Robert Pesut presented the 'integrated shipbuilding solution' at the Aveva World Summit 2016, detailing its implementation in a restructured shipyard to enhance design speed and production planning. The project aims to reduce errors and improve communication across departments within a nine-month timeline. Post-implementation, significant improvements are expected in design efficiency and material flow.

1. Integrated Shipbuilding Solution
Robert Pesut – R&D Manager
#AVEVAWORLD

2. Copyright © 2016 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
> Robert Pesut, Brodosplit, presents the ‘Integrated Shipbuilding
Solution’ at the AVEVA World Summit 2016, New Orleans. Robert
discusses the implementation process of the integrated shipbuilding
solution into the shipyard that is under restructuring process. As a
result of using AVEVA Marine and ERM solutions the project will see
improved design speed, reduced design time and improved
production planning.
Find out more how AVEVA can transform your business
www.aveva.com

3. About us
Shipbuilding Offshore / Onshore Renewable Energy Plant industry
> Semi-submersible
platforms of catamaran
type
> Jack-up platforms and their
vital parts (legs, pontoons
> Production platforms (jack-
up type) for sea water
depth up to 100 m
> Suction hopper dredgers
for sea water depth 20-
50m
> Floating industrial plants
for all purposes
> Steel wind-towers
> Height: 77m
> Dia:4300/2350mm
> Weight: 128 t
> Each tower of 3 section
> Wind power plants
1,5MW
> Oil Product Tankers (range
45000 – 166000 DWT)
> Oil Product / Chemical
tankers
> Oil Product tanker & Ro-Ro
> Handy Orange Juice carrier
> Containers & Reefers
Machinery
#AVEVAWORLD

4. About us
Warehouse area
Main Building
IT
Steel processing and
semi-section assembly
Pre-
assembly
Naval and special
vessels shipyard
Sandblasting,
painting & IHOP
Horizontal
slipway
Slipway I, II,
III
Diesel Engine
Factory
Outfitting
quay with
workshops
Employees:
- 150 permanent employees in Design
Department:
+ 20 senior designers located in Zagreb
- 150 Administration (planning, purchase, IT etc.)
- 2100 production employees...
Design Department Software :
- CADDS5i – General and Piping
- TRIDENT – Structural design
- AUTOCAD (Autodesk) -General Cad
- CATIA v5
- SEAKING - Program package
Administration Software:
- IT Solutions
- WAS – Web-Based IT System
- Microsoft Office Tools
#AVEVAWORLD

5. > Solution Presentations (4 months)
> Introduction and presentation
> Process evaluation and solution analysis
> Solution selection
> Resource selection and preparation (3 months)
> Acquiring consultants
> Training room and hardware preparation
> Procedures and flow charts preparation
> Resource selection and preparation (3 months)
> Acquiring consultants
> Training room and hardware preparation
> Procedures and flow charts preparation
Phases – 9 Months Period #AVEVAWORLD

6. Marine
Training
ERM
Training
Marine
Pilot
ERM
Pilot
October 2015 October 2016
Integrated Solution Implementation
> Implement overall solution in the Shipyard covering Design, Administration and Production
> Reduce the number of drawings
> Reduce the number of errors and building time both in Design Dept. and in Production
> Improve the communication within and between the Departments
> Improve the controll over the manhours and the material input/output
August 2017
GO LIVE
#AVEVAWORLD

7. First
Steps
AVEVA
Marine
Integrated Solution Implementation
Change /tʃeɪndʒ/- verb
„To start to live or behave in a different way from before”
#AVEVAWORLD

8. THE TEAM
> Concept – 2 Designers
> Hull – 3 Designers
> Machinery – 3 Designers
> Outfitting – 2 Designers
> Electrical – 2 Designers
> Technology – 1 Designer
> Standards – 1 Designer
OBJECTIVES
> Start with the education for the Key-Users
> Prepare for the Pilot Project implementation
> Prepare the existing procedures and flow-charts
> Start the Change:
AVEVA Marine Organization Chart #AVEVAWORLD

9. AVEVA Marine Phase (Brodosplit)
> Pilot project decision has been made
> Writing new procedures and plans for Pilot
project
> Production started to get familliar with the
Solution
> New procedures and flow charts getting
prepared
> Production standards and technology revised
> Catalogue administration set-up with Purchase
Dept.
AVEVA Marine Phase (AVEVA)
> Project Initiation
> Basic Installation
> User and Admin Training
> Workflow analysis and
Implementation Planning
> Configuration and Customization
> GO-LIVE Support
During The Implementation Phase #AVEVAWORLD

10. Pilot
project
AVEVA
Marine
Challenge /ˈtʃælɪndʒ/- noun
„A new or difficult task that tests somebody’s ability and skill”
Pilot Project Implementation Roll-Out #AVEVAWORLD

11. > Container-ship (Brodosplit’s fleet)
> 2000 TEU, 24.000 DWT
> 184 m in length, 27,5 m wide
> LNG powered, 18kt speed
> Green Ship, MAN Dual Fuel engine
(LNG/HFO)
Pilot Project #AVEVAWORLD

12. ... within 9 months...
> Expand the AVEVA Marine education
> Implement new procedures and standards
> Establish standard material/equipment database
> Educate Production Managers
> Test deliverables with Production
... after roll-out...
> Improve the design speed: 30% (hull), 40% (outfitting)
> Reduce the design time: 30% (hull), 30% (outfitting)
> Reduce the re-work as-built feedback from the Production: 70%
> Improve norming system for design
> Improve Production planning and optimize material flow
Pilot Project Schedule and Expectations #AVEVAWORLD

13. ...AVEVA...
> Start date: 15th February
> End date: 12th September
> Support during Project Setup
> Support during Project Design
> Additional Education for specific purposes
...Brodosplit...
> Start date: 15th February
> End date: 12th September
> Rotate up to 90% of staff
> No getting back to the old software
> Implement new procedures and work ethics
> Discipline...
Pilot Project Schedule and Expectations #AVEVAWORLD

14. First
steps
AVEVA
ERM
Communication /kəˌmjuː.nɪˈkeɪ.ʃən/- noun
„The ​various ​methods of ​sending ​information between ​people
and ​places”
ERM Implementation #AVEVAWORLD

15. ERM – Enterprise Resource Management
> Budget/cost management
> Material management
> Warehose management and site control
> Project planning and control
> Detailed planning and control
> Design planing and control
> Production management
DesignPurchase
PROJECT
IT
Warehouse
Planning
Production
ERM First Steps #AVEVAWORLD

16. Challenges and Opportunities
> Revise existing processes and communication paths
> Reduce the re-work and usless reports
> Increase the speed of the relevant information
> Build-up Supplier database – based on trusted relations
> Set-up vertical planning
> Agree the information with Design Dept.
> Never stop asking questions...
ERM Key-Users Tasks #AVEVAWORLD

17. Release
Execution
Feedback
ERM Key-Users Workflow #AVEVAWORLD

18. Reduce...
> Users in charge for data/drawing administration
> Number of reports sent to the Production
> Customized Shipyard Standards (Old Database) – 80%
Increase...
> Information control
> Number of the project Planners (production)
> Accuracy of the Global Model
> Material/Equipment Data Control
> Productivity, Project Tracking, Data Quality
ERM Key-Users – Tips and Tricks #AVEVAWORLD

19. Pilot
Project
AVEVA
ERM
Focus /ˈfəʊkəs/ - noun
„The ​main or central point of something, especially of
attention or interest.”
ERM Implementation #AVEVAWORLD

20. > Set-up early purchasing phases
> Warehouse inventory set-up
> Early production planning based on the available
resources
> Early production involvement in the Design phase
(model sharing)
> Minimize planning revisions
> Outsource job to Suppliers
Production
Purchase
Basic DesignPlan Detail Design
Request for
Change
No Stock
Rebuild phase
Overlapping
Warehouse
„Success depends upon previous preparation, and without such preparation there is
sure to be failure.” - Confucius
ERM Focus on the Objective #AVEVAWORLD

21. One step at a time...
> Delegate the tasks – take over the responsibility
> Re-do the paperwork (but in digital)
> Compare the Processes
> Compare the Information
> Re-build evaluation system
> Set-up new communication channels
> Share the information
ERM Reach the Objective #AVEVAWORLD

22. GO-
LIVE
GO-LIVE #AVEVAWORLD

23. Dennis G. Andersen
AVEVA Head of Service
Delivery, Europe
Integrated Shipbuilding #AVEVAWORLD

24. Robert Pesut | E: Robert.Pesut@brodosplit.hr

25. Find out how AVEVA Marine and ERM solution can help your business to
achieve the same success as BrodoSplit here >> www.aveva.com or click here
to get in touch with our team.
avevaworld.com
@aveva
/aveva