Best Practices in Integrating Sustainability
into the Product Design Process
¡    Chris Sherwin, Head of Sustainability,
      Seymourpowell




                 Sustainable Brands
                 London Conference
INTEGRATING SUSTAINABILITY INTO PRODUCT
DESIGN PROCESSES
Panel discussion: Interface, DSM, WRAP
Chaired by Chris Sherwin, Head of Sustainability, Seymourpowell
WHY PRODUCTS AND DESIGN MATTER!




                             75%  UK consumer’s carbon
                                                                      80%
                                                                        Environmental impact of
                                emissions are from products            products and services are
                                and services they consume            determined at the early, design
                                                                                stages




Confidential. © Seymour Powell Limited, 2010. All rights reserved.!

!
SUSTAINABILITY IN PRODUCT DESIGN PROCESSES: WHERE & HOW !




           PROCESS
                                                                     How are you systematically
                                                                     integrating sustainability into
                                                                     design and innovation
                                                                     processes?




           PRODUCT
                                                                     How are you successfully
                                                                     integrating sustainability into
                                                                     design projects and
                                                                     innovations?




Confidential. © Seymour Powell Limited, 2010. All rights reserved.!

!
Designing with Purpose
Design as a driver for sustainable innovation


Majken Bülow, Product Sustainability Manager EMEAI
Sustainable Brands, London, 27th November 2012
Who we are                     5




    The inventors of
    carpet tiles
    Turnover $ 1 billion USD
    3,500 employees globally
The importance of
a visionary leader         6




    It started with a
    question in 1994.


    “One day people like
    me will go to jail.”

    Ray Anderson
    Founder, Interface
The power of
a challenging mission   7
A paradigm shift                                                                    8




OLD                          NEW                         RADICAL
• Corporate sustainability   • Product sustainability    • Systems sustainability
• The Beauty contest         • Embedded                  • Services redesign
• Awards, labels, csr        • LCA performance           • Close loop systems,
reports,
                             • kg CO2 / m2                radical materials
 certifications
                             • Zero product life cycle   • Zeroing others by
• Zero company impacts         impacts                     cannibalising
Life Cycle Assessment                             9




    Sustainable innovation starts with the data
What can we do
to zero out the impact of yarn?   10




    1.  Reduce the
        amount of yarn
        used

    2.  Use more
        recycled yarn in
        the composition

    3.  Invent a new yarn
Less is more
Redesign with 50% less yarn         11




    Microtuft

    11 million square metres sold
    since launch

    12% of EMEAI sales in 2012
Increasing recycled yarn     12




    Challenging suppliers

    Long term partnerships
Pioneering bio-based yarn
made from castor bean oil                                  13




                            Fotosfera Micro & Structured
Biomimicry
Inspired by nature               14




    How would nature design a
    floor?

    Random design minimises
    installation waste to 1-2%




    How does nature keep
    things in place?

    Glue-free installation
    substituting adhesives
Creating closed loops
ReEntry 2.0 recycling process   15




    Separates yarn and
    backing for use as
    raw materials in new
    products
Open loops
Re-designing the supply chain    16




   Net-Works project with
   NGOs

   Establishing community
   based supply chain for
   discarded fishing nets

   Partnership with Zoological
   Society London and Project
   Seahorse Foundation,
   Philippines
But still a long way to go..
Thank you                      17
Sustainability fuels Innovation

Jacobine Das Gupta
Corporate Sustainability Manager

London, November 27th 2012
DSM: a Global Life Science and Material Science company


Health
Advanced, cost-effective health and medical
innovations, and healthier food and beverages, to meet the
needs of a growing and ageing global population


Nutrition
World’s leading producer of vitamins and nutritional
ingredients meeting the growing need for more
nutritious and more sustainable food and animal feed

Materials
Enabling lighter, stronger, more advanced and more
sustainable performance materials



Page
DSM Mission
Our purpose is to create brighter lives for people today and
generations to come.


We connect our unique competences in
Life Sciences and Materials Sciences to create
solutions that nourish, protect and improve
performance.

We drive economic prosperity, environmental
progress and social advances to create
sustainable value for all stakeholders




Page   20
Metrics and aspirations




   ‘If you can’t measure it,   ‘If you don’t imagine it,
      you can’t manage it’         it won’t get done’
            P. Drucker                 S. Lydenberg




Page   21
Life Cycle Assessments as part of
   Innovation process
                             Development     Scale up
Ideation       Feasibility                                   Implementation
                                             & Launch




                                           ‘The ecological benefit can be
                                             created at any stage of the
                                                      lifecycle’
                                                from the raw material,
                                           manufacturing, use, to potential
                                            re-use and end-of-life disposal




   Page   22
Brewers Clarex ™
Natural beer stabilization system for extended shelf life



                                    ‘With DSMs Brewers Clarex™ CO2
                                         emissions from brewing
                                     1 hectoliter of beer are reduced
                                           between 5 and 8%’




                                       ‘Every December, in the UK
                                          a billion pints of beer
                                              are being sold’




 Page   23
Arnitel ®    Eco
Biobased plastic based on rapeseed


                                      ‘Arnitel Eco® up to 40% lower
                                          carbon footprint than
                                           classic co-polyester’


                                      ‘If Arnitel Eco® would replace
                                     the global co-polyester market,
                                          avoided GHG emissions
                                      would be the equivalent of the
                                     average annual carbon footprint
                                       of 18,000 people in Western
                                                   Europe’



 Page 24
Innovative Micronutrient Products
fighting hidden hunger in cooperation with WFP


                                  ‘Since the start of the cooperation
                                      over 12 million beneficiaries
                                     have been reached with foods
                                       reformulated by WFP-DSM
                                             partnership..’

                                 ‘..9 products innovated or improved,
                                      36 scientific research papers
                                              published and
                                   52 DSM volunteers on assignment’




Page
Sustainable Innovation is about:


Aspirations

Metrics

Collaboration
The Product Sustainability
Forum: providing the
evidence to support
sustainable design
Mark Barthel
Special Adviser and Head of Design
WRAP
What is the forum and
         what is it doing?
•  Multi-stakeholder, collaborative, pre-competitive
   approach
•  Pragmatic (80:20 rule) “hotspots” approach
•  Covers the whole product lifecycle
•  Focusing on reducing waste, GHG emissions and
   energy and optimising material and water use
•  Current scope of work is grocery and home
   improvement. May add other products later.
International collaboration activity
Focusing in on practical actions

                                         Web resource of
Understanding hotspots                   category level                  Environmental
across 5 metrics                         evidence and likely             improvement
                                         hotspots
                                                           Sharing
                                                           product-level
                                                           insight &
                                        Category-
                                                           opportunities
                                        level
                                        summaries
                                                           (Bread)       Understanding
                                                                   product-level actions
                                        (Bakery)
                         Sector level
                         priorities
                         (Grocery)



                                                   Today
             Year 1                                        Year 2, 3 …
Environmental impacts hotspots analysis
Identifying the product groups that really matter
                            1. GHG as the initial organising
                               metric
                   260      2. Adding material, water, product
                               waste and energy data as it
                               becomes available
                            3. Next steps: fill data gaps;
                40             improve quality of insight
                            4. Considerations: making large
                               data sets accessible:
                               visualisation and product
             Hotspots
                               category summaries
              Focus
EUPs & food are major hotspots
Percentages of total household consumption. i.e. this diagram does not show other areas e.g. personal transport
                                                               Washing machines, dishwashers




                                   Fridges, freezers, cooking appliances




                                                       Showers, boilers


                                                   Adapted from Tukker, A. et al (2006) Environmental
                                                   Impact of Products (EIPRO) European Commission
Product innovation is not
enough




     Behaviour change                           Engaging
     Low-flow showers                          consumers


               Source: Henry King, Unilever – PSF Plenary, May 2012
Deliverables - Hotspots findings
•  Grocery: 30 product categories contribute
   approximately:
 •    60%   of   food & drink product tonnage
 •    70%   of   food & drink GHG emissions
 •    50%   of   consumer food waste
 •    50%   of   water footprint
•  Home improvement:
 •  Electrical products c. 80-90% of GHG emissions
 •  …of which, 5 EPs contribute 50%
Electrical products

n    Selected products are important for material
      consumption and greenhouse gas emissions
n    Approx half of material use and GHG emissions
“Personal” category example:
                        Product diversity to Eureka!
Hairspray                                                                Shower gel
•  Metal packaging                                                       •  Plastic packaging
•  No energy in use                                                      •  Energy in use
                       100%
                       90%
 % of life cycle GHG




                       80%
      emissions




                       70%
                       60%
                       50%
                       40%
                       30%                                                                      Hairspray

                       20%                                                                      Shower gel

                       10%
                        0%
                              Ingredients &   Packaging   Distribution       Use     EOL
                              manufacturing
Comparative studies are the most useful
Most useful studies where answering a specific question
E.g. comparison of competing technologies
Can be adopted by many businesses
PSF developing a ‘library’ of these




                            Source: Migros (2010) Hairspray product http://www.climatop.ch
Thank You




    e: mark.barthel@wrap.org.uk
    w: www.wrap.org.uk/psf
THANK YOU!




           Q&A session
           Integrating sustainability into product design processes




Confidential. © Seymour Powell Limited, 2010. All rights reserved.!

!
Best Practices in Integrating Sustainability into the Product Design Process - Chris Sherwin et. al

Best Practices in Integrating Sustainability into the Product Design Process - Chris Sherwin et. al

  • 1.
    Best Practices inIntegrating Sustainability into the Product Design Process ¡  Chris Sherwin, Head of Sustainability, Seymourpowell Sustainable Brands London Conference
  • 2.
    INTEGRATING SUSTAINABILITY INTOPRODUCT DESIGN PROCESSES Panel discussion: Interface, DSM, WRAP Chaired by Chris Sherwin, Head of Sustainability, Seymourpowell
  • 3.
    WHY PRODUCTS ANDDESIGN MATTER! 75% UK consumer’s carbon 80% Environmental impact of emissions are from products products and services are and services they consume determined at the early, design stages Confidential. © Seymour Powell Limited, 2010. All rights reserved.! !
  • 4.
    SUSTAINABILITY IN PRODUCTDESIGN PROCESSES: WHERE & HOW ! PROCESS How are you systematically integrating sustainability into design and innovation processes? PRODUCT How are you successfully integrating sustainability into design projects and innovations? Confidential. © Seymour Powell Limited, 2010. All rights reserved.! !
  • 5.
    Designing with Purpose Designas a driver for sustainable innovation Majken Bülow, Product Sustainability Manager EMEAI Sustainable Brands, London, 27th November 2012
  • 6.
    Who we are 5 The inventors of carpet tiles Turnover $ 1 billion USD 3,500 employees globally
  • 7.
    The importance of avisionary leader 6 It started with a question in 1994. “One day people like me will go to jail.” Ray Anderson Founder, Interface
  • 8.
    The power of achallenging mission 7
  • 9.
    A paradigm shift 8 OLD NEW RADICAL • Corporate sustainability • Product sustainability • Systems sustainability • The Beauty contest • Embedded • Services redesign • Awards, labels, csr • LCA performance • Close loop systems, reports, • kg CO2 / m2 radical materials certifications • Zero product life cycle • Zeroing others by • Zero company impacts impacts cannibalising
  • 10.
    Life Cycle Assessment 9 Sustainable innovation starts with the data
  • 11.
    What can wedo to zero out the impact of yarn? 10 1.  Reduce the amount of yarn used 2.  Use more recycled yarn in the composition 3.  Invent a new yarn
  • 12.
    Less is more Redesignwith 50% less yarn 11 Microtuft 11 million square metres sold since launch 12% of EMEAI sales in 2012
  • 13.
    Increasing recycled yarn 12 Challenging suppliers Long term partnerships
  • 14.
    Pioneering bio-based yarn madefrom castor bean oil 13 Fotosfera Micro & Structured
  • 15.
    Biomimicry Inspired by nature 14 How would nature design a floor? Random design minimises installation waste to 1-2% How does nature keep things in place? Glue-free installation substituting adhesives
  • 16.
    Creating closed loops ReEntry2.0 recycling process 15 Separates yarn and backing for use as raw materials in new products
  • 17.
    Open loops Re-designing thesupply chain 16 Net-Works project with NGOs Establishing community based supply chain for discarded fishing nets Partnership with Zoological Society London and Project Seahorse Foundation, Philippines
  • 18.
    But still along way to go.. Thank you 17
  • 19.
    Sustainability fuels Innovation JacobineDas Gupta Corporate Sustainability Manager London, November 27th 2012
  • 20.
    DSM: a GlobalLife Science and Material Science company Health Advanced, cost-effective health and medical innovations, and healthier food and beverages, to meet the needs of a growing and ageing global population Nutrition World’s leading producer of vitamins and nutritional ingredients meeting the growing need for more nutritious and more sustainable food and animal feed Materials Enabling lighter, stronger, more advanced and more sustainable performance materials Page
  • 21.
    DSM Mission Our purposeis to create brighter lives for people today and generations to come. We connect our unique competences in Life Sciences and Materials Sciences to create solutions that nourish, protect and improve performance. We drive economic prosperity, environmental progress and social advances to create sustainable value for all stakeholders Page 20
  • 22.
    Metrics and aspirations ‘If you can’t measure it, ‘If you don’t imagine it, you can’t manage it’ it won’t get done’ P. Drucker S. Lydenberg Page 21
  • 23.
    Life Cycle Assessmentsas part of Innovation process Development Scale up Ideation Feasibility Implementation & Launch ‘The ecological benefit can be created at any stage of the lifecycle’ from the raw material, manufacturing, use, to potential re-use and end-of-life disposal Page 22
  • 24.
    Brewers Clarex ™ Naturalbeer stabilization system for extended shelf life ‘With DSMs Brewers Clarex™ CO2 emissions from brewing 1 hectoliter of beer are reduced between 5 and 8%’ ‘Every December, in the UK a billion pints of beer are being sold’ Page 23
  • 25.
    Arnitel ® Eco Biobased plastic based on rapeseed ‘Arnitel Eco® up to 40% lower carbon footprint than classic co-polyester’ ‘If Arnitel Eco® would replace the global co-polyester market, avoided GHG emissions would be the equivalent of the average annual carbon footprint of 18,000 people in Western Europe’ Page 24
  • 26.
    Innovative Micronutrient Products fightinghidden hunger in cooperation with WFP ‘Since the start of the cooperation over 12 million beneficiaries have been reached with foods reformulated by WFP-DSM partnership..’ ‘..9 products innovated or improved, 36 scientific research papers published and 52 DSM volunteers on assignment’ Page
  • 27.
    Sustainable Innovation isabout: Aspirations Metrics Collaboration
  • 29.
    The Product Sustainability Forum:providing the evidence to support sustainable design Mark Barthel Special Adviser and Head of Design WRAP
  • 30.
    What is theforum and what is it doing? •  Multi-stakeholder, collaborative, pre-competitive approach •  Pragmatic (80:20 rule) “hotspots” approach •  Covers the whole product lifecycle •  Focusing on reducing waste, GHG emissions and energy and optimising material and water use •  Current scope of work is grocery and home improvement. May add other products later.
  • 31.
  • 32.
    Focusing in onpractical actions Web resource of Understanding hotspots category level Environmental across 5 metrics evidence and likely improvement hotspots Sharing product-level insight & Category- opportunities level summaries (Bread) Understanding product-level actions (Bakery) Sector level priorities (Grocery) Today Year 1 Year 2, 3 …
  • 33.
    Environmental impacts hotspotsanalysis Identifying the product groups that really matter 1. GHG as the initial organising metric 260 2. Adding material, water, product waste and energy data as it becomes available 3. Next steps: fill data gaps; 40 improve quality of insight 4. Considerations: making large data sets accessible: visualisation and product Hotspots category summaries Focus
  • 34.
    EUPs & foodare major hotspots Percentages of total household consumption. i.e. this diagram does not show other areas e.g. personal transport Washing machines, dishwashers Fridges, freezers, cooking appliances Showers, boilers Adapted from Tukker, A. et al (2006) Environmental Impact of Products (EIPRO) European Commission
  • 35.
    Product innovation isnot enough Behaviour change Engaging Low-flow showers consumers Source: Henry King, Unilever – PSF Plenary, May 2012
  • 36.
    Deliverables - Hotspotsfindings •  Grocery: 30 product categories contribute approximately: •  60% of food & drink product tonnage •  70% of food & drink GHG emissions •  50% of consumer food waste •  50% of water footprint •  Home improvement: •  Electrical products c. 80-90% of GHG emissions •  …of which, 5 EPs contribute 50%
  • 37.
    Electrical products n  Selected products are important for material consumption and greenhouse gas emissions n  Approx half of material use and GHG emissions
  • 38.
    “Personal” category example: Product diversity to Eureka! Hairspray Shower gel •  Metal packaging •  Plastic packaging •  No energy in use •  Energy in use 100% 90% % of life cycle GHG 80% emissions 70% 60% 50% 40% 30% Hairspray 20% Shower gel 10% 0% Ingredients & Packaging Distribution Use EOL manufacturing
  • 39.
    Comparative studies arethe most useful Most useful studies where answering a specific question E.g. comparison of competing technologies Can be adopted by many businesses PSF developing a ‘library’ of these Source: Migros (2010) Hairspray product http://www.climatop.ch
  • 40.
    Thank You e: mark.barthel@wrap.org.uk w: www.wrap.org.uk/psf
  • 41.
    THANK YOU! Q&A session Integrating sustainability into product design processes Confidential. © Seymour Powell Limited, 2010. All rights reserved.! !