The document provides a profile summary of Vijaya Madhavan, who has over 23 years of experience in production management, quality assurance, and new product development in the manufacturing industry. He has held roles such as Works Manager, Senior Manager, and Associate Vice President where he focused on improving productivity, reducing costs, ensuring quality standards, and developing new products and processes. Vijaya Madhavan has an M.Tech from IIT Chennai and is looking for new managerial assignments in production management, new product development, or quality assurance preferably in the manufacturing industry.

1. VIJAYA MADHAVAN. ASURI
Contact: 08220633034 / E-Mail: raginimakaranda@yahoo.co.in
In quest of managerial assignments in Production Management / New Product Development / Quality Assurance with an
organization of repute, preferably in Manufacturing industry
PROFILE SNAPSHOT
• An erudite professional with 23 years of experience in Production, Planning, Quality Control, Documentation, General
Administration, Procurement, Resource Optimization, Vendor Development and Team Management
• Expertise in planning & implementing changes to technology, machinery, equipment and process methodology
• A keen performer with experience in managing production operations with key focus on top-line & bottom-line profitability
by ensuring optimal utilization of resources
• Abilities in enhancing production process operations, optimising resource & capacity utilisation, escalating productivity &
operational efficiencies; while curtailing costs & expenses
• Adept in handling quality control & maintenance with key focus on optimal utilization of resources
• Possesses strong leadership, negotiation, analytical, logical thinking and people management skills
CORE COMPETENCIES
Production
• Handling production related tasks i.e., controlling & troubleshooting for achieving the planned periodic schedules and
process control
• Minimizing performance bottlenecks for high productivity with maximization of men, material, cost and machine, etc. and
coordinating with the other departments for accomplishing production as per organizational guidelines
Quality Assurance
• Ensuring adherence to the quality standards; undertaking root cause analysis of problems and developing effective
counter measures
• Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures
for alleviating them and documenting the same
Product Development / Process Enhancement
• Suggesting and sourcing new technologies for new products. Designing processes & formulations for manufacturing products &
establishing process parameters and implementing quality standards to produce consistent quality product
• Conducting trials, identifying deviations & making relevant modifications to stabilize products and suggesting required changes
in process as well as in technology to improve product quality and yield
WORK EXPERIENCE
Since July 2013- April2015 Adhiparasakthi Engineering college, Melmaruvathur, Tamilnadu 603319 as Associate Professor
(Mechanical Department)
Responsibilities:
• Guiding students of final year in completing the project works.
• Teaching Mechanical branch students Design and management related subjects.
July 2011-13 Shri Shirdi Sai Institute of Science & Technology, Vadiyam Pet, Anantpur as Associate Professor
(Mechanical Department)
Responsibilities:

2. • Guiding students of final year in completing the project works.
• Teaching Mechanical branch students Design and management related subjects.
June 2008 – May 2011: As ISMT Ltd., Baramati as Sr. Associate Vice President (Tool Design & Development)
Responsibilities:
• Designing tools and reducing cost of tooling consumption for Hot Mill and allied process
• Responsible for planning and procurement, vendor development and negotiations
• Minimising the down time related to tooling
Highlights:
• Successfully saved 15% cost every year
• Effectively diminished tooling consumption by 20% by:
o Redesigning the Piercing Points Profiles, choosing new material for Guide Shoes, Assel Mill Roll New Profile and
changing the Heat Treatment of Mandrel Bars
• Decreased the ID score marks in PQF process by redesigning the Mandrel bar size
• Dexterously handled a team of 100 people and managed tool room operations
• Efficiently developed:
o Welding rods for repair work of PQF mandrel bars
o Rolling Process for High Alloy Steels like Bearing Steel, T11, T22, T5 And T91
o Tubes for Oil industry (Drill Rods) by Internal Upsetting and External upsetting
• Indigenisation of PQF Mandrel bars
PREVIOUS WORK EXPERIENCE
May 2005 to October 2006 Sunmoon Sleeves (P) Ltd., Aurangabad as Works Manager
October 1991 t0 october 2002 The Indian Seamless Metal Tubes Ltd., Ahmednagar as Senior Manager
January 1987 to September1991 Speciality Fasteners (P) Ltd., Ahmednagar as Senior Engineer
Highlight:
With the Sunmoon sleeves (P) ltd Aurangabad,
• New models of machines developed
• Commissioning of CNC and VMC successfuly
• Total turn over was increased to 400%
With The Indian Seamless Metal Tubes Ltd.
• Successfully implemented ISO 9000 in plant in year 1995
• Developed nearly 30 new products.
• New tooling development for tube production
• Cost reduction of consumables by over 40 %
With Speciality Fasteners (P) Ltd, Ahmednagar,
• Trained in tooling design and machine maintenance at M/S Sakamura, Osaka, Japan
• Successfully developed 25 different auto parts by cold forging.
EDUCATION
• M.Tech. from Industrial Metallurgy, IIT Chennai in 1986
• B.Tech. Mechanical , from S.V. University, Tirupati in 1984
• 12th
from VR COLLEGE Nellore, Board of intermediate, l, Hyderabad AP in 1979
• 10th
from VRC High School, Nellore Andhra Pradesh in 1977
MEMBERSHIP
• Member of Lions Club International 1998 to 2003 and Secretary 2001 to 2002
TRAINING ATTENDED

3. • Trained in ISO 9000 and QS 9000 Systems
IT SKILLS
• Conversant with Windows, MS Office and AutoCAD
PERSONAL DETAILS
Date of Birth: 30th
April 1962
Address: 2-421, 2nd
Road, 4th
Cross Road, New Town, Anantapur, (515001), Andhra Pradesh
Languages Known: English, Hindi, Marathi, Telugu and Tamil
Location Preference: Any where India