, 13.5-27 million
kg of glycerol would be generated by the transesterification
process, and it has been reported34
that, although some major
Australian biodiesel producers utilize glycerol, most manufac-
turers simply burn the byproduct. It is also known that only
limited amounts of straw can be utilized,7,35
as the harvesting
of residues from agricultural land facilitates soil erosion, which
leads to further energy costs associated with replacement of
increased runoff water and of essential soil nutrients that are
lost as a result of erosion. Consequently, only approximately
10% of the total straw produced is considered for utilization in
this study (Table S8 in the Supporting Information). Therefore,
the contribution of canola-based biodiesel to future energy
security in the WA transport sector is limited and strongly
dependent on the utilization of byproducts. The canola-based
biodiesel production process consumes substantial nonrenewable
fuels and leads to only limited energy profit.
3.2. Carbon Footprint. The carbon footprint of biodiesel
production from canola in WA and the CO2-e emissions savings
obtained from replacing diesel fuel with canola-based biodiesel
are reported in Table 2. The CO2-e emissions from each stage
of the production process are shown in Figure 5 without
byproduct utilization to identify the major contributors of CO2-e
emissions. In addition to being the most energy-intensive stage,
canola growing also dominates the overall CO2-e emissions with
the CO2-e emissions from managed cropland constituting the
single largest CO2-e emissions contribution from the whole
production process. The CO2-e emissions associated with
production of fertilizers are another major contributor, followed
by moderate contributions from CO2-e emissions associated with
production of pesticides, diesel fuel consumption (mainly during
field machinery operations), and process heat requirements
(mainly during the oil extraction process). Other CO2-e emis-
sions make only minor contributions.
When no byproducts are utilized or when only straw or canola
meal is utilized (with or without glycerol), there is no or only
marginal CO2-e emissions savings. This suggests that canola-
based biodiesel in fact leads to little reduction in GHG emissions
when it is used to substitute mineral diesel in the WA transport
sector. Only when at least both straw and canola meal are
utilized, the carbon footprint of canola-based biodiesel can
provide some opportunity to reduce CO2-e emissions from the
production and use of conventional diesel on an equivalent-
energy-content basis. The highest CO2-e emissions savings is
0.52 kg of CO2-e/L of biodiesel when all of the byproducts,
including straw, canola meal, and glycerol, are utilized, as
indicated in Table S8 in the Supporting Information. However,
as discussed in the previous section, because of the large
biodiesel production scale that is required and the soil erosion
facilitated by harvesting residues from agricultural areas, it will
be difficult to achieve a high percentage utilization of the
byproducts from the canola-based biodiesel production process
in WA. Therefore, the role of canola-based biodiesel in reducing
GHG emissions from the WA transport sector is also limited
and strongly dependent on the utilization of byproducts.
3.3. Land, Water, and Labor Requirements. The land,
water, and labor requirements per liter of biodiesel produced
from canola in WA were assessed, and the results are presented
in Table 3. The land, water, and labor requirements of canola-
biodiesel production as a function of the target percentage of
total mineral diesel fuel consumption in the WA transport sector
in a typical year were calculated, and the results are listed in
Table 4. The results are also compared to the actual land and
water availability and labor productivity in supplying diesel fuel
to the transport sector in WA in a typical year (Table S12 in
the Supporting Information).
The results in Table 4 clearly suggest that canola-based
biodiesel can only play a minor role in the future energy security
and GHG emissions reduction in the WA transport sector. For
example, to replace 10% of the total diesel fuel consumption
in the WA transport sector in a typical year, approximately 60%
of the cropland area used for growing oilseeds (for food
production) in WA in a typical year must be dedicated to canola
growing for biodiesel production. Therefore, most of annual
canola harvest would be used for biodiesel production, and more
arable land would need to be provided for growing canola for
other purposes, such as production of edible oil, causing serious
competition with food production using arable land. In fact, even
a 2% replacement requires 12% of the current cropland area
for growing oilseeds (for food production) in WA in a typical
year to be dedicated to canola growing for biodiesel production.
Therefore, the land requirement is expected to be the major
constraint on the realization of canola-based biodiesel’s potential
as a sustainable transport fuel to replace diesel fuel in the WA
transport sector. The results in Table 4 indicate that, to minimize
its competition with food production, canola-based biodiesel
should only replace less than 2% of the total annual diesel fuel
consumption in WA.
Because of the rain-fed cropping system in growing canola
in WA,22
the water requirement of the production process mainly
derives from the canola processing stages (Tables S2 and S3 in
the Supporting Information). As a result, only a very small
fraction of the total water resource availability in WA in a typical
year, equivalent to less than 1% of the total water consumption
in the WA agricultural sector, is required to be dedicated to the
production process. Therefore, the water requirement seems to
be insignificant, although it might become a constraining factor
during periods of drought. This is because the amount of total
annual water resource strongly depends on the amount of rainfall
and the variability of Australian rainfall from year to year and
season to season.2
In terms of labor requirement, 9.15 × 10-3
h of labor is
required per liter of canola-based biodiesel (Table 3). This is
the total number of direct labor hours required in producing
biodiesel, which includes the labor hours during canola growing,
oil extraction, transesterification, and transport activities (Tables
S1-S4 in the Supporting Information). This labor requirement
is compared to 1.52 × 10-2
h of direct labor required per liter
of diesel fuel supplied to the WA transport sector (Table S12
in the Supporting Information), which includes the labor hours
during oil mining/extraction, refinery, and diesel distribution.
Within the limited fraction of diesel fuel that might replaced
by biodiesel without causing significant competition for arable
land, the fact that fewer labor hour are required in producing
biodiesel than diesel (higher throughput for biodiesel than for
diesel fuel, as shown in Table 4) means that there would be
Table 2. Carbon Footprint of Biodiesel Production from Canola in
WA and CO2-e Emissions Savings Obtained by Replacing Diesel
Fuel with Canola-Based Biodiesel
carbon footprint
(kg of CO2-e/L
of biodiesel)
CO2-e emissions savings
(kg of CO2-e/L
of biodiesel)
without byproduct utilization 3.72 -0.74
with straw utilization 3.21 -0.22
with meal utilization 3.15 -0.16
with meal and glycerol utilization 2.98 0.0046
with straw and meal utilization 2.63 0.35
with utilization of straw,
meal, and glycerol
2.47 0.52
Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11789
enough biodiesel to support transport activities that are usually
supported by diesel fuel in the WA transport sector.
3.4. Net Energy Analysis. The limited energy profit obtained
in the biodiesel production process means that the contribution
of canola-based biodiesel to future energy security in the WA
transport sector is still constrained by the availability of
nonrenewable fuels to supply energy for the production process.
As already pointed out, the net energy approach is used to make
the process not dependent on nonrenewable fuels by investing
some of the produced biodiesel back into the process, leaving
only the net biodiesel available as replacement for diesel fuel,
as shown in Figure 3. The ratio of net-to-gross output of
biodiesel (F*/F1 in Figure 3) associated with the maximum
Figure 5. CO2-e emissions from each stage of biodiesel production from canola in WA without byproduct utilization (bd ) biodiesel).
Table 3. Land, Water, and Labor Requirements of Biodiesel
Production from Canola in WA
requirement units value
land 10-3
ha/L of biodiesel 1.66a
water L of water/L of biodiesel 2.44b
labor 10-3
labor h/L of biodiesel 9.15c
a
Calculated from canola, canola oil, and biodiesel yields (Tables
S1-S3 in the Supporting Information). b
Calculated from canola
processing water requirements (Tables S2 and S3 in the Supporting
Information), assuming 80% water supply efficiency.7 c
Calculated from
labor hour requirements during canola growing and processing and
during canola, canola oil, and biodiesel transport (Tables S1-S4 in the
Supporting Information).
11790 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
overall energy ratio (utilization of straw, meal, and glycerol)
evaluated in this study (i.e., R6 ) 1.72, Table 1) is 0.42, which
means that, to deliver 1 net MJ of biodiesel, 2.38 MJ of biodiesel
must be produced. The land, water, and labor requirements to
deliver net canola-based biodiesel to replace diesel fuel con-
sumption in the WA transport sector in a typical year are
reported in Table 5 and are compared to the actual land and
water availability and labor productivity in supplying diesel fuel
to the transport sector in WA in a typical year (Table S12 in
the Supporting Information).
Table 5 shows that even a 1% replacement of the total diesel
fuel consumption by net biodiesel requires that over 14% of
the cropland area used for growing oilseeds in WA in a typical
year be dedicated to canola growing for biodiesel production.
The competition for arable land use between biodiesel and food
production is even more severe than discussed previously,
making the contribution of canola-based biodiesel trivial.
There would also be little CO2-e emissions savings from
replacing diesel fuel in the transport sector by net biodiesel.
Investing some of the produced biodiesel to make the production
process independent of nonrenewable fuels avoids CO2-e
emissions associated with their use in the process.7
Only CO2-e
emissions from managed cropland (Figure 5) are amplified
because of the net-to-gross ratio in producing net biodiesel.
However, Figure 5 indicates that CO2-e emissions from managed
cropland constitute the single largest emissions contribution from
the whole production process and amplification by a factor of
2.38 because of the net-to-gross ratio yields CO2-e emissions
of 3.71 kg of CO2-e/net L of biodiesel, which is almost
equivalent to the carbon footprint without byproduct utilization
Table 4. Land, Water, and Labor Requirements of Canola-Based Biodiesel Production to Replace Diesel Fuel Consumption in the WA
Transport Sector in a Typical Year
percentage of annual diesel fuel consumption replaced
1 2 10 20 50 100
biodiesel production requirement (GL/year)a
0.01 0.03 0.15 0.30 0.74 1.49
land requirement
106
ha/yearb
0.02 0.05 0.25 0.49 1.23 2.47
as percentage of total cropland area in WAc
0.20 0.41 2.04 4.08 10.19 20.39
as percentage of total area sown for oilseeds in WAd
6.01 12.03 60.14 120.27 300.68 601.37
water requirement
GL/yeare
0.04 0.07 0.36 0.73 1.81 3.63
as percentage of total water resource in WAf
<0.01 <0.01 <0.01 <0.01 <0.01 0.01
as percentage of total water use in WAg
<0.01 <0.01 0.02 0.05 0.12 0.24
as percentage of water use in WA agricultural sectorh
<0.01 0.01 0.07 0.14 0.34 0.68
labor requirement (106
labor h/year)i
0.14 0.27 1.36 2.72 6.80 13.60
biodiesel throughput (GJ/h)j
3.59 3.59 3.59 3.59 3.59 3.59
diesel throughput (GJ/h)k
2.36 2.36 2.36 2.36 2.36 2.36
a
Calculated from a total of 48.8 PJ of diesel fuel consumed in the WA transport sector in 2006-2007.3 b
Multiplication of land requirement (Table
3) by biodiesel production requirement. c
Comparison of land requirement (ha/year) to the total cropland area used for production of all crops in WA in
a typical year (Table S12 in the Supporting Information). d
Comparison of land requirement (ha/year) to the land area used for oilseeds production in
WA in a typical year (Table S12 in the Supporting Information). e
Multiplication of water requirement (Table 3) by biodiesel production requirement.
f
Comparison of water requirement (GL/year) to the total amount of water resource in WA in a typical year (Table S12 in the Supporting Information).
g
Comparison of water requirement (GL/year) to the total amount of water consumption by all economic sectors in WA in a typical year (Table S12 in
the Supporting Information). h
Comparison of water requirement (GL/year) to the water consumption in WA agricultural sector in a typical year (Table
S12 in the Supporting Information). i
Multiplication of labor requirement (Table 3) by biodiesel production requirement. j
Division of biodiesel
production requirement by labor requirement (h/year). k
This is the diesel energy throughput per hour of labor in supplying diesel fuel to the WA
transport sector (Table S12 in the Supporting Information), to be compared to the biodiesel throughput.
Table 5. Land, Water, and Labor Requirements to Deliver Net Canola-Based Biodiesel to Replace Diesel Fuel Consumption in the WA
Transport Sector in a Typical Year
percentage of annual diesel fuel consumption replaced
1 2 10 20 50 100
biodiesel production requirement (GL/year)a
0.04 0.07 0.35 0.71 1.77 3.54
land requirement
106
ha/yearb
0.06 0.12 0.59 1.18 2.94 5.88
as percentage of total cropland area in WAc
0.49 0.97 4.86 9.72 24.30 48.61
as percentage of total area sown for oilseeds in WAd
14.34 28.67 143.37 286.74 716.84 1433.68
water requirement
GL/yeare
0.09 0.17 0.86 1.73 4.32 8.65
as percentage of total water resource in WAf
<0.01 <0.01 <0.01 <0.01 0.01 0.02
as percentage of total water use in WAg
<0.01 0.01 0.06 0.12 0.29 0.58
as percentage of water use in WA agricultural sectorh
0.02 0.03 0.16 0.32 0.81 1.62
labor requirement (106
labor h/year)i
0.32 0.65 3.24 6.48 16.21 32.42
net biodiesel throughput (net GJ/h)j
1.51 1.51 1.51 1.51 1.51 1.51
diesel throughput (GJ/h)k
2.36 2.36 2.36 2.36 2.36 2.36
a
Calculated from a total of 48.8 PJ of diesel fuel consumed in the WA transport sector in 2006-20073
with a multiplication factor of 2.38.
b
Multiplication of land requirement (Table 3) by biodiesel production requirement. c
Comparison of land requirement (ha/year) to the total cropland area
used for production of all crops in WA in a typical year (Table S12 in the Supporting Information). d
Comparison of land requirement (ha/year) to the
land area used for oilseeds production in WA in a typical year (Table S12 in the Supporting Information). e
Multiplication of water requirement (Table
3) by biodiesel production requirement. f
Comparison of water requirement (GL/year) to the total amount of water resource in WA in a typical year
(Table S12 in the Supporting Information). g
Comparison of water requirement (GL/year) to the total amount of water consumption by all economic
sectors in WA in a typical year (Table S12 in the Supporting Information). h
Comparison of water requirement (GL/year) to the water consumption in
WA agricultural sector in a typical year (Table S12 in the Supporting Information). i
Multiplication of labor requirement (Table 3) by biodiesel
production requirement. j
Division of net biodiesel production by labor requirement (h/year). k
This is the diesel energy throughput per hour of labor in
supplying diesel fuel to the WA transport sector (Table S12 in the Supporting Information), to be compared to the net biodiesel throughput.
Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11791
Table6.EnergyandCarbonFootprintsandLand,Water,andLaborRequirementsofBiodieselProductionfromCanola(Rapeseed)inWAandOtherRegions
country/regionland(10-3
ha/Lbiodiesel)
water
(Lwater/Lbiodiesel)
labor
(h/Lbiodesel)energy(MJ/Lbiodiesel)
carbon
(kgofCO2-e/Lbiodiesel)
notesonenergy
andcarbonfootprints
WA(thisstudy)1.662.440.0091533.92(R1)0.97)3.72(-0.74a
)withoutbyproductutilization
29.40(R2)1.12)3.21(-0.22a
)withstrawutilization
25.25(R3)1.30)3.15(-0.16a
)withmealutilization
23.60(R4)1.39)2.98(0.0046a
)withmealandglycerolutilization
20.73(R5)1.59)2.63(0.35a
)withstrawandmealutilization
19.07(R6)1.72)2.47(0.52a
)withstraw,meal,andglycerolutilization
E)19.79GJ/ha
Australia11
1.44(1.41a
)allocationofsomeCO2-eemissionfromcanola
growingandoilextractiontocanolaoilandmeal
accordingtoyieldsandmarketprices
Germany16
0.7712.47(R4)2.62)1.22(1.66a
)allocationofsomeenergyinputandCO2-eemission
tomealandglycerolaccordingtoyieldsandenergy
contents
E)42.53GJ/ha
Sweden,12
small-scaleproduction
1.2119.28(R1)1.76)2.97noallocationofenergyinputandCO2-eemissionto
byproduct
12.03(R4)2.82)1.73allocationofsomeenergyinputandCO2-eemission
tomealandglycerolaccordingtoyieldsandmarket
prices
9.99(R4)3.39)1.37allocationofsomeenergyinputandCO2-eemission
tomealandglycerolaccordingtoyieldsandenergy
contents
E)27.99GJ/ha
Sweden,12
medium-scaleproduction
1.1016.84(R1)2.01)2.69noallocationofenergyinputandCO2-eemissionto
byproduct
11.08(R4)3.06)1.66allocationofsomeenergyinputandCO2-eemission
tomealandglycerolaccordingtoyieldsandmarket
prices
9.38(R4)3.61)1.34allocationofsomeenergyinputandCO2-eemission
tomealandglycerolaccordingtoyieldsandenergy
contents
E)30.88GJ/ha
Sweden,12
large-scaleproduction
0.8413.79(R1)2.46)2.10noallocationofenergyinputandCO2-eemissionto
byproduct
10.60(R4)3.19)1.55allocationofsomeenergyinputandCO2-eemission
tomealandglycerolaccordingtoyieldsandmarket
prices
9.62(R4)3.52)1.36allocationofsomeenergyinputandCO2-eemission
tomealandglycerolaccordingtoyieldsandenergy
contents;carbonfootprintcorrespondstoaCO2-e
emissionssavingsof0.09kgofCO2-e/MJengine
E)40.34GJ/ha
Lithuania15
0.84-1.47(evaluatedfora
theoreticalrapeseedyield
rangeof2-3.5t/ha)b
R1)1.04-1.59evaluatedforatheoreticalrapeseedyieldrangeof
2-3.5t/ha;b
onlybiodieselenergycontent
considered
R4)1.76-2.68evaluatedforatheoreticalrapeseedyieldrangeof
2-3.5t/ha;b
energycontentsofmealandglycerol
addedtothatofbiodiesel
R6)3.80-5.81evaluatedforatheoreticalrapeseedyieldrangeof
2-3.5t/ha;b
energycontentsofstraw,meal,and
glyceroladdedtothatofbiodiesel
11792 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
Table6.Continued
country/regionland(10-3
ha/Lbiodiesel)
water
(Lwater/Lbiodiesel)
labor
(h/Lbiodesel)energy(MJ/Lbiodiesel)
carbon
(kgofCO2-e/Lbiodiesel)
notesonenergy
andcarbonfootprints
E)22.62-39.58GJ/haevaluatedforatheoreticalrapeseedyieldrangeof
2-3.5t/hab
Belgium14
0.55c
E)52.31GJ/haevaluatedwithenvironmentalimpactcreditsassigned
tomealandglycerol
Belgium20
55%asameasureofcarbonfootprint,thegreenhouse
effectofthebiodiesellifecycleisonly55%thatof
dieselfuelonthebasisofequivalentnumberof
kilometerstraveledbyanidenticalcar;greenhouse
effectofbiodieselevaluatedwithanunspecified
methodofallocationtobyproducts
U.K.,13
biodieselproduction
fromwinterrapeseed
0.7424.18(R1)1.35)1.24(1.46a
)onlybiodieselenergycontentconsideredwhen
evaluatingR1;carbonfootprintandcorresponding
CO2-eemissionssavingsbasedonCO2emissions
andevaluatedwithoutCO2emissioncreditfrom
byproduct;nodataprovidedforotherGHGs
R2)2.50energycontentofstrawaddedtothatofbiodiesel
R3)2.55energycontentofmealaddedtothatofbiodiesel
R4)2.62energycontentsofmealandglyceroladdedtothatof
biodiesel
R6)3.77energycontentsofstraw,meal,andglyceroladdedto
thatofbiodiesel
1.11(1.58a
)basedonCO2emissionsandevaluatedwithCO2
emissioncreditfromutilizationofstrawforrapeseed
dryingandprocessing;nodataprovidedforother
GHGs
E)43.93GJ/ha
U.K.,13
biodieselproduction
fromspringrapeseed
1.0824.23(R1)1.35)onlybiodieselenergycontentconsideredwhen
evaluatingR1
R2)2.50energycontentofstrawaddedtothatofbiodiesel
R3)2.55energycontentofmealaddedtothatofbiodiesel
R4)2.61energycontentsofmealandglyceroladdedtothatof
biodiesel
R6)3.77energycontentsofstraw,meal,andglyceroladdedto
thatofbiodiesel
E)30.20GJ/ha
U.K.10
0.52-0.90(evaluatedfora
rangeofwinterrapeseed
growingconditionsand
processingparameters)
R1)0.67-2.23evaluatedforarangeofwinterrapeseedgrowing
conditionsandprocessingparameters;onlybiodiesel
energycontentconsidered
R3)0.88-3.83evaluatedforarangeofwinterrapeseedgrowing
conditionsandprocessingparameters;energy
contentofmealaddedtothatofbiodiesel
R4)0.91-3.95evaluatedforarangeofwinterrapeseedgrowing
conditionsandprocessingparameters;energy
contentsofmealandglyceroladdedtothatof
biodiesel
R6)2.22-9.18evaluatedforarangeofwinterrapeseedgrowing
conditionsandprocessingparameters;energy
contentsofstraw,meal,andglyceroladdedtothat
ofbiodiesel
E)36.30-63.04MJ/haevaluatedforarangeofwinterrapeseedgrowing
conditionsandprocessingparameters
U.K.19
0.5817.78(R1)1.78)onlybiodieselenergycontentconsideredwhen
evaluatingR1
Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11793
Table6.Continued
country/regionland(10-3
ha/Lbiodiesel)
water
(Lwater/Lbiodiesel)
labor
(h/Lbiodesel)energy(MJ/Lbiodiesel)
carbon
(kgofCO2-e/Lbiodiesel)
notesonenergy
andcarbonfootprints
17.78(R3)1.82)1.53mealutilizedasorganicfertilizeronfarmwithno
additionalenergyinput;energyvalueofmealbased
onitsreplacementvalue(energyrequiredtoproduce
thereplacedinorganicfertilizer)andaddedto
biodieselenergycontenttoevaluateR3;carbon
footprintbasedonCO2andN2Oemissions
18.16(R5)3.71)1.60mealutilizedasorganicfertilizeronfarmwithno
additionalenergyinput;strawburnedasfuel;energy
valueofmealbasedonitsreplacementvalue
(energyrequiredtoproducethereplacedinorganic
fertilizer)andadded,alongwithstrawenergy
content,tobiodieselenergycontenttoevaluateR3;
carbonfootprintbasedonCO2andN2Oemissions
E)54.35GJ/ha
U.K.17
0.5517.76(R4)1.85)1.76(1.09a
)allocationofsomeenergyinputandCO2-eemission
tomeal(soldasanimalfeed)andglycerol(soldfor
otheruses)accordingtotheiryieldsandmarket
prices
1.36(R4)24.03)1.23(1.62a
)substitutionenergyandCO2-eemissioncreditsfrom
mealutilizationincofiringincoal-firedpower
station;someenergyinputandCO2-eemissionalso
allocatedtoglycerolaccordingtoitsyieldand
marketprice
E)59.16GJ/ha
U.K.,21
small-scaleproduction0.700.5317.67(R4)1.86)1.93(0.92a
)allocationofsomeenergyinputandCO2-eemission
tomeal(soldasanimalfeed)andglycerol(soldto
pharmaceuticalindustry)accordingtotheiryields
andmarketprices
E)47.22GJ/ha
U.K.,21
large-scaleproduction0.632.2918.13(R4)1.81)2.13(0.73a
)allocationofsomeenergyinputandCO2-eemission
tomeal(soldasanimalfeed)andglycerol(soldto
pharmaceuticalindustry)accordingtotheiryields
andmarketprices
E)51.81GJ/ha
Austria,France,
Switzerland,Italy13
R1)1.3-2.1evaluatedwithoutthermalcreditsfrombyproduct
R4)2-3evaluatedwiththermalcreditsfrommealandglycerol
Europe18
4.0-4.8allocationofsomebiogenicCO2-eemissiontomeal
-(1.4-2.2)a
accordingtoitsyieldandmarketprice.
a
ValuesinparenthesesareCO2-eemissionssavingsfromreplacingdieselfuelwithbiodieselonthebasisofequivalentenergycontent.b
ActualaveragerapeseedyieldinLithuaniais1.8t/ha.15c
Withoutarable
landcreditfrombyproducts,thelandrequirementtoproduceenoughbiodieseltocover100kmbyamiddle-sizeandrecentcaris35m2
.Thecorrespondingvaluewitharablelandcreditfrommealis5.5m2
.14
11794 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
(3.72 kg of CO2-e/L of biodiesel; see Table 2), resulting in
apparently no CO2-e emissions savings.
In terms of labor requirements, 2.18 × 10-2
h of direct labor
is required per net liter of biodiesel (amplification of the labor
requirement in Table 3 by a factor of 2.38). This labor require-
ment is higher than the 1.52 × 10-2
h of direct labor required
per liter of diesel fuel supplied to the WA transport sector, giving
a lower net throughput for biodiesel than for diesel fuel (Table
5), which suggests that there would not be enough net biodiesel
to support transport activities that are usually supported by diesel
fuel in the WA transport sector.
For these reasons, replacing diesel fuel in the WA transport
sector by net biodiesel is not a feasible option, despite the
insignificant water requirement (Table 5) of the production
process. However, as mentioned previously, the water require-
ment might also become prohibitive during periods of drought
because of the variability of Australian rainfall.2
3.5. Comparisons with Other Regions and Implications.
Table 6 summarizes the energy and carbon footprints, as well
as land, water, and labor requirements, of biodiesel production
from canola in WA evaluated in this study and those in previous
studies (when data were available) for other regions. It can be
seen in Table 6 that none of the past studies systematically
evaluated carbon and energy footprints or land, water, and labor
requirements. Overall, canola-based biodiesel production has a
somewhat higher energy footprint in WA than in other regions.
Although the difference in energy footprint is affected by many
site-specific factors, the lower canola yield per hectare in WA
than in other regions might have been the most significant reason
for the higher WA energy footprint. Table 7 shows that the effect
of a change in the canola yield on R6, which is directly linked
to the energy footprint, is more significant than the effects of
any changes in the main energy input items indicated in Figure
4. Therefore, the differences in other parameters between WA
and other regions might not be as significant in determining
the higher energy footprint in WA.
The lower canola yield per hectare is directly reflected in the
lower E value in WA than in other regions, which, in turn, leads
to a significantly higher land requirement in WA than in other
regions. Because Figure 5 shows that CO2-e emissions from
managed cropland constitute the single largest CO2-e emissions
contribution from the whole production process, the lower canola
yield per hectare in WA than in other regions might also be the
most significant reason for the somewhat higher WA carbon
footprint.
In general, all of the studies in Table 6 are in agreement that
the agricultural stage dominates the energy and carbon footprints
of biodiesel production. It should be noted, however, that such
comparisons can only be made with great care; particular attention
must be paid to site-specific parameters, to byproduct utilization,
and to the methods by which energy requirements and CO2-e
emissions are allocated and/or credited for byproduct utilization.
Overall, canola-based biodiesel is not sustainable for replacing
a significant fraction of diesel fuel in the WA transport sector.
Its role in WA’s future transport fuel industry is minor. In the
transition to future sustainable biofuels supply, canola-based
biodiesel might offer immediate opportunities to introduce new
transport fuels in the marketplace and develop familiarity among
consumers. A 2% replacement requires over 12% (28% if
process energy is replaced by net biodiesel; see Tables 4 and
5) of the current cropland area for growing oilseeds (for food
production) in WA in a typical year to be dedicated to canola
growing for biodiesel production. Therefore, under the current
conditions in WA, canola-based biodiesel seems to be limited
to replace <2% of the total mineral diesel consumption in WA’s
transport sector. A higher replacement will lead to significant
competition with food production.
4. Conclusions
This article reports a systematic evaluation of the energy and
carbon footprints and land, water, and labor requirements of
biodiesel production from canola in Western Australia (WA).
The results presented in this study clearly show that canola-
based biodiesel is not sustainable as a replacement for a
significant fraction of diesel fuel in the WA transport sector.
Canola-based biodiesel appears to be limited to <2% replace-
ment of total diesel consumption in WA’s transport sector to
avoid strong competition for arable land use with food produc-
tion. Within this limit, canola-based biodiesel can offer limited
energy and CO2-e emissions savings and immediate opportuni-
ties for introducing new transport fuels in the marketplace and
developing familiarity among the consumers in our transition
to a future sustainable biofuel supply.
Acknowledgment
This work is partially supported by the Centre for Research
into Energy for Sustainable Transport (CREST) through the
Western Australian Government Centre of Excellence Program.
Supporting Information Available: Tables listing typical
activities associated with canola growing in the Great Southern
and Lakes District, WA (Table S1); typical process parameters of
a canola oil extraction plant (Table S2) and a vegetable oil
transesterification plant (Table S3); typical transport activity
parameters in the process chain of biodiesel production from canola
in WA (Table S4); specific energy densities of fuels, electricity,
and process heat (Table S5), of agricultural machinery/equipment,
process plant/equipment, transport vehicle, and labor (Table S6),
and of process chemicals, fertilizers, and pesticides (Table S7);
energy credits from byproduct utilization (Table S8); CO2-e
emissions associated with consumption of diesel fuel, electricity,
and process heat (Table S9), with the use of agricultural machines/
equipment, process plants/equipment, transport vehicles, and labor
(Table S10), and with the use of process chemicals, fertilizers, and
pesticides (Table S11); and land and water availability and labor
productivity in supplying diesel fuel to the transport sector in WA
in a typical year (Table S12). This material is available free of
charge via the Internet at http://pubs.acs.org.
Table 7. Effect of Changing Canola Yield and Main Energy Input
Items on the Overall Energy Ratio of Canola-Based Biodiesel
Production in WA when All Byproducts Are Utilized (R6)
parameter changea
R6
b
canola yield +40% 2.50 (+45.2%)c
-40% 0.99 (-42.1%)c
nitrogen fertilizer application rate +40% 1.42 (-17.6%)c
-40% 2.19 (+27.1%)c
fuel use during field machinery operations +40% 1.61 (-6.8%)c
-40% 1.86 (+7.8%)c
methanol consumption during transesterification +40% 1.58 (-8.1%)c
-40% 1.89 (+9.6%)c
energy accumulated in field machinery +40% 1.62 (-6.1%)c
-40% 1.84 (+7.0%)c
a
Percentage increase or decrease in typical values of canola yield
and main energy input items considered in this study. b
Value of R6 after
change in canola yield and main energy input items. c
Values in
parentheses are the percentage increase or decrease in R6 after change in
canola yield and main energy input items when compared to the value
of R6 in Table 1.
Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11795
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Biodiesel production from canola in western australia

  • 1. Biodiesel Production from Canola in Western Australia: Energy and Carbon Footprints and Land, Water, and Labour Requirements Ferry Rustandi and Hongwei Wu* Curtin Centre for AdVanced Energy Science and Engineering, Department of Chemical Engineering, Curtin UniVersity of Technology, GPO Box U1987, Perth WA 6845, Australia This study evaluates the energy and carbon footprints and land, water, and labor requirements of biodiesel production from canola in Western Australia (WA). The results show that canola-based biodiesel leads to limited energy profit and CO2 equivalent (CO2-e) emissions savings. Even when all byproduct are utilized, a relatively low output/input energy ratio of 1.72 and a CO2-e emissions savings of only 0.52 kg of CO2-e/L of biodiesel are obtained under the WA conditions considered in this study. A land requirement of 1.66 × 10-3 ha/L of biodiesel means that canola-based biodiesel seems to also be limited to <2% replacement of total diesel consumption in WA’s transport sector to avoid significant competition with food production for arable land. When some of the biodiesel is invested back into the production process to make the process independent of nonrenewable fuels, the competition for arable land use is even more severe, rendering it unfeasible to replace diesel fuel by the net biodiesel. Also, there would not be enough net biodiesel to support the transport activities that are usually supported by diesel fuel in the WA transport sector, and no CO2-e emissions savings would be achieved from replacing diesel fuel by net biodiesel. Overall, canola-based biodiesel is not sustainable to replace a significant fraction of diesel consumption in the WA transport sector. It can only play a limited role by offering some energy and CO2-e emissions savings and by providing immediate opportunities for introducing new transport fuels in the marketplace and developing familiarity among the consumers in our transition to a future sustainable biofuel supply. 1. Introduction Renewable energy is recognized to be an important part of any strategy to address energy security concerns and the environmental issues related to fossil fuel use.1 Australia faces particular challenges in these aspects because of its large area, small but widely dispersed population, and heavy reliance on energy-intensive industries including mining and agriculture.2 These factors lead to Australia being a country with per-capita energy consumption among the highest in the world.1 In particular, the transport sector is one of the most energy- intensive sectors in Australia.3 Liquid fuels produced from proven Australian oil reserves have been estimated to last for approximately another 20 years.4 Therefore, developing a renewable alternative transport fuel is a priority for future energy security and sustainable development in Australia. However, to contribute meaningfully to future energy security, any biofuel production process must be energetically feasible; that is, it must not consume more nonrenewable primary energy than the alternative fuel energy output. Additionally, the biofuel production process should not be constrained by the availability of land and water resources. It has also been pointed out in the literature5-7 that a truly sustainable biofuel production process should have labor productivity that is compatible with the labor productivity in the diesel fuel supply to the transport sector. Therefore, a comprehensive analysis of all of these aspects must be carried to assess the true sustainability of any biofuels. Such analysis is also critical to the setting of credible government policy for fostering the development of a future sustainable biofuel industry. In Western Australia (WA), there has been an increasing interest in replacing diesel fuel with biodiesel produced from canola (rapeseed, Brassica napus species).8,9 Because of the inevitable consumption of nonrenewable fuels and the associated greenhouse gas (GHG) emissions during canola production and its conversion to biodiesel, canola-based biodiesel might not be renewable and sustainable. In the literature, a number of previous studies10-21 investigated the energy and carbon balance for producing biodiesel from canola. However, those studies mainly focused on European countries, including Germany, Sweden, Austria, France, Switzerland, Italy, Lithuania, Belgium, and the United Kingdom, with the results of those studies10-21 suggesting that the overall energy performance of biodiesel production from canola is strongly region-dependent. Obviously, those results might not be applicable directly to WA. Further- more, those studies focused on energy and carbon balance analysis. Little has been done on the requirements of land, water, and labor, which are also critical factors in determining the overall sustainability of canola-based biodiesel. Therefore, it was the objective of this work to carry out a systematic study on the energy and carbon footprints, as well as land, water, and labor requirements, of biodiesel production from canola in WA. This study considers typical WA canola growing practices and commercial processing parameters. The key is to assess the overall sustainability of producing biodiesel from canola in WA and evaluate the potential role that canola- based biodiesel can play as an alternative transport fuel in replacing diesel fuel in WA. 2. Methodology 2.1. Process Chain of Biodiesel Production from Canola in WA. This study considers a typical process chain of biodiesel production from canola in WA, as shown in Figures 1 and 2. Canola is generally grown as a break crop in WA’s wheat belt, particularly the Great Southern and Lakes District, where most of the canola grown is of herbicide- (triazine-) tolerant variet- ies.22 Details on the activities associated with growing canola * To whom correspondence should be addressed. E-mail: h.wu@ curtin.edu.au. Tel.: +61-8-92667592. Fax: +61-8-92662681. Ind. Eng. Chem. Res. 2010, 49, 11785–11796 11785 10.1021/ie1013162  2010 American Chemical Society Published on Web 09/28/2010
  • 2. in this region were obtained from field practice and are shown in Table S1 in the Supporting Information. Straw (i.e., parts of the canola plant other than the oilseeds) is produced as a byproduct during harvest at the end of a growing season. Harvested canola is transported to an oil extraction plant located in Pinjarra in WA,23 where canola oil is mechanically and chemically extracted in an expeller press and a solvent extractor, respectively,24 leaving canola meal as a byproduct. Typical process parameters for extracting fuel-grade canola oil in a commercial oil extraction plant are listed in Table S2 in the Supporting Information. Canola oil is then converted into biodiesel through a transesterification reaction, where the oil is reacted with an alcohol (usually methanol) with the aid of a catalyst (usually KOH or NaOH),25 in a transesterification plant located in Picton, WA.26 Glycerol is produced as a byproduct. Typical process parameters for a commercial transesterification plant are listed in Table S3 in the Supporting Information. This study also considers the transport of canola, canola oil, and byproducts, as well as biodiesel transport/distribution, with locations of canola growing area, processing plants, and transport distances shown in Figures 2 and 3 and transport details included in Table S4 in the Supporting Information. 2.2. Energy and Carbon Footprints and Land, Water, and Labor Requirements. The energy footprint (i.e., the total nonrenewable primary energy input per liter of biodiesel produced) was evaluated by accounting for all activities and processes in the process chain (Tables S1-S4 in the Supporting Information), involving all direct and indirect energy inputs. The primary energy associated with each energy input item was calculated using its specific energy density, defined as the total accumulated nonrenewable primary energy in a unit quantity of an item;27 the results are listed in Tables S5-S7 in the Supporting Information. Utilization of byproduct gives energy credits that can be substituted for some of the total primary energy input. These energy credits were evaluated according to byproduct utilization scenario, based on similar studies in other countries, and are shown in Table S8 in the Supporting Information. This study also considers two energy indicators. One is overall energy ratio (R), defined as the ratio of biodiesel energy output to the total nonrenewable primary energy input of the production process. A production process with an R value of less than 1 is not energetically feasible, as it consumes more nonrenewable primary energy than the biodiesel energy pro- duced. The other indicator is energy productivity (E),27 defined as biodiesel energy output from growing and processing one hectare (1 ha) of canola in a growing season. Whereas R must simply be greater than 1, E needs to be as high as possible for practical reasons. The estimation of carbon footprint is based on the total GHG emissions per liter of biodiesel produced, considering the three Figure 1. Process chain of biodiesel production from canola in WA. Figure 2. Locations of canola growing area, canola processing plants and byproduct utilizations sites as well as transport distances of canola, canola oil, biodiesel and byproduct. 11786 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
  • 3. main GHGssnamely, CO2, CH4, and N2Osin terms of their CO2 equivalent (CO2-e) emissions. The CO2-e emissions were calculated by multiplying the actual or estimated mass of emissions of the GHGs28 associated with direct and indirect nonrenewable primary energy inputs during biodiesel production by their 100-year global-warming potentials.29 The CO2-e emissions associated with various energy input items are shown in Tables S9-S11 in the Supporting Information. Apart from these emissions, the CO2-e emissions from managed cropland were also evaluated according to the IPCC Guidelines.30 Both direct and indirect emissions due to fertilizer application, crop residues, and loss of soil organic carbon (reduced organic matter levels in the soil because of land management for cropping, which contributes to CO2-e emissions31 ) were evaluated using the Guideline’s Tier 1 method. When byproducts were utilized, CO2-e emission credits were substituted for the total emissions and were calculated using the same method according to the amount of primary energy input substituted by byproduct utilization. The CO2-e emissions savings obtained from replacing diesel fuel with canola-based biodiesel was calculated by comparing the carbon footprint to the CO2-e emissions from production and use in medium heavy-duty trucks of conventional diesel28 on the basis of equivalent energy content. On this basis, 1 L of canola-based biodiesel (32.86 MJ/L) replaces ∼0.92 L of conventional diesel (35.79 MJ/L). The land, water, and labor requirements per liter of biodiesel produced were evaluated by accounting for the land, water, and labor directly required in the activities and processes involved in supplying biodiesel (Tables S1-S4 in the Supporting Information). These requirements were then multiplied by the number of liters of biodiesel required to replace a target percentage of total diesel consumption in the WA transport sector in a typical year to obtain the total land, water, and labor requirements. The total requirements were then compared to the actual land and water availability and labor productivity in supplying diesel fuel to the transport sector in WA in a typical year (Table S12 in the Supporting Information). 2.3. Net Energy Approach. The net energy approach (Figure 3), suggested in previous studies,5-7 was also used in this study to re-evaluate the land, water, and labor requirements of biodiesel production from canola in WA. In this approach, only part of the biodiesel produced (i.e., the net biodiesel output F* in Figure 3) is available as replacement for diesel fuel. The rest of the biodiesel is invested back into the production process, creating an internal loop of energy requirement, so as to make the process not dependent on, and hence not limited by, the availability of nonrenewable fuels. The number of liters of biodiesel that must be produced to provide 1 L of net biodiesel depends on the ratio of net-to-gross biodiesel output (F*/F1) which, in turn, depends on R. Not only must R be greater than 1, but it must also be sufficiently high to obtain an F*/F1 ratio that is large enough to prevent excessive amplification of biodiesel production and the associated land, water, and labor requirements per liter of net biodiesel so that the production process is not constrained by the land and water availability and by labor productivity in supplying diesel fuel to the WA transport sector. The amplification factor, which equals F1/F*, was used to multiply the total land, water, and labor require- ments evaluated previously to obtain the total requirements to provide net biodiesel to replace a target percentage of total diesel consumption in the WA transport sector in a typical year. These requirements are then compared to the actual land and water availability and labor productivity in supplying diesel fuel to the WA transport sector in a typical year. 3. Results and Discussion 3.1. Energy Footprint. The energy footprints, overall energy ratios, and energy productivity of biodiesel production from canola in WA are reported in Table 1. The energy requirements for each stage of the production process are shown in Figure 4 without byproduct utilization to identify which energy input items are the major contributors to the energy footprint. Canola Figure 3. Net energy approach showing internal loop of energy requirements in biodiesel production from canola.5,6 Table 1. Energy Footprint and Overall Energy Ratio of Biodiesel Production from Canola in WA energy footprinta (MJ/L of biodiesel) energy ratio (R) without byproduct utilization 33.92 0.97 (R1) with straw utilization 29.40 1.12 (R2) with meal utilization 25.25 1.30 (R3) with meal and glycerol utilization 23.60 1.39 (R4) with straw and meal utilization 20.73 1.59 (R5) with utilization of straw, meal, and glycerol 19.07 1.72 (R6) a Energy productivity (E) ) 19.79 GJ/ha. Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11787
  • 4. growing is the most energy-intensive stage, with the energy input associated with fertilizer use constituting the single largest energy input of the whole production process. Diesel fuel consumption during field machinery operations and energy input associated with agricultural machineries also constitute a significant proportion of the energy footprint. In the processing stage, energy inputs associated with the consumption of process chemicals during transesterification and with process heat requirements during oil extraction contribute the most to the energy footprint. The energy footprint without byproduct utilization is higher than the biodiesel energy produced, causing an energy loss (R1 < 1 in Table 1) and rendering the production process energeti- cally unfeasible. Energy profits are obtained only when byprod- ucts are utilized (R2-R6 > 1 in Table 1), with a highest R value of 1.72 (R6) evaluated in this study when straw, canola meal, and glycerol are utilized as indicated by Table S8 in the Supporting Information. Therefore, the energy profits of biodie- sel production from canola in WA are critically dependent on the amount of byproduct that can actually be utilized. Failure to utilize canola meal and glycerol would decrease the energy profit, and the excess byproducts would likely be regarded as waste, whose disposal would incur energy costs that increase the energy footprint and decrease the energy profit. It is known that, for an alternative liquid transport fuel to make a realistic contribution to future energy security, a scale of production that can contribute 10-20% or more of the total liquid transport fuel consumption would be necessary.32 To replace 10-20% of the total diesel fuel consumption in the WA transport sector in a typical year, 4.88-9.76 PJ of biodiesel would have to be produced from canola annually.3 At this scale, the canola oil extraction process would generate approximately 0.19-0.38 million tonnes of canola meal annually. This amount of canola meal in WA alone would supply approximately Figure 4. Energy requirements of each stage of biodiesel production from canola in WA without byproduct utilization. 11788 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
  • 5. 18-44% of the total Australian protein meal consumption from all oilseed crops in a typical year.33 Similarly, 13.5-27 million kg of glycerol would be generated by the transesterification process, and it has been reported34 that, although some major Australian biodiesel producers utilize glycerol, most manufac- turers simply burn the byproduct. It is also known that only limited amounts of straw can be utilized,7,35 as the harvesting of residues from agricultural land facilitates soil erosion, which leads to further energy costs associated with replacement of increased runoff water and of essential soil nutrients that are lost as a result of erosion. Consequently, only approximately 10% of the total straw produced is considered for utilization in this study (Table S8 in the Supporting Information). Therefore, the contribution of canola-based biodiesel to future energy security in the WA transport sector is limited and strongly dependent on the utilization of byproducts. The canola-based biodiesel production process consumes substantial nonrenewable fuels and leads to only limited energy profit. 3.2. Carbon Footprint. The carbon footprint of biodiesel production from canola in WA and the CO2-e emissions savings obtained from replacing diesel fuel with canola-based biodiesel are reported in Table 2. The CO2-e emissions from each stage of the production process are shown in Figure 5 without byproduct utilization to identify the major contributors of CO2-e emissions. In addition to being the most energy-intensive stage, canola growing also dominates the overall CO2-e emissions with the CO2-e emissions from managed cropland constituting the single largest CO2-e emissions contribution from the whole production process. The CO2-e emissions associated with production of fertilizers are another major contributor, followed by moderate contributions from CO2-e emissions associated with production of pesticides, diesel fuel consumption (mainly during field machinery operations), and process heat requirements (mainly during the oil extraction process). Other CO2-e emis- sions make only minor contributions. When no byproducts are utilized or when only straw or canola meal is utilized (with or without glycerol), there is no or only marginal CO2-e emissions savings. This suggests that canola- based biodiesel in fact leads to little reduction in GHG emissions when it is used to substitute mineral diesel in the WA transport sector. Only when at least both straw and canola meal are utilized, the carbon footprint of canola-based biodiesel can provide some opportunity to reduce CO2-e emissions from the production and use of conventional diesel on an equivalent- energy-content basis. The highest CO2-e emissions savings is 0.52 kg of CO2-e/L of biodiesel when all of the byproducts, including straw, canola meal, and glycerol, are utilized, as indicated in Table S8 in the Supporting Information. However, as discussed in the previous section, because of the large biodiesel production scale that is required and the soil erosion facilitated by harvesting residues from agricultural areas, it will be difficult to achieve a high percentage utilization of the byproducts from the canola-based biodiesel production process in WA. Therefore, the role of canola-based biodiesel in reducing GHG emissions from the WA transport sector is also limited and strongly dependent on the utilization of byproducts. 3.3. Land, Water, and Labor Requirements. The land, water, and labor requirements per liter of biodiesel produced from canola in WA were assessed, and the results are presented in Table 3. The land, water, and labor requirements of canola- biodiesel production as a function of the target percentage of total mineral diesel fuel consumption in the WA transport sector in a typical year were calculated, and the results are listed in Table 4. The results are also compared to the actual land and water availability and labor productivity in supplying diesel fuel to the transport sector in WA in a typical year (Table S12 in the Supporting Information). The results in Table 4 clearly suggest that canola-based biodiesel can only play a minor role in the future energy security and GHG emissions reduction in the WA transport sector. For example, to replace 10% of the total diesel fuel consumption in the WA transport sector in a typical year, approximately 60% of the cropland area used for growing oilseeds (for food production) in WA in a typical year must be dedicated to canola growing for biodiesel production. Therefore, most of annual canola harvest would be used for biodiesel production, and more arable land would need to be provided for growing canola for other purposes, such as production of edible oil, causing serious competition with food production using arable land. In fact, even a 2% replacement requires 12% of the current cropland area for growing oilseeds (for food production) in WA in a typical year to be dedicated to canola growing for biodiesel production. Therefore, the land requirement is expected to be the major constraint on the realization of canola-based biodiesel’s potential as a sustainable transport fuel to replace diesel fuel in the WA transport sector. The results in Table 4 indicate that, to minimize its competition with food production, canola-based biodiesel should only replace less than 2% of the total annual diesel fuel consumption in WA. Because of the rain-fed cropping system in growing canola in WA,22 the water requirement of the production process mainly derives from the canola processing stages (Tables S2 and S3 in the Supporting Information). As a result, only a very small fraction of the total water resource availability in WA in a typical year, equivalent to less than 1% of the total water consumption in the WA agricultural sector, is required to be dedicated to the production process. Therefore, the water requirement seems to be insignificant, although it might become a constraining factor during periods of drought. This is because the amount of total annual water resource strongly depends on the amount of rainfall and the variability of Australian rainfall from year to year and season to season.2 In terms of labor requirement, 9.15 × 10-3 h of labor is required per liter of canola-based biodiesel (Table 3). This is the total number of direct labor hours required in producing biodiesel, which includes the labor hours during canola growing, oil extraction, transesterification, and transport activities (Tables S1-S4 in the Supporting Information). This labor requirement is compared to 1.52 × 10-2 h of direct labor required per liter of diesel fuel supplied to the WA transport sector (Table S12 in the Supporting Information), which includes the labor hours during oil mining/extraction, refinery, and diesel distribution. Within the limited fraction of diesel fuel that might replaced by biodiesel without causing significant competition for arable land, the fact that fewer labor hour are required in producing biodiesel than diesel (higher throughput for biodiesel than for diesel fuel, as shown in Table 4) means that there would be Table 2. Carbon Footprint of Biodiesel Production from Canola in WA and CO2-e Emissions Savings Obtained by Replacing Diesel Fuel with Canola-Based Biodiesel carbon footprint (kg of CO2-e/L of biodiesel) CO2-e emissions savings (kg of CO2-e/L of biodiesel) without byproduct utilization 3.72 -0.74 with straw utilization 3.21 -0.22 with meal utilization 3.15 -0.16 with meal and glycerol utilization 2.98 0.0046 with straw and meal utilization 2.63 0.35 with utilization of straw, meal, and glycerol 2.47 0.52 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11789
  • 6. enough biodiesel to support transport activities that are usually supported by diesel fuel in the WA transport sector. 3.4. Net Energy Analysis. The limited energy profit obtained in the biodiesel production process means that the contribution of canola-based biodiesel to future energy security in the WA transport sector is still constrained by the availability of nonrenewable fuels to supply energy for the production process. As already pointed out, the net energy approach is used to make the process not dependent on nonrenewable fuels by investing some of the produced biodiesel back into the process, leaving only the net biodiesel available as replacement for diesel fuel, as shown in Figure 3. The ratio of net-to-gross output of biodiesel (F*/F1 in Figure 3) associated with the maximum Figure 5. CO2-e emissions from each stage of biodiesel production from canola in WA without byproduct utilization (bd ) biodiesel). Table 3. Land, Water, and Labor Requirements of Biodiesel Production from Canola in WA requirement units value land 10-3 ha/L of biodiesel 1.66a water L of water/L of biodiesel 2.44b labor 10-3 labor h/L of biodiesel 9.15c a Calculated from canola, canola oil, and biodiesel yields (Tables S1-S3 in the Supporting Information). b Calculated from canola processing water requirements (Tables S2 and S3 in the Supporting Information), assuming 80% water supply efficiency.7 c Calculated from labor hour requirements during canola growing and processing and during canola, canola oil, and biodiesel transport (Tables S1-S4 in the Supporting Information). 11790 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
  • 7. overall energy ratio (utilization of straw, meal, and glycerol) evaluated in this study (i.e., R6 ) 1.72, Table 1) is 0.42, which means that, to deliver 1 net MJ of biodiesel, 2.38 MJ of biodiesel must be produced. The land, water, and labor requirements to deliver net canola-based biodiesel to replace diesel fuel con- sumption in the WA transport sector in a typical year are reported in Table 5 and are compared to the actual land and water availability and labor productivity in supplying diesel fuel to the transport sector in WA in a typical year (Table S12 in the Supporting Information). Table 5 shows that even a 1% replacement of the total diesel fuel consumption by net biodiesel requires that over 14% of the cropland area used for growing oilseeds in WA in a typical year be dedicated to canola growing for biodiesel production. The competition for arable land use between biodiesel and food production is even more severe than discussed previously, making the contribution of canola-based biodiesel trivial. There would also be little CO2-e emissions savings from replacing diesel fuel in the transport sector by net biodiesel. Investing some of the produced biodiesel to make the production process independent of nonrenewable fuels avoids CO2-e emissions associated with their use in the process.7 Only CO2-e emissions from managed cropland (Figure 5) are amplified because of the net-to-gross ratio in producing net biodiesel. However, Figure 5 indicates that CO2-e emissions from managed cropland constitute the single largest emissions contribution from the whole production process and amplification by a factor of 2.38 because of the net-to-gross ratio yields CO2-e emissions of 3.71 kg of CO2-e/net L of biodiesel, which is almost equivalent to the carbon footprint without byproduct utilization Table 4. Land, Water, and Labor Requirements of Canola-Based Biodiesel Production to Replace Diesel Fuel Consumption in the WA Transport Sector in a Typical Year percentage of annual diesel fuel consumption replaced 1 2 10 20 50 100 biodiesel production requirement (GL/year)a 0.01 0.03 0.15 0.30 0.74 1.49 land requirement 106 ha/yearb 0.02 0.05 0.25 0.49 1.23 2.47 as percentage of total cropland area in WAc 0.20 0.41 2.04 4.08 10.19 20.39 as percentage of total area sown for oilseeds in WAd 6.01 12.03 60.14 120.27 300.68 601.37 water requirement GL/yeare 0.04 0.07 0.36 0.73 1.81 3.63 as percentage of total water resource in WAf <0.01 <0.01 <0.01 <0.01 <0.01 0.01 as percentage of total water use in WAg <0.01 <0.01 0.02 0.05 0.12 0.24 as percentage of water use in WA agricultural sectorh <0.01 0.01 0.07 0.14 0.34 0.68 labor requirement (106 labor h/year)i 0.14 0.27 1.36 2.72 6.80 13.60 biodiesel throughput (GJ/h)j 3.59 3.59 3.59 3.59 3.59 3.59 diesel throughput (GJ/h)k 2.36 2.36 2.36 2.36 2.36 2.36 a Calculated from a total of 48.8 PJ of diesel fuel consumed in the WA transport sector in 2006-2007.3 b Multiplication of land requirement (Table 3) by biodiesel production requirement. c Comparison of land requirement (ha/year) to the total cropland area used for production of all crops in WA in a typical year (Table S12 in the Supporting Information). d Comparison of land requirement (ha/year) to the land area used for oilseeds production in WA in a typical year (Table S12 in the Supporting Information). e Multiplication of water requirement (Table 3) by biodiesel production requirement. f Comparison of water requirement (GL/year) to the total amount of water resource in WA in a typical year (Table S12 in the Supporting Information). g Comparison of water requirement (GL/year) to the total amount of water consumption by all economic sectors in WA in a typical year (Table S12 in the Supporting Information). h Comparison of water requirement (GL/year) to the water consumption in WA agricultural sector in a typical year (Table S12 in the Supporting Information). i Multiplication of labor requirement (Table 3) by biodiesel production requirement. j Division of biodiesel production requirement by labor requirement (h/year). k This is the diesel energy throughput per hour of labor in supplying diesel fuel to the WA transport sector (Table S12 in the Supporting Information), to be compared to the biodiesel throughput. Table 5. Land, Water, and Labor Requirements to Deliver Net Canola-Based Biodiesel to Replace Diesel Fuel Consumption in the WA Transport Sector in a Typical Year percentage of annual diesel fuel consumption replaced 1 2 10 20 50 100 biodiesel production requirement (GL/year)a 0.04 0.07 0.35 0.71 1.77 3.54 land requirement 106 ha/yearb 0.06 0.12 0.59 1.18 2.94 5.88 as percentage of total cropland area in WAc 0.49 0.97 4.86 9.72 24.30 48.61 as percentage of total area sown for oilseeds in WAd 14.34 28.67 143.37 286.74 716.84 1433.68 water requirement GL/yeare 0.09 0.17 0.86 1.73 4.32 8.65 as percentage of total water resource in WAf <0.01 <0.01 <0.01 <0.01 0.01 0.02 as percentage of total water use in WAg <0.01 0.01 0.06 0.12 0.29 0.58 as percentage of water use in WA agricultural sectorh 0.02 0.03 0.16 0.32 0.81 1.62 labor requirement (106 labor h/year)i 0.32 0.65 3.24 6.48 16.21 32.42 net biodiesel throughput (net GJ/h)j 1.51 1.51 1.51 1.51 1.51 1.51 diesel throughput (GJ/h)k 2.36 2.36 2.36 2.36 2.36 2.36 a Calculated from a total of 48.8 PJ of diesel fuel consumed in the WA transport sector in 2006-20073 with a multiplication factor of 2.38. b Multiplication of land requirement (Table 3) by biodiesel production requirement. c Comparison of land requirement (ha/year) to the total cropland area used for production of all crops in WA in a typical year (Table S12 in the Supporting Information). d Comparison of land requirement (ha/year) to the land area used for oilseeds production in WA in a typical year (Table S12 in the Supporting Information). e Multiplication of water requirement (Table 3) by biodiesel production requirement. f Comparison of water requirement (GL/year) to the total amount of water resource in WA in a typical year (Table S12 in the Supporting Information). g Comparison of water requirement (GL/year) to the total amount of water consumption by all economic sectors in WA in a typical year (Table S12 in the Supporting Information). h Comparison of water requirement (GL/year) to the water consumption in WA agricultural sector in a typical year (Table S12 in the Supporting Information). i Multiplication of labor requirement (Table 3) by biodiesel production requirement. j Division of net biodiesel production by labor requirement (h/year). k This is the diesel energy throughput per hour of labor in supplying diesel fuel to the WA transport sector (Table S12 in the Supporting Information), to be compared to the net biodiesel throughput. Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11791
  • 8. Table6.EnergyandCarbonFootprintsandLand,Water,andLaborRequirementsofBiodieselProductionfromCanola(Rapeseed)inWAandOtherRegions country/regionland(10-3 ha/Lbiodiesel) water (Lwater/Lbiodiesel) labor (h/Lbiodesel)energy(MJ/Lbiodiesel) carbon (kgofCO2-e/Lbiodiesel) notesonenergy andcarbonfootprints WA(thisstudy)1.662.440.0091533.92(R1)0.97)3.72(-0.74a )withoutbyproductutilization 29.40(R2)1.12)3.21(-0.22a )withstrawutilization 25.25(R3)1.30)3.15(-0.16a )withmealutilization 23.60(R4)1.39)2.98(0.0046a )withmealandglycerolutilization 20.73(R5)1.59)2.63(0.35a )withstrawandmealutilization 19.07(R6)1.72)2.47(0.52a )withstraw,meal,andglycerolutilization E)19.79GJ/ha Australia11 1.44(1.41a )allocationofsomeCO2-eemissionfromcanola growingandoilextractiontocanolaoilandmeal accordingtoyieldsandmarketprices Germany16 0.7712.47(R4)2.62)1.22(1.66a )allocationofsomeenergyinputandCO2-eemission tomealandglycerolaccordingtoyieldsandenergy contents E)42.53GJ/ha Sweden,12 small-scaleproduction 1.2119.28(R1)1.76)2.97noallocationofenergyinputandCO2-eemissionto byproduct 12.03(R4)2.82)1.73allocationofsomeenergyinputandCO2-eemission tomealandglycerolaccordingtoyieldsandmarket prices 9.99(R4)3.39)1.37allocationofsomeenergyinputandCO2-eemission tomealandglycerolaccordingtoyieldsandenergy contents E)27.99GJ/ha Sweden,12 medium-scaleproduction 1.1016.84(R1)2.01)2.69noallocationofenergyinputandCO2-eemissionto byproduct 11.08(R4)3.06)1.66allocationofsomeenergyinputandCO2-eemission tomealandglycerolaccordingtoyieldsandmarket prices 9.38(R4)3.61)1.34allocationofsomeenergyinputandCO2-eemission tomealandglycerolaccordingtoyieldsandenergy contents E)30.88GJ/ha Sweden,12 large-scaleproduction 0.8413.79(R1)2.46)2.10noallocationofenergyinputandCO2-eemissionto byproduct 10.60(R4)3.19)1.55allocationofsomeenergyinputandCO2-eemission tomealandglycerolaccordingtoyieldsandmarket prices 9.62(R4)3.52)1.36allocationofsomeenergyinputandCO2-eemission tomealandglycerolaccordingtoyieldsandenergy contents;carbonfootprintcorrespondstoaCO2-e emissionssavingsof0.09kgofCO2-e/MJengine E)40.34GJ/ha Lithuania15 0.84-1.47(evaluatedfora theoreticalrapeseedyield rangeof2-3.5t/ha)b R1)1.04-1.59evaluatedforatheoreticalrapeseedyieldrangeof 2-3.5t/ha;b onlybiodieselenergycontent considered R4)1.76-2.68evaluatedforatheoreticalrapeseedyieldrangeof 2-3.5t/ha;b energycontentsofmealandglycerol addedtothatofbiodiesel R6)3.80-5.81evaluatedforatheoreticalrapeseedyieldrangeof 2-3.5t/ha;b energycontentsofstraw,meal,and glyceroladdedtothatofbiodiesel 11792 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
  • 9. Table6.Continued country/regionland(10-3 ha/Lbiodiesel) water (Lwater/Lbiodiesel) labor (h/Lbiodesel)energy(MJ/Lbiodiesel) carbon (kgofCO2-e/Lbiodiesel) notesonenergy andcarbonfootprints E)22.62-39.58GJ/haevaluatedforatheoreticalrapeseedyieldrangeof 2-3.5t/hab Belgium14 0.55c E)52.31GJ/haevaluatedwithenvironmentalimpactcreditsassigned tomealandglycerol Belgium20 55%asameasureofcarbonfootprint,thegreenhouse effectofthebiodiesellifecycleisonly55%thatof dieselfuelonthebasisofequivalentnumberof kilometerstraveledbyanidenticalcar;greenhouse effectofbiodieselevaluatedwithanunspecified methodofallocationtobyproducts U.K.,13 biodieselproduction fromwinterrapeseed 0.7424.18(R1)1.35)1.24(1.46a )onlybiodieselenergycontentconsideredwhen evaluatingR1;carbonfootprintandcorresponding CO2-eemissionssavingsbasedonCO2emissions andevaluatedwithoutCO2emissioncreditfrom byproduct;nodataprovidedforotherGHGs R2)2.50energycontentofstrawaddedtothatofbiodiesel R3)2.55energycontentofmealaddedtothatofbiodiesel R4)2.62energycontentsofmealandglyceroladdedtothatof biodiesel R6)3.77energycontentsofstraw,meal,andglyceroladdedto thatofbiodiesel 1.11(1.58a )basedonCO2emissionsandevaluatedwithCO2 emissioncreditfromutilizationofstrawforrapeseed dryingandprocessing;nodataprovidedforother GHGs E)43.93GJ/ha U.K.,13 biodieselproduction fromspringrapeseed 1.0824.23(R1)1.35)onlybiodieselenergycontentconsideredwhen evaluatingR1 R2)2.50energycontentofstrawaddedtothatofbiodiesel R3)2.55energycontentofmealaddedtothatofbiodiesel R4)2.61energycontentsofmealandglyceroladdedtothatof biodiesel R6)3.77energycontentsofstraw,meal,andglyceroladdedto thatofbiodiesel E)30.20GJ/ha U.K.10 0.52-0.90(evaluatedfora rangeofwinterrapeseed growingconditionsand processingparameters) R1)0.67-2.23evaluatedforarangeofwinterrapeseedgrowing conditionsandprocessingparameters;onlybiodiesel energycontentconsidered R3)0.88-3.83evaluatedforarangeofwinterrapeseedgrowing conditionsandprocessingparameters;energy contentofmealaddedtothatofbiodiesel R4)0.91-3.95evaluatedforarangeofwinterrapeseedgrowing conditionsandprocessingparameters;energy contentsofmealandglyceroladdedtothatof biodiesel R6)2.22-9.18evaluatedforarangeofwinterrapeseedgrowing conditionsandprocessingparameters;energy contentsofstraw,meal,andglyceroladdedtothat ofbiodiesel E)36.30-63.04MJ/haevaluatedforarangeofwinterrapeseedgrowing conditionsandprocessingparameters U.K.19 0.5817.78(R1)1.78)onlybiodieselenergycontentconsideredwhen evaluatingR1 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11793
  • 10. Table6.Continued country/regionland(10-3 ha/Lbiodiesel) water (Lwater/Lbiodiesel) labor (h/Lbiodesel)energy(MJ/Lbiodiesel) carbon (kgofCO2-e/Lbiodiesel) notesonenergy andcarbonfootprints 17.78(R3)1.82)1.53mealutilizedasorganicfertilizeronfarmwithno additionalenergyinput;energyvalueofmealbased onitsreplacementvalue(energyrequiredtoproduce thereplacedinorganicfertilizer)andaddedto biodieselenergycontenttoevaluateR3;carbon footprintbasedonCO2andN2Oemissions 18.16(R5)3.71)1.60mealutilizedasorganicfertilizeronfarmwithno additionalenergyinput;strawburnedasfuel;energy valueofmealbasedonitsreplacementvalue (energyrequiredtoproducethereplacedinorganic fertilizer)andadded,alongwithstrawenergy content,tobiodieselenergycontenttoevaluateR3; carbonfootprintbasedonCO2andN2Oemissions E)54.35GJ/ha U.K.17 0.5517.76(R4)1.85)1.76(1.09a )allocationofsomeenergyinputandCO2-eemission tomeal(soldasanimalfeed)andglycerol(soldfor otheruses)accordingtotheiryieldsandmarket prices 1.36(R4)24.03)1.23(1.62a )substitutionenergyandCO2-eemissioncreditsfrom mealutilizationincofiringincoal-firedpower station;someenergyinputandCO2-eemissionalso allocatedtoglycerolaccordingtoitsyieldand marketprice E)59.16GJ/ha U.K.,21 small-scaleproduction0.700.5317.67(R4)1.86)1.93(0.92a )allocationofsomeenergyinputandCO2-eemission tomeal(soldasanimalfeed)andglycerol(soldto pharmaceuticalindustry)accordingtotheiryields andmarketprices E)47.22GJ/ha U.K.,21 large-scaleproduction0.632.2918.13(R4)1.81)2.13(0.73a )allocationofsomeenergyinputandCO2-eemission tomeal(soldasanimalfeed)andglycerol(soldto pharmaceuticalindustry)accordingtotheiryields andmarketprices E)51.81GJ/ha Austria,France, Switzerland,Italy13 R1)1.3-2.1evaluatedwithoutthermalcreditsfrombyproduct R4)2-3evaluatedwiththermalcreditsfrommealandglycerol Europe18 4.0-4.8allocationofsomebiogenicCO2-eemissiontomeal -(1.4-2.2)a accordingtoitsyieldandmarketprice. a ValuesinparenthesesareCO2-eemissionssavingsfromreplacingdieselfuelwithbiodieselonthebasisofequivalentenergycontent.b ActualaveragerapeseedyieldinLithuaniais1.8t/ha.15c Withoutarable landcreditfrombyproducts,thelandrequirementtoproduceenoughbiodieseltocover100kmbyamiddle-sizeandrecentcaris35m2 .Thecorrespondingvaluewitharablelandcreditfrommealis5.5m2 .14 11794 Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010
  • 11. (3.72 kg of CO2-e/L of biodiesel; see Table 2), resulting in apparently no CO2-e emissions savings. In terms of labor requirements, 2.18 × 10-2 h of direct labor is required per net liter of biodiesel (amplification of the labor requirement in Table 3 by a factor of 2.38). This labor require- ment is higher than the 1.52 × 10-2 h of direct labor required per liter of diesel fuel supplied to the WA transport sector, giving a lower net throughput for biodiesel than for diesel fuel (Table 5), which suggests that there would not be enough net biodiesel to support transport activities that are usually supported by diesel fuel in the WA transport sector. For these reasons, replacing diesel fuel in the WA transport sector by net biodiesel is not a feasible option, despite the insignificant water requirement (Table 5) of the production process. However, as mentioned previously, the water require- ment might also become prohibitive during periods of drought because of the variability of Australian rainfall.2 3.5. Comparisons with Other Regions and Implications. Table 6 summarizes the energy and carbon footprints, as well as land, water, and labor requirements, of biodiesel production from canola in WA evaluated in this study and those in previous studies (when data were available) for other regions. It can be seen in Table 6 that none of the past studies systematically evaluated carbon and energy footprints or land, water, and labor requirements. Overall, canola-based biodiesel production has a somewhat higher energy footprint in WA than in other regions. Although the difference in energy footprint is affected by many site-specific factors, the lower canola yield per hectare in WA than in other regions might have been the most significant reason for the higher WA energy footprint. Table 7 shows that the effect of a change in the canola yield on R6, which is directly linked to the energy footprint, is more significant than the effects of any changes in the main energy input items indicated in Figure 4. Therefore, the differences in other parameters between WA and other regions might not be as significant in determining the higher energy footprint in WA. The lower canola yield per hectare is directly reflected in the lower E value in WA than in other regions, which, in turn, leads to a significantly higher land requirement in WA than in other regions. Because Figure 5 shows that CO2-e emissions from managed cropland constitute the single largest CO2-e emissions contribution from the whole production process, the lower canola yield per hectare in WA than in other regions might also be the most significant reason for the somewhat higher WA carbon footprint. In general, all of the studies in Table 6 are in agreement that the agricultural stage dominates the energy and carbon footprints of biodiesel production. It should be noted, however, that such comparisons can only be made with great care; particular attention must be paid to site-specific parameters, to byproduct utilization, and to the methods by which energy requirements and CO2-e emissions are allocated and/or credited for byproduct utilization. Overall, canola-based biodiesel is not sustainable for replacing a significant fraction of diesel fuel in the WA transport sector. Its role in WA’s future transport fuel industry is minor. In the transition to future sustainable biofuels supply, canola-based biodiesel might offer immediate opportunities to introduce new transport fuels in the marketplace and develop familiarity among consumers. A 2% replacement requires over 12% (28% if process energy is replaced by net biodiesel; see Tables 4 and 5) of the current cropland area for growing oilseeds (for food production) in WA in a typical year to be dedicated to canola growing for biodiesel production. Therefore, under the current conditions in WA, canola-based biodiesel seems to be limited to replace <2% of the total mineral diesel consumption in WA’s transport sector. A higher replacement will lead to significant competition with food production. 4. Conclusions This article reports a systematic evaluation of the energy and carbon footprints and land, water, and labor requirements of biodiesel production from canola in Western Australia (WA). The results presented in this study clearly show that canola- based biodiesel is not sustainable as a replacement for a significant fraction of diesel fuel in the WA transport sector. Canola-based biodiesel appears to be limited to <2% replace- ment of total diesel consumption in WA’s transport sector to avoid strong competition for arable land use with food produc- tion. Within this limit, canola-based biodiesel can offer limited energy and CO2-e emissions savings and immediate opportuni- ties for introducing new transport fuels in the marketplace and developing familiarity among the consumers in our transition to a future sustainable biofuel supply. Acknowledgment This work is partially supported by the Centre for Research into Energy for Sustainable Transport (CREST) through the Western Australian Government Centre of Excellence Program. Supporting Information Available: Tables listing typical activities associated with canola growing in the Great Southern and Lakes District, WA (Table S1); typical process parameters of a canola oil extraction plant (Table S2) and a vegetable oil transesterification plant (Table S3); typical transport activity parameters in the process chain of biodiesel production from canola in WA (Table S4); specific energy densities of fuels, electricity, and process heat (Table S5), of agricultural machinery/equipment, process plant/equipment, transport vehicle, and labor (Table S6), and of process chemicals, fertilizers, and pesticides (Table S7); energy credits from byproduct utilization (Table S8); CO2-e emissions associated with consumption of diesel fuel, electricity, and process heat (Table S9), with the use of agricultural machines/ equipment, process plants/equipment, transport vehicles, and labor (Table S10), and with the use of process chemicals, fertilizers, and pesticides (Table S11); and land and water availability and labor productivity in supplying diesel fuel to the transport sector in WA in a typical year (Table S12). This material is available free of charge via the Internet at http://pubs.acs.org. Table 7. Effect of Changing Canola Yield and Main Energy Input Items on the Overall Energy Ratio of Canola-Based Biodiesel Production in WA when All Byproducts Are Utilized (R6) parameter changea R6 b canola yield +40% 2.50 (+45.2%)c -40% 0.99 (-42.1%)c nitrogen fertilizer application rate +40% 1.42 (-17.6%)c -40% 2.19 (+27.1%)c fuel use during field machinery operations +40% 1.61 (-6.8%)c -40% 1.86 (+7.8%)c methanol consumption during transesterification +40% 1.58 (-8.1%)c -40% 1.89 (+9.6%)c energy accumulated in field machinery +40% 1.62 (-6.1%)c -40% 1.84 (+7.0%)c a Percentage increase or decrease in typical values of canola yield and main energy input items considered in this study. b Value of R6 after change in canola yield and main energy input items. c Values in parentheses are the percentage increase or decrease in R6 after change in canola yield and main energy input items when compared to the value of R6 in Table 1. Ind. Eng. Chem. Res., Vol. 49, No. 22, 2010 11795
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