This document discusses the effectiveness of supply chain management in Bangladesh's readymade garments industry. It begins with an introduction to supply chain management and its importance for the garments industry. It then outlines the objectives, methodology, and key topics of discussion which include an overview of supply chain management and factors affecting its effectiveness. The discussion section provides details on Bangladesh's existing supply chain structure and challenges. It concludes that the country must improve supply chain management to remain competitive in the global garments market and meet export goals.
Strategic issues in Readymade Garments Supply Chain Management: A Study on Mo...Md. Adib Ibne Yousuf
Course: Strategic Supply Chain Management
Course Code: SCM 6405
Prepared for
Lt Col Md. Tauhidul Islam (Retd.),
Associate Professor, Faculty of Business Studies
Bangladesh University of Professionals
Prepared by: Md. Adib Ibne Yousuf
MBA in Supply Chain Management
Bangladesh University of Professionals
Effectiveness of supply chain management in textile and apparel industries of...Musfiqur Rahman
The literature review discusses supply chain management and its importance for textile and apparel industries in Bangladesh. It defines SCM as managing business activities and relationships internally and externally along the supply chain. For Bangladesh's textile sector, SCM is crucial as it relies heavily on imported raw materials and operates at the low end of apparel production. Effective SCM can help reduce lead times and costs, and improve competitiveness. The review identifies challenges for Bangladesh like long supply chains and inefficient ports. It suggests managing supply chain partners and adopting better ICT can boost the sector's position in global apparel exports.
Role of Merchandiser in Supply Chain Managementtarikul_38
This slide shows the information about the supply chain management in RMG sector. Viewers will get the relationship between supply chain and the responsible merchandiser for smooth running the whole factory activities.
Key measure of the retailer’s success is selling as much merchandise as possible at the highest profit margin.
Retailers can no longer depend on random sourcing / buying in the hope that they will sell them all.
There are two major areas of profit leakage in retail. Firstly - lost sales resulting from lack of stock, and secondly - forced margin reductions (markdown) due to excessive stock.
There are processes and solutions in order to reduce and eliminate excess inventory and maximise profit. That is "Merchandise Planning".
Merchandise Planning is "A systematic approach by the retailer, aimed at maximising return on investment, through sales & inventory planning, in order to increase profitability”.
Main goal of Merchandise planning is to maximize the use of assets, and resources a company owns.
In the long run, effective merchandise planning can save time, help streamline business processes and objectives, and optimize and mobilize inventory to get it off the shelves into the hands of the consumers for the right price.
Ormee Kumar Dey's presentation discusses supply chain management. It defines a supply chain as a system involving the transformation of raw materials into finished products that are delivered to customers. It also defines supply chain management as overseeing materials, information and finances as they move from suppliers to manufacturers to wholesalers to retailers to consumers. The presentation discusses the types of supply chains, including internal and external supply chains. It notes some key advantages of effective supply chain management systems, such as quality assurance, inventory buffers, increased profits and reduced costs.
The document summarizes the supply chain of the textile industry. It begins with the raw materials of cotton, jute, silk and wool which are produced by fiber producers. These raw materials then go through various stages of production including yarning, fabric manufacturing, apparel manufacturing and distribution before reaching the end consumer. It outlines the various players involved at each stage and describes the process flow. It also discusses characteristics of the textile supply chain such as the use of push and pull systems, centralized buying, overseas sourcing and short product life cycles. Finally, it outlines challenges faced in inventory management, collaboration and achieving sustainability across the complex global textile supply chain.
Merchandising involves planning activities to make goods available by considering the five rights: right place, quality, quantity, cost, and time. A merchandiser's roles include coordinating departments, developing relationships between suppliers and buyers, researching trends, and overseeing production management to ensure on-time delivery and quality standards are met. Daily duties can involve vendor management, product development, and internal collaboration. There are different types of merchandisers such as fashion, production/export, and retail merchandisers.
This document discusses supply chain management in the textile industry. It defines supply chain management and outlines its objectives, which include meeting customer demand efficiently and reducing costs. The document also describes the various stages of the textile supply chain and discusses factors that make managing it challenging, such as its complexity, conflicting objectives among members, and dynamic changes. Finally, the document discusses the importance of branding in the textile supply chain and how strong brands can benefit both customers and companies.
Strategic issues in Readymade Garments Supply Chain Management: A Study on Mo...Md. Adib Ibne Yousuf
Course: Strategic Supply Chain Management
Course Code: SCM 6405
Prepared for
Lt Col Md. Tauhidul Islam (Retd.),
Associate Professor, Faculty of Business Studies
Bangladesh University of Professionals
Prepared by: Md. Adib Ibne Yousuf
MBA in Supply Chain Management
Bangladesh University of Professionals
Effectiveness of supply chain management in textile and apparel industries of...Musfiqur Rahman
The literature review discusses supply chain management and its importance for textile and apparel industries in Bangladesh. It defines SCM as managing business activities and relationships internally and externally along the supply chain. For Bangladesh's textile sector, SCM is crucial as it relies heavily on imported raw materials and operates at the low end of apparel production. Effective SCM can help reduce lead times and costs, and improve competitiveness. The review identifies challenges for Bangladesh like long supply chains and inefficient ports. It suggests managing supply chain partners and adopting better ICT can boost the sector's position in global apparel exports.
Role of Merchandiser in Supply Chain Managementtarikul_38
This slide shows the information about the supply chain management in RMG sector. Viewers will get the relationship between supply chain and the responsible merchandiser for smooth running the whole factory activities.
Key measure of the retailer’s success is selling as much merchandise as possible at the highest profit margin.
Retailers can no longer depend on random sourcing / buying in the hope that they will sell them all.
There are two major areas of profit leakage in retail. Firstly - lost sales resulting from lack of stock, and secondly - forced margin reductions (markdown) due to excessive stock.
There are processes and solutions in order to reduce and eliminate excess inventory and maximise profit. That is "Merchandise Planning".
Merchandise Planning is "A systematic approach by the retailer, aimed at maximising return on investment, through sales & inventory planning, in order to increase profitability”.
Main goal of Merchandise planning is to maximize the use of assets, and resources a company owns.
In the long run, effective merchandise planning can save time, help streamline business processes and objectives, and optimize and mobilize inventory to get it off the shelves into the hands of the consumers for the right price.
Ormee Kumar Dey's presentation discusses supply chain management. It defines a supply chain as a system involving the transformation of raw materials into finished products that are delivered to customers. It also defines supply chain management as overseeing materials, information and finances as they move from suppliers to manufacturers to wholesalers to retailers to consumers. The presentation discusses the types of supply chains, including internal and external supply chains. It notes some key advantages of effective supply chain management systems, such as quality assurance, inventory buffers, increased profits and reduced costs.
The document summarizes the supply chain of the textile industry. It begins with the raw materials of cotton, jute, silk and wool which are produced by fiber producers. These raw materials then go through various stages of production including yarning, fabric manufacturing, apparel manufacturing and distribution before reaching the end consumer. It outlines the various players involved at each stage and describes the process flow. It also discusses characteristics of the textile supply chain such as the use of push and pull systems, centralized buying, overseas sourcing and short product life cycles. Finally, it outlines challenges faced in inventory management, collaboration and achieving sustainability across the complex global textile supply chain.
Merchandising involves planning activities to make goods available by considering the five rights: right place, quality, quantity, cost, and time. A merchandiser's roles include coordinating departments, developing relationships between suppliers and buyers, researching trends, and overseeing production management to ensure on-time delivery and quality standards are met. Daily duties can involve vendor management, product development, and internal collaboration. There are different types of merchandisers such as fashion, production/export, and retail merchandisers.
This document discusses supply chain management in the textile industry. It defines supply chain management and outlines its objectives, which include meeting customer demand efficiently and reducing costs. The document also describes the various stages of the textile supply chain and discusses factors that make managing it challenging, such as its complexity, conflicting objectives among members, and dynamic changes. Finally, the document discusses the importance of branding in the textile supply chain and how strong brands can benefit both customers and companies.
Proper Merchandising & Quality Management System in RMG Sector.Md.Belal Uddin
This document provides a dissertation report on proper merchandising and quality management systems in the ready-made garment (RMG) sector of Bangladesh. It discusses the history and concepts of merchandising. It describes the roles and responsibilities of merchandisers, including activities at the daily, weekly, monthly and yearly levels. It also covers important merchandising processes such as order confirmation, sampling, negotiation, costing, fabric consumption calculation and documentation procedures. Finally, it discusses quality management systems, pre-production and production processes, inspection methods and concludes with recommendations to improve merchandising and quality in the RMG sector.
Supply chain management in the textile industryManish Tiwary
This document summarizes a study on developing an analytical hierarchy process (AHP) model for supplier selection in the textile industry. The study first discusses the importance of supply chain management and performance measurement in the apparel industry. It then presents an AHP model that breaks down the supplier selection problem into a hierarchy. The model identifies key criteria like cost, quality, and delivery and allows pairwise comparisons to determine weights for each criterion. This helps apparel companies systematically evaluate and select suppliers that best fit their supply chain strategy and goals.
This document provides an overview of merchandising management. It defines merchandising as planning the marketing, promotion, and sale of retail products. The key components of merchandising management are determining the appropriate product assortment, price, range of products, and store layout. Merchandisers must consider customer demands and trends to effectively buy and display merchandise. The roles of merchandisers and buyers include planning purchases, selecting vendors, pricing products, and ensuring adequate inventory levels.
1) The document discusses how to create a time and action (TNA) plan for processing a garment order from receiving the letter of credit to shipment.
2) Key steps in making a TNA plan include identifying all required tasks, production capacities, lead times, and the shipment date to create a schedule in a calendar format.
3) An example TNA plan is provided for an order of 10,000 t-shirts with a production deadline of December 1st and key activities like sampling, fabric sourcing, and production are outlined.
This document provides an overview of different buying systems and inventory management techniques used by retailers. It discusses staple and fashion merchandise buying systems, considerations for determining order quantities, forecasting demand, calculating order points, open-to-buy planning, allocating merchandise to stores, vendor evaluation, and the retail inventory method. Key aspects covered include basic stock lists, buffer stock, exponential smoothing, ABC analysis, sell-through analysis, weighted vendor evaluations, and the steps to use the retail inventory method to determine inventory value.
Effectiveness of supply chain management in textile and apparel industries of...Musfiqur Rahman
This document presents a case study on the effectiveness of supply chain management in the textile and apparel industries of Bangladesh. It analyzes three companies - Multifabs Limited, Partex Denim Ltd, and Graphics Textile Ltd. The study finds that while supplier relationship management and customer relationship management are moderately effective, other areas like transportation and warehousing costs, information flow, and strategic planning are less effective. It recommends improving coordination between departments, addressing communication challenges, implementing cost-effective transportation, and increasing government support and monitoring to enhance supply chain effectiveness.
Capacity planning in garment industry22 (3 files merged)Ankur Shukla
This document discusses several key aspects of production planning and capacity management that are important to consider when starting a small garment manufacturing business:
1. Selecting a product category, estimating daily production requirements, and determining the necessary machine types and quantities based on the production plan.
2. Calculating raw material requirements, factory space needs, and manpower requirements in terms of number of employees and their salaries.
3. Preparing a project cost budget that includes capital investment, operating costs, salaries, rent, materials, and monthly cash flow projections.
4. Mapping the internal production process flow to determine necessary departments and staffing needs, and beginning to identify potential suppliers.
The document provides a step
Merchandise planning is essential for retail success. A six-month merchandise plan involves qualitative and quantitative analysis. Qualitative factors to analyze include customer profiles, department trends, vendor performance, and visual merchandising. The quantitative plan involves gathering historical sales and inventory data, setting planned sales targets, and scheduling purchases and inventory levels month-by-month. The goal is an accurate plan that maximizes sales and profits through the season.
This document summarizes the key aspects of retail merchandise planning. It discusses analyzing customer needs and wants, developing sales forecasts, determining merchandise requirements, open-to-buy planning, and assortment planning. The key steps in planning include developing a sales forecast based on past data and market analysis, determining inventory needs to meet the forecast, using open-to-buy to control purchasing, and selecting the appropriate breadth and depth of product assortment for the target audience. The goal of merchandise planning is to have the right products available at the right time to maximize sales and profits.
The document discusses the role of merchandisers in the garment trade. It defines merchandising as buying and selling products at a reasonable profit. Merchandisers are responsible for sample development, negotiating prices, confirming orders, sourcing materials, quality control, planning production, and arranging shipments. Junior merchandisers have similar responsibilities but focus on quantity and quality checks, pre-production meetings, and monitoring production targets. Merchandisers play a vital linking role between buyers and factories by coordinating production, quality assurance, and synchronization of the order process.
Merchandising is the department which mediates marketing and production departments. It is the methods, practices, and operations used to promote and sustain certain categories of commercial activity
The document provides a SWOT analysis of the Indian textile industry. It identifies several strengths, including that India is the largest and second largest manufacturer and exporter of textiles globally. However, it also outlines many weaknesses, such as higher costs compared to competitors, low cotton yields, and a fragmented garment sector. Opportunities include capitalizing on the US-China trade war, while threats include potential increased imports from countries with which India does not have trade agreements and rising trade deficits with China.
Collaborative Planning Forecasting Replenishment at WalmartDanish Ali Syed
How and What is Collaborative Planning Forecasting Replenishment (CPFR)? What are the benefits of CPFR to Walmart? How does Walmart achieves its Customer Service and Fulfills order in timely manner.
This document discusses garment costing components and techniques. It begins by defining key costing terms like direct costs, indirect costs, fixed costs, and variable costs. It then describes how to calculate direct material costs, direct labor costs, factory overhead costs, and general operating expenses. The document outlines the different stages of costing like pre-costing, costing for line adoption, detailed costing, and actual costing. It also discusses labor costing approaches and considerations for budgeting and individual styles. Key factors that influence direct labor costs like piece rates, wage rates, and operation types are also summarized.
Logistics and Supply chain management involves getting goods to the right place at the right time in the right quantity and quality at the lowest cost. It covers planning, procurement, transportation, warehousing, tracking and reporting. Key aspects include time, place, cost, quality, quantity, temperature, packing and security. Major Indian logistics companies include DHL, Blue Dart and Gati. Warehousing provides storage, protection and risk bearing for goods with mechanical equipment and adequate space. Material Requirements Planning (MRP) is a computerized inventory control system that ensures materials and products availability while maintaining low inventory levels. Demand Requirements Planning (DRP) captures demand data to manage distribution facilities and match supply to demand.
Supply Chain Management - Pantaloons and Amazon AayushiTaparia
This document discusses supply chain management. It defines supply chain management as the active management of supply chain activities to maximize customer value and achieve a competitive advantage. It notes that supply chains involve multiple organizations working together to deliver products to end users. Factors influencing supply chain management include consumer demand, globalization, competition, information and communication technology, government regulation, and the environment. The document also provides a case study on the supply chain management of Pantaloon Retail (India) Ltd, discussing their goals, factors contributing to effective SCM, merchandise assortment, pricing, customer relationship management, and suggestions.
This document provides information about garment merchandising. It discusses key aspects of merchandising including objectives, workflow, sampling, consumption and costing calculations, booking, follow up, inspection, commercial documents, payment methods, and more. The main points are:
1) Garment merchandising involves matching goods to customer needs, ensuring quality and timely delivery of orders.
2) The merchandiser's role includes obtaining orders, costing, sourcing materials, quality control, and coordinating production and shipping.
3) Effective merchandising requires planning through tools like time and action calendars to track order progress.
4) Samples are crucial to securing orders and must demonstrate quality, fit
This document provides an overview of knit garment merchandising in Bangladesh. It begins with an introduction to the Bangladeshi garment industry and merchandising process. It then discusses the definition and qualifications of a good merchandiser, outlining the typical merchandising procedure. The document also covers important merchandising documents, costing and consumption calculations, basic industry knowledge, inspection processes, letters of credit documentation, and concludes with a brief summary. The primary purpose is to serve as a reference guide for those studying or working in garment merchandising.
This document discusses the effectiveness of supply chain management in the Bangladesh readymade garments industry. It provides an overview of supply chain management and the factors that affect its effectiveness. The existing supply chain management in the Bangladesh garments sector is found to be unsatisfactory and facing challenges such as dependency on imported materials and long lead times. Recommendations are provided to improve supply chain management through better integration of partners, use of technology, training, and infrastructure development.
Term paper on Green Supply Chain Management of RMG Industry of BangladeshSanjidul Anwar
This document provides an introduction and background to a term paper on green supply chain management in Bangladesh's ready-made garment industry. It discusses the importance of supply chain management and how green supply chain management is becoming increasingly important for RMG firms to reduce their environmental impacts. The study aims to investigate how green supply chain management practices can improve environmental performance and competitive advantage in the RMG industry. It will examine drivers of GSCM, potential benefits, and challenges to implementing it. The scope covers how effective SCM and GSCM can help RMG firms lower costs, meet compliance, and respond quickly to customers while considering environmental impacts. Justification for the study is that while RMG is a major industry, environmental excellence has yet to be achieved, and the
Proper Merchandising & Quality Management System in RMG Sector.Md.Belal Uddin
This document provides a dissertation report on proper merchandising and quality management systems in the ready-made garment (RMG) sector of Bangladesh. It discusses the history and concepts of merchandising. It describes the roles and responsibilities of merchandisers, including activities at the daily, weekly, monthly and yearly levels. It also covers important merchandising processes such as order confirmation, sampling, negotiation, costing, fabric consumption calculation and documentation procedures. Finally, it discusses quality management systems, pre-production and production processes, inspection methods and concludes with recommendations to improve merchandising and quality in the RMG sector.
Supply chain management in the textile industryManish Tiwary
This document summarizes a study on developing an analytical hierarchy process (AHP) model for supplier selection in the textile industry. The study first discusses the importance of supply chain management and performance measurement in the apparel industry. It then presents an AHP model that breaks down the supplier selection problem into a hierarchy. The model identifies key criteria like cost, quality, and delivery and allows pairwise comparisons to determine weights for each criterion. This helps apparel companies systematically evaluate and select suppliers that best fit their supply chain strategy and goals.
This document provides an overview of merchandising management. It defines merchandising as planning the marketing, promotion, and sale of retail products. The key components of merchandising management are determining the appropriate product assortment, price, range of products, and store layout. Merchandisers must consider customer demands and trends to effectively buy and display merchandise. The roles of merchandisers and buyers include planning purchases, selecting vendors, pricing products, and ensuring adequate inventory levels.
1) The document discusses how to create a time and action (TNA) plan for processing a garment order from receiving the letter of credit to shipment.
2) Key steps in making a TNA plan include identifying all required tasks, production capacities, lead times, and the shipment date to create a schedule in a calendar format.
3) An example TNA plan is provided for an order of 10,000 t-shirts with a production deadline of December 1st and key activities like sampling, fabric sourcing, and production are outlined.
This document provides an overview of different buying systems and inventory management techniques used by retailers. It discusses staple and fashion merchandise buying systems, considerations for determining order quantities, forecasting demand, calculating order points, open-to-buy planning, allocating merchandise to stores, vendor evaluation, and the retail inventory method. Key aspects covered include basic stock lists, buffer stock, exponential smoothing, ABC analysis, sell-through analysis, weighted vendor evaluations, and the steps to use the retail inventory method to determine inventory value.
Effectiveness of supply chain management in textile and apparel industries of...Musfiqur Rahman
This document presents a case study on the effectiveness of supply chain management in the textile and apparel industries of Bangladesh. It analyzes three companies - Multifabs Limited, Partex Denim Ltd, and Graphics Textile Ltd. The study finds that while supplier relationship management and customer relationship management are moderately effective, other areas like transportation and warehousing costs, information flow, and strategic planning are less effective. It recommends improving coordination between departments, addressing communication challenges, implementing cost-effective transportation, and increasing government support and monitoring to enhance supply chain effectiveness.
Capacity planning in garment industry22 (3 files merged)Ankur Shukla
This document discusses several key aspects of production planning and capacity management that are important to consider when starting a small garment manufacturing business:
1. Selecting a product category, estimating daily production requirements, and determining the necessary machine types and quantities based on the production plan.
2. Calculating raw material requirements, factory space needs, and manpower requirements in terms of number of employees and their salaries.
3. Preparing a project cost budget that includes capital investment, operating costs, salaries, rent, materials, and monthly cash flow projections.
4. Mapping the internal production process flow to determine necessary departments and staffing needs, and beginning to identify potential suppliers.
The document provides a step
Merchandise planning is essential for retail success. A six-month merchandise plan involves qualitative and quantitative analysis. Qualitative factors to analyze include customer profiles, department trends, vendor performance, and visual merchandising. The quantitative plan involves gathering historical sales and inventory data, setting planned sales targets, and scheduling purchases and inventory levels month-by-month. The goal is an accurate plan that maximizes sales and profits through the season.
This document summarizes the key aspects of retail merchandise planning. It discusses analyzing customer needs and wants, developing sales forecasts, determining merchandise requirements, open-to-buy planning, and assortment planning. The key steps in planning include developing a sales forecast based on past data and market analysis, determining inventory needs to meet the forecast, using open-to-buy to control purchasing, and selecting the appropriate breadth and depth of product assortment for the target audience. The goal of merchandise planning is to have the right products available at the right time to maximize sales and profits.
The document discusses the role of merchandisers in the garment trade. It defines merchandising as buying and selling products at a reasonable profit. Merchandisers are responsible for sample development, negotiating prices, confirming orders, sourcing materials, quality control, planning production, and arranging shipments. Junior merchandisers have similar responsibilities but focus on quantity and quality checks, pre-production meetings, and monitoring production targets. Merchandisers play a vital linking role between buyers and factories by coordinating production, quality assurance, and synchronization of the order process.
Merchandising is the department which mediates marketing and production departments. It is the methods, practices, and operations used to promote and sustain certain categories of commercial activity
The document provides a SWOT analysis of the Indian textile industry. It identifies several strengths, including that India is the largest and second largest manufacturer and exporter of textiles globally. However, it also outlines many weaknesses, such as higher costs compared to competitors, low cotton yields, and a fragmented garment sector. Opportunities include capitalizing on the US-China trade war, while threats include potential increased imports from countries with which India does not have trade agreements and rising trade deficits with China.
Collaborative Planning Forecasting Replenishment at WalmartDanish Ali Syed
How and What is Collaborative Planning Forecasting Replenishment (CPFR)? What are the benefits of CPFR to Walmart? How does Walmart achieves its Customer Service and Fulfills order in timely manner.
This document discusses garment costing components and techniques. It begins by defining key costing terms like direct costs, indirect costs, fixed costs, and variable costs. It then describes how to calculate direct material costs, direct labor costs, factory overhead costs, and general operating expenses. The document outlines the different stages of costing like pre-costing, costing for line adoption, detailed costing, and actual costing. It also discusses labor costing approaches and considerations for budgeting and individual styles. Key factors that influence direct labor costs like piece rates, wage rates, and operation types are also summarized.
Logistics and Supply chain management involves getting goods to the right place at the right time in the right quantity and quality at the lowest cost. It covers planning, procurement, transportation, warehousing, tracking and reporting. Key aspects include time, place, cost, quality, quantity, temperature, packing and security. Major Indian logistics companies include DHL, Blue Dart and Gati. Warehousing provides storage, protection and risk bearing for goods with mechanical equipment and adequate space. Material Requirements Planning (MRP) is a computerized inventory control system that ensures materials and products availability while maintaining low inventory levels. Demand Requirements Planning (DRP) captures demand data to manage distribution facilities and match supply to demand.
Supply Chain Management - Pantaloons and Amazon AayushiTaparia
This document discusses supply chain management. It defines supply chain management as the active management of supply chain activities to maximize customer value and achieve a competitive advantage. It notes that supply chains involve multiple organizations working together to deliver products to end users. Factors influencing supply chain management include consumer demand, globalization, competition, information and communication technology, government regulation, and the environment. The document also provides a case study on the supply chain management of Pantaloon Retail (India) Ltd, discussing their goals, factors contributing to effective SCM, merchandise assortment, pricing, customer relationship management, and suggestions.
This document provides information about garment merchandising. It discusses key aspects of merchandising including objectives, workflow, sampling, consumption and costing calculations, booking, follow up, inspection, commercial documents, payment methods, and more. The main points are:
1) Garment merchandising involves matching goods to customer needs, ensuring quality and timely delivery of orders.
2) The merchandiser's role includes obtaining orders, costing, sourcing materials, quality control, and coordinating production and shipping.
3) Effective merchandising requires planning through tools like time and action calendars to track order progress.
4) Samples are crucial to securing orders and must demonstrate quality, fit
This document provides an overview of knit garment merchandising in Bangladesh. It begins with an introduction to the Bangladeshi garment industry and merchandising process. It then discusses the definition and qualifications of a good merchandiser, outlining the typical merchandising procedure. The document also covers important merchandising documents, costing and consumption calculations, basic industry knowledge, inspection processes, letters of credit documentation, and concludes with a brief summary. The primary purpose is to serve as a reference guide for those studying or working in garment merchandising.
This document discusses the effectiveness of supply chain management in the Bangladesh readymade garments industry. It provides an overview of supply chain management and the factors that affect its effectiveness. The existing supply chain management in the Bangladesh garments sector is found to be unsatisfactory and facing challenges such as dependency on imported materials and long lead times. Recommendations are provided to improve supply chain management through better integration of partners, use of technology, training, and infrastructure development.
Term paper on Green Supply Chain Management of RMG Industry of BangladeshSanjidul Anwar
This document provides an introduction and background to a term paper on green supply chain management in Bangladesh's ready-made garment industry. It discusses the importance of supply chain management and how green supply chain management is becoming increasingly important for RMG firms to reduce their environmental impacts. The study aims to investigate how green supply chain management practices can improve environmental performance and competitive advantage in the RMG industry. It will examine drivers of GSCM, potential benefits, and challenges to implementing it. The scope covers how effective SCM and GSCM can help RMG firms lower costs, meet compliance, and respond quickly to customers while considering environmental impacts. Justification for the study is that while RMG is a major industry, environmental excellence has yet to be achieved, and the
IRJET- Review Paper on Supply Chain Management of WindshieldIRJET Journal
This document discusses supply chain management of windshield production. It begins by defining supply chain management and its key components - planning, material requirements planning, production planning and control, and logistics. It then reviews several academic papers on supply chain management topics like frameworks, trends, challenges, and barriers in manufacturing organizations. Specifically, it examines how supply chain management can be applied to the construction industry. Finally, it discusses future opportunities to improve windshield production supply chain management through a customer focus, market analysis, and competition.
Is supply chain management important to implementAlexander Decker
This document discusses the importance of supply chain management (SCM) in manufacturing industries in Saudi Arabia. It begins with an introduction to SCM and its importance as a competitive strategy. It then reviews literature that has examined SCM tools and frameworks, core functions, strategies, and factors that affect SCM implementation. The document aims to study the existing SCM in Saudi Arabian industries, identify problematic areas, and propose performance measurement methods to monitor progress and enhance SCM.
Determinants of Supply Chain Performance of Indian Manufacturing OrganizationsWaqas Tariq
This paper aims at proposing various determinants of supply chain performance of Indian manufacturing organizations. The determinants are summarized based on extensive literature review of empirical research articles on supply chain management (SCM) and performance measurement approaches. This study is a part of a larger research project exploring SC related practices. A critical analysis is carried out so as to identify research gaps in context of performance measurement of supply chains, as well as to propose directions for future research. A conceptual model is also proposed. Critical investigation of selected articles led to an idea that there can be significant effect of selected variables on SC Performance. It is to be seen that how various parameters, taken from the literature review, affect SC performance and ultimately contributing to its competitiveness. The various parameters like supplier-buyer relations, external supply chain, environmental factors, human metrics, information sharing and performance measurement approaches are taken in a single study in the context of Indian manufacturing organizations. Based on a pilot study with sample size of 100, empirical tests resulted in reduction of items. Based on the obtained results, the organizations can enhance the SCM performance by improving the current practices/strategies through focusing on the determinants that significantly influence SCM performance. Further research can be carried out by using data of various supply chains of other sectors and industries of India to generalize the research.
IMPORTANCE OF SUPPLY CHAIN INTEGRATION IN AUTO INDUSTRYIAEME Publication
The Auto Industry plays an significant role in the Indian Economy. The current
challenges in manufacturing of Automobile involves the role of Supply Chain
Management. The effectiveness of the function could be enhanced by the Integration
of SCM especially in Auto industry wherein the research is undertaken. The detailed
description of the process, The study deals with integration is given an approach of
explanatory design and questionnaire are used as an instrument to capture the main
data furthermore the study also uses descriptive statistics with the help of SPSS for
quantitative data analysis. To link the dependant and independent variables, a
conceptual framework is developed, to stress the needs and importance of integration
of SCM. The study reveals the importance of supplies innovatives
challenges in warehouse operations at pantaloons bhubaneswarAmiya Mohanty
The document discusses challenges in warehouse operations for the retail industry based on a case study of Pantaloons. It aims to identify challenges and recommend measures to improve the warehouse system. The researcher studied various warehouse transactions and processes. Key challenges identified include lack of manpower, limited warehouse space, and time constraints for staff. Some staff lacked training in replenishment procedures. The report recommends training all staff, evaluating technology and facilities to improve the distribution operations at Pantaloons Bhubaneswar.
The document discusses challenges in warehouse operations for the retail industry based on a study conducted at Pantaloons. It finds issues like lack of manpower and space in the warehouse, as well as time constraints for staff. Some staff are well-trained in replenishment procedures while others need more training. Overall, implementing an effective warehouse management system is important to address challenges, improve customer service and supply chain efficiency.
Supply chain management in glass industryumesh yadav
This document provides an overview of supply chain management (SCM) in the glass industry in India. It discusses the importance of SCM, defining it as coordinating the planning and flow of goods from raw materials to end customers. The document also notes that effective SCM can improve fulfillment, logistics, production, revenue, costs and cooperation between partners in the supply chain. Finally, it discusses how SCM relates to value chain management and integrating key supply chain business processes.
Issues in large scale adoption of Supply Chain Management in Indian Construct...IRJET Journal
This document discusses supply chain management (SCM) in the Indian construction industry. It notes that while SCM has benefits and been adopted in other industries, its adoption in construction has been limited. The document aims to identify barriers hindering widespread SCM adoption in construction and suggest solutions. The methodology involves identifying issues through literature review, organizing issues into categories, prioritizing issues using AHP analysis, and identifying solutions from case studies.
This document presents a case study on the logistics performance of Kian Joo Can Factory Berhad (KJCF), a Malaysian manufacturing company. The study examines KJCF's supply chain operations, which involve procuring raw materials from suppliers and transporting them to multiple manufacturing plants located across several Malaysian states and in Vietnam. The plants then distribute finished aluminum cans to customers both domestically and abroad. The study analyzes KJCF's current supply chain performance using both qualitative measures like quality certifications as well as quantitative measures from financial and management data to identify areas for improvement.
This document discusses the effects of implementing total quality management (TQM) principles in the apparel manufacturing industry, using a case study of a Bangladeshi clothing factory. It first provides background on the importance of the apparel industry to Bangladesh's economy and the need for quality assurance. It then reviews definitions and concepts of quality management and TQM from literature. The document outlines the methodology used in the case study, which included interviews, questionnaires, and document analysis. Finally, it discusses tools and techniques for TQM implementation and measurement of quality management systems.
Benchmarking internal supply chain performance development of a frame workIAEME Publication
In this paper, a frame work is developed for benchmarking internal supply chain performance using financial data as an alternative to traditional approach of use of different models of supply chain performance evaluation. This frame work is demonstrated by using the publicly disclosed financial data compiled and distributed in the PROWESS databases maintained by the Center for Monitoring Indian Economy (CMIE).
Benchmarking internal supply chain performance development of a frame workIAEME Publication
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1. BUS 521: Operations Management
An Assignment on
The Effectiveness of Supply Chain Management of
Readymade Garments Industry
Submitted by:
Md. Nazrul Islam
Student ID: 18203004, Spring 2020, EMBA
Department of Business Administration
Submitted to:
Mr. Sk. Kamrul Hassan
Assistant Professor and Course Coordinator
Department of Business Administration
FAREAST INTERNATIONAL UNIVERSITY (FIU)
30 May 2020
R.S.R Tower, House # 50, Road # 11, Block – C, Banani, Dhaka-1213, Bangladesh
2. Page | 2
Table of Contents
INTRODUCTION.............................................................................................................................................3
OBJECTIVES OF THE STUDY...........................................................................................................................3
METHODOLOGY ............................................................................................................................................3
DISCUSSION...................................................................................................................................................3
Supply Chain Management (SCM) and its Framework .............................................................................3
Factors Affecting Effectiveness of SCM ....................................................................................................5
Overview of Existing SCM In Bangladesh RMG Industry...........................................................................5
CONCLUSION.................................................................................................................................................6
RECOMMENDATION .....................................................................................................................................6
REFERENCES..................................................................................................................................................7
3. Page | 3
INTRODUCTION
Effective Supply Chain Management(SCM) is very crucial for RMG industry to remain
competitive in the global market. The Readymade Garment(RMG) Industry of Bangladesh has
turned in to the largest foreign exchange earning sector which is exporting all kinds of apparel
garments to the USA, Europe and other developed countries of the world and importing
unavailable accessories, fabrics and machines from abroad like Japan, China, Hong Kong, Korea,
Taiwan, Pakistan, Indonesia and India. In this context, Bangladesh is struggling with meeting
customer lead time, quality problem and with productivity comparing with other RMG
producing nations. Moreover, the industry experienced few obstructions relating to building
collapse and fire incident which forced the industry into more challenging situation. The
country has no alternative to implement proper SCM in order to achieve the desired export
goal of US$ 50 billion set by government within year 2021. But unfortunately, the level of
effectiveness of SCM is not satisfactory. This study seeks an idea about effectiveness of SCM of
RMG industry in general as well as in Bangladesh context and found it at unsatisfactory level in
Bangladesh.
OBJECTIVES OF THE STUDY
The objective of the study is got to know-
Detail idea about SCM and its effectiveness factors in RMG industry
Overview of existing SCM in RMG sector in Bangladesh
capturing/gathering suggestions and recommendations in increasing effectiveness of
SCM
METHODOLOGY
In preparation of this assignment, secondary data and information from articles on online
newspaper, fashion news website, journals and these paper, term paper and books has been
gathered from the internet and reviewed. Class handout and lecture also used to complete this
assignment.
DISCUSSION
Supply Chain Management (SCM) and its Framework
Supply chain management working as a key success factor for the RMG industry.
That’s why the core focus of factory management is to develop an effective supply chain
management system.
A supply chain is a network of facilities that procure raw materials, transform them into
intermediate goods and then final products, and deliver the products to customers through a
distribution system(Lee & Billington, 1995). It consists of the series of activities and
organisations that resources move through on their journey from initial suppliers to final
customers.
4. Page | 4
Supply Chain Management is mainly related to logistics, but it is applicable to all resources like
manpower, machine, goods/materials, services, information and money. Supply Chain
Management is the process of managing resources, the flow/movement of resources from one
party to another, one place to another place, one department to another department, and one
section to another section as they move in a process from supplier to manufacturer to wholesaler
(Distribution Centre, Regional Distribution Centre) to retailer to consumer.
Fig: Bangladesh RMG SCM Structure
The movement of resources should be in a way so that the availability of the right resources in
the right place, at the right time, with adequate quantity Supply chain management involves
coordinating and integrating these flows both within and among companies.
Effectiveness of supply chain management is defined as an external standard “of how well an
organization is meeting the demands of the various groups and organizations that are concerned
with its activities through its supply chain” (Pfeffer and Salancik 1978). It is said that the ultimate
goal of any effective supply chain management system is to reduce inventory (with the
assumption that products are available when needed). The important thing is supplying the
required resources at a minimum cost.
5. Page | 5
Factors Affecting Effectiveness of SCM
There are factors which impact directly and indirectly on effectiveness of supply chain. They are
forecasting demand based on information such as market research, placing and receiving
customer orders, inventory management, planning of production, communicating between
supply chain(SC) partners, location and shipment/managing distribution.
Fig: Factors Affecting Effectiveness of SCM
Overview of Existing SCM In Bangladesh RMG Industry
Ready Made Garments (RMG) is very important sector for our Bangladesh. It is one of the biggest
and most GDP earning sectors in Bangladesh. Bangladesh has emerged as a key player in RMG
sector since 1978. Textiles and clothing account for about 85% of total export earnings of
Bangladesh. The overall SCM practices in Bangladesh RMG sector require more improvement.
People working in this sector are not generally aware about the recouping the benefits of
implementing proper SCM. Only 5-7% of the companies have separate SCM department (BGMEA,
2016). The general elements of supply chain process in Bangladesh Garment Industry are
Supplier, Garment Industries, Individuals, Raw Materials, Finished Goods, Payment etc. In
addition to that following activities are conducted as part of company’s SCM are Inventory
management, Transportation service procurement, Materials handling, Inbound transportation,
Transportation, Operations management etc. Other elements of SCM including collaborative
planning use of appropriate technology, procuring new machine to improve productivity, training
company personnel, improving quality on a continuous basis are not very satisfactory in
Bangladesh. Moreover, the poor backward linkage and other infrastructural facilities including
port efficiency and custom clearance made the efficient implementation of SCM in the sector
more challenging. Few of the key characteristics of the RMG industry are short life cycle, highly
fluctuating end demand which is changing over time, variety of designs and styles evolving
everyday worldwide, and yarn and cotton supplies from many countries is very dynamic and
difficult to manage (Sen, 2008). So, RMG manufacturing companies should manage the supply
chain in a way that satisfies the needs of the end consumers (Gunasekaran et al., 2008).
Bangladesh RMG manufacturers are importing most of the raw materials including woven fabrics
from China, Pakistan, India, and Indonesia. So, the lead time is becoming longer which is putting
6. Page | 6
a negative impact on competitiveness. Lead time reduction is possible through integrating supply
chain among upstream and downstream partners for making RMG manufacturers competitive
(Nuruzzaman and Haque, 2009). Through using collaborative planning between fabric suppliers
and garment manufacturers in Bangladesh it is possible to produce fabrics before taking orders,
Nuruzzaman et al. (2010) pointed out that along team is a barrier to become competitive in the
world market. Nuruzzaman et al., (2010) mentioned that Bangladesh can create a notable
position in the world’s market by managing different partners involved in supply chain for
reducing lead time.
CONCLUSION
A chain is as strong as its weakest link is. It simply means that one single link is enough to make
the whole chain dysfunctional. The Bangladesh RMG sector has been enjoying price
competitiveness since long as the minimum wage of Bangladesh is still the lowest amongst all
garments manufacturing countries. The lead time now Bangladesh can offer is not very
competitive. RMG business is a time sensitive one; delivering products after scheduled time is of
no use. The ability of supplying small lot size of different styles within short possible time is
considered to be competitive advantage for RMG companies. Reducing the dependency on
imported raw materials and removing middlemen are very vital in making the RMG supply chain
stronger. RMG market has become truly global and competitive Without implementation of
effective SCM in the sector, it will be very difficult for the sector to be become competitive in the
global market. The leaders in the RMG sector should align the SC strategy, use appropriate
technology and software, integrate all SC partners, and share required information with all
strategic partners, follow best practices, adapt ever changing technologies, reduce lead time and
improving port and customs efficiency would make this sector more effective, competitive and
sustainable.
RECOMMENDATION
The SCM process of RMG industry in Bangladesh is not efficient enough comparing to global
standard. In order to improve effectiveness and efficiency, Bangladesh RMG sector needs to do
the followings:
The instable political situation and workers’ unrest put challenge on efficient SCM for
Bangladesh RMG sector. Undisrupted power supplies, coping with new technologies,
removing inefficiencies in port and customs clearance process can play an important role in
promoting efficiency of SCM in RMG sector of Bangladesh.
There is acute shortage of manpower who understand the complex SCM of RMG sector.
Industry needs to establish a dedicated SCM department and to train them on SCM.
7. Page | 7
Buyers now are emphasizing on total cost of ownership (TCO) in purchasing RMG products
instead of price alone. TCO can be minimized through proper and efficient implementation
of SCM in this sector by linking all parties involved in the chain.
Vertical and horizontal integration of all the parties involved in the extended SC can ensure
desired lead time by the customers.
Companies should align their SC strategies with all processes of business to improve the
overall efficiency.
Port authority should improve their SCM efficiency and Government need to improve all
infrastructural facilities for improving efficiency of SCM of Bangladesh RMG sector.
Sophisticated software systems with web interfaces can be introduced as a solution for
successful SCM which promise to provide part or all the SCM service to companies
Direct marketing and elimination of middlemen can help establish an effective supply chain
system. It is very difficult to make a combined and coordinated system among the interest
groups involved at present. Miscommunication and misinformation at any point hamper the
whole process.
REFERENCES
http://www.fashionpress24.com/supply-chain-management-of-bangladesh-readymade-
garments-industry
https://www.thedailystar.net/addressing-problems-in-supply-chain-3664
https://thefinancialexpress.com.bd/supply-chain-managers-work
https://www.ijsr.net/archive/v5i4/NOV162740.pdf
Logistics and Supply Chain Management by Martin Christopher.
Beamon, B. M. (1999). Measuring Supply Chain Performance, International Journal of
Operations and Production Management, 19(3), 275-292.
Haque A. Lead time management in the garment sector of Bangladesh: an avenue for survival
and growth. European Journal of Scientific Research. 2009; 33: 617-629.