Anole Hot Runner Controller

ANOLE HOT RUNNER runner designed in Portugal and manufacturered in
China,it is hot runner system with good quality,service and price. Offering you solutions for hot runner system design,hot runner manufacturing and hot runner installation and hot
runner after sales service. ANOLE HOT RUNNER manufacturing was founded in 2000, ANOLE Injection Molding Technology Co. is a technological intensive Sino-Portuguese joint
venture with the concentration upon the HOT RUNNER research, development and service of high-tech plastic injection mould HOT RUNNER . ANOLE HOT RUNNER manufacturing
is located in Huangyan, Taizhou City, Zhejiang—town of mould in china, registered capital of 1.5 million USD and the average yearly output of 30,000 tips of HOT RUNNER nozzle tips.
ANOLE HOT RUNNER won an excellent reputation from international markets for her reliable quality and stable performance.
CONTROLLERS FOR HOT RUNNER SYSTEM
TEMPERATURE CONTROLLER 温度控制器
SEQUENCE CONTROLLER 时序控制器
HEATING ACCESSORIES 加热元件
PART 1:
PART 2:
PART 3:

PART TEMPERATURE CONTROLLER www.anole-hot-runner.com
Fisrlty: PID control mode:
PID control mode outputs the power depending on the calculation of the proportion.
integration ,differentiation for the input signal getting from thermocouple .proportion makes the output
and the input keep proportional relationship. Integration makes the speed of the change of output keep
proportional relationship with the change of input. Differentiation used the quick response of differential
principle to let the output reflect fast while meeting interference.
Fuzzy control mode :
Fuzzy control mode uses fuzzy math calculation principle to restrain the temperature overshoot(the
temperature value exceeds the set value) so that it can improve its response to external interference.
Fuzzy control mode makes the controller respond earlier than the temperature overshoot to output the
suitable power by real-time monitoring and remembered empirical data then to restrain the overshoot.
Diagram 2 is a comparison signification.
Soft mode:
Soft mode automatically enables the temperature to rise as slow as 0.3℃/S by limiting the output while
the temperature of hot runner is lower than 100℃.Hereby it can protect the heating elements by
eliminating the moisture gradually in them.
Mixed control mode:
After soft mode the temperature rises as fast as 1℃/S until get into the range of fuzzy adjusting state
near the setting temperature .In this range the temperature would drop 1-20℃ depending on different
load to let the fuzzy control program test and collect the loading data and give the hot runner nozzles
and manifolds enough time to distribute temperature evenly. After fuzzy adjusting the controller gets
into PID control mode.In the PID mode there would be a 0-10℃ overshoot depending on different load.
1
ANOLE offers two basic types of temperature controller box:intelligent type and insert type.the main
difference between these two types is :comparing to intelligent type ,insert type is more convienent
for replacement when any zone fails.for intelligent type.the customer need to replace the failed controller
by themselve.which means the customer need to know how the wire connected.or you can asked the
supplier to fix the problem .but then the time will be wasted.
But no matter which type of temperature controller is .the working method is the same, can be the following
4 working methods.
and also ,Anole offers our standard wire connection with mould.but meanwhile can also be customelized/
1

ElectricEiringConnection
ElectricEiringConnectionElectricEiringConnectionElectricEiringConnection
www.anole-hot-runner.com
www.anole-hot-runner.comwww.anole-hot-runner.comwww.anole-hot-runner.com
TEMPERATURECONTROLLER
TEMPERATURECONTROLLERTEMPERATURECONTROLLERTEMPERATURECONTROLLER
2

Thewireconnection
canalsobecustomed
Thewireconnection
canalsobecustomed
3

INTELLIGENT TYPE TEMPERAUTRE CONTROLLER
Function specifications and advantage
Basic technical data-
Type: intelligent type
Temperature precision:±1℃
Type of thermocouple: J、K、B、E、T、S、R
Soft mode ：0.3℃/S under 100℃
Rated output current:16A
Environment Temp:-50℃-500℃
Control temp.range:0℃-500℃
Temp.sampling period:0.5℃
Heating rate:1℃/S over 100℃.
Intelligent type temp.controller with20zones
Fuction specification
℃/°F switch Support ℃&°F temp. scale and can switch each other
Thermocouple open protection When thermocouple open the buzzer & light alarm ,the output
will be cut off
Thermocouple short protection When thermocouple short circuit the buzzer & light alarm ,the
output will be cut off
Load open protection When the load open the buzzer & light ,the output will be cut
off
Load short protection When the load short circuit the buzzer & light ,the output will
be cut off
Power wrong phase protection When the single phase voltage of the controller was connected
to the line voltage of the three phase the controller will stop
working unless the right connection is recovered
Thermocouple & heaters wrong
connected protection
When the thermocouple and the heating element were wrong
connected with each other the buzzer & light alarm. The
output will be cut off
Disadvantage: the customer need a professional person to connected the wires when the controller fails.
4

INSERT TYPE TEMPERATURE CONTROLLER
Function specifications and advantage
Type: intelligent type
Temperature precision:±1℃
Type of thermocouple: J、K、B、E、T、S、R
Soft mode ：0.3℃/S under 100℃
Rated output current:16A
Environment Temp:-50℃-500℃
Control temp.range:0℃-500℃
Temp.sampling period:0.5℃
Heating rate:1℃/S over 100℃.
OTHER ADVANTAGES:
-measures the strength of the current in each zone
-shows the current output as a percentage of the maximum
-allows you to increase (decrease) in all temperature zones with one button on the scheduled time -
useful if you run the molds
-allows you to control the injector by hand (in case of breakage thermocouple) with reference to
neighboring injectors by power
-allows to define working correctly thermocouples (in the case of an earth fault)
-allows to define breakage of thermocouple and heater
-produces a pre-drying hot runner system - reduces the oxidation of contacts (which often leads to
breakage of heaters)
-connects all the elements of hot runner system (injectors, manifold, bushing) and controls heating,
taking into account inertness of all elements (disables fast heating elements to heat lagging behind),
which leads to energy savings.
8

Hot runner temperature controller card operation panel instructions:
Operation panel instructions：
A. display current temperature parameter mode;
Display parameter serial number
B. alarm lamp
C. display set temperature; parameter mode:
. display concrete parameter Manual output
mode; display manual output percent and
electricity
D. standby indicator light
E. manual indicator light
F. set values adjustment function keys (up)
G. set values adjustment function keys (down)
H. alarm information compatable
I. heating indicator
J. manual indicator
K. menu function setting
L. confirms and switches parameter
M．Power switch
Operate:
1. （1）Open power switch and turn into working condition preset by manufacturer.
（2）Press 【▲】【▼】to adjust temperature..
（3）Press 【SET】to check output percent..
（4）Press 【SET】to check output electricity.
（5）Press 【MODE】to switch automatic, manual and standby mode.
（6）Manual mode: press 【▲】【▼】to adjust output percent.
（7）Restore factory setting: press 【MODE】whilst holding the 【SET】to power off, reboot can
restore factory setting.
（8）Automatic mode: operating mode in generally working condition, the controller control the
temperature in accordance with setting temperature.
（9）Manual mode: in particular cases (such as thermocouple fault), can provide appropriately
output setting to switch to manual mode and maintain equipments operation until correct the
fault. Press 【MODE】one minute to start manual mode, press 【▲】【▼】to adjust output
percent.
（10）Soft start mode: A. Prevent the heater strip wetted, and the heater will be damaged by over
electricity. The heater strip is dehumidifier by using soft start mode (dehumidifier) function
in low voltage condition.
B. Test thermocouples and heaters in low electricity when starting up.
9

Menu setting: press【MODE】twice, one minute per time and enter into standby mode, the standby
indicator lights up. Then, press SET key to start menu setting.
（1）Menu set by user
 Press 【SET】to start menu.
 Press 【SET】parameter of the layer.
 Use 【▲】【▼】to switch parameters.
 Press【MODE】to save and log out menu when complete setting.
 The menu page is shown on PV screen; setting number is shown on SV screen.
Wrong indication meter set factory value
No. Wrong
indication
description
1 TC OP Thermocouple open circuit
2 TC RE Thermocouple positive and
negatives reverse connected
3 HT OP Heater strip open circuit
4 TR ST SCR short circuit
PG1
Thermocouple type choice.
press【▲】to choose J-type thermocouple, SV shows J.
press【▼】 to choose K-type thermocouple, SV shows K.
press【SET】to go to next page or press【MODE】to save and log out menu.
PG2
Set temperature unit.
press【▲】to choose Celsius as temperature unit, SV shows C.
press【▼】 to choose Fahrenheit as temperature unit, SV shows F
press【SET】to go to next page or press【 MODE 】to save and log out menu
PG3
Set high temperature alarm.
When temperature is higher than set, high temperature alarm will start, PV screen will
show H I and sound alarm call. At the same time cut off output.
press【▲】【▼】to set the number with 00-99. The factory value is +30.
PG4
Set low temperature alarm.
When temperature is lower than set, low temperature alarm will start, PV screen will show
L O and sound alarm call. At the same time cut off output.
press【▲】【▼】 to set the number with 99-00. The factory value is -30.。
PG5
Set soft start mode output time.
press【▲】【▼】to set the soft start tome with 1-10min, factory value is 4 min .
the actual temperature reach or over 93C//230F, it will enter into【automatic mode】，soft start
function won’t work any longer.
Don’t change soft start mode ratio without special circumstances.
No. menu Set value
1 Set thermocouple type J
2 Set temperature unit C
3 Alarm buzzer ON
4 High temperature alarm 30C
5 Low temperature alarm -30C
6 Soft start mode output time 4 minutes
7 Manual output percent 0%
8 Set working temperature 200C
10

SEQUENCE CONTROLLER
Mathematic controlling principle and specifications
Control zones:1-28 zones
Time resolution:0.1S
Range of time:0.1-999.9S
Input:12V/2mA,24V/5mA, 36V/7mA
Output:16-24V/500mA
voltage: can be customed.
Anole hot runner sequence controller can individually set the open and close time of each valve gate
nozzle so that to control the following of the melted plastic in the cave of the mold to improve the
quality of the injected parts.
Based on the injection starting signal of the injector the delay period of keeping close of the nozzle can
be set, after the delay period the nozzle opens until the set open period finished .The nozzle would
close at the same time with the finishing injection signal of the injector while the finishing time of the
set open period had been later than it.
11

PART2-Sequential controller operation
explanation
1.Purpose
The sequential controller applies to the valve gate type hot runner system, used in
controlling the mold injection time. It makes the injection time of each nozzle under
efficiency control in mold injection, and has the following superiority:
•eliminates the fusion mark on the product’s surface, or it resets the product’s surface
fusion mark position, thus achieving the quality improvement for forming the product;
•through adjusting the injection quantity, improving the quality, preventing the
phenomenon of defecting or filling not arrived occurred.
•injection molding with a sequential controller, all runners are not open at the same time,
therefore it can be injection in the smallest clamping force situation;
•Through enhance injection's rate, this enables the product flow marking to achieve the
optimum condition
2.Specification parameter
Main power input
Single-phase alternating current 95-240VAC //
50/60HZ
Injection sign input
Direct 24VDC//alternating110V/220V//
Switch signal can be elect
Electromagnetism valve voltage Direct 24VDC// alternating110V//220V、
Control time scope 0 — 900seconds
Control action pattern
Two sections timing control pattern or four section
timing control pattern can be elected
Control working pattern A&B two kinds of working patterns can be elected
Control time precision pattern 0.1second //0.01second can be elected
Hand control Manual opening and closure through solenoid valve
Operating temperature scope -10°C ----- +50°C
12

3.
1：Control work pattern lamp（A）
2: Control work pattern lamp (B)
3: closing time demonstration
4: opening time demonstration
5: Closes the indicating lamp
6: Standby indicator
7:Turn on the indicating lamp
8: Setting value adjustment functional key(Up)
9: Manipulating key
10 Setting value adjust function key(Down)
11: Menu function establishment key
12:Power key
13:Hand pull hole
14: Pattern information comparative table
15: core fixing hole
4.Time sequence controller operation
A：【ON/OFF】press the button of the power
B：Choose Control action pattern:
Two sections timing control pattern or four section of timing control pattern(detailed
introduced in page 6)
1. Under succession control card starting condition,Press both【SET】or【UP】for a
second, Upper extreme monitor demonstrate【–TD-】, Lower demonstration current
control model【02】or【04】
2.Presses the up and low key adjust to control pattern【02】or【04】;
3.press【SET】for one second to withdrawal parameter establishment
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C：Two section of timed control establishments
1.chosen of two working control pattern
Press 【 SET 】 for a second to enter in parameter establishment, upper monitor
demonstrate【A-b】，lower demonstrate【A】or【b】,press up or low key adjust to B or
A pattern; press【SET】for one second to withdrawal parameter establishment.
2.chossen of time precision control pattern
Press【SET】for one second to enter in parameter establishment，upper monitor
demonstrate【A-b】 ,then press【SET】for one second，upper monitor demonstrate
【dot】,lower demonstrate【0.01】or【0.1】,press up or low key adjust time precision
to 0.1second to 0.01second, press【SET】for one second to withdrawal parameter
establishment.
3. Delay time establishment
demonstrate【A-b】 ,then press【SET】twice, upper monitor demonstrate【delt】,
lower demonstrate the delay time, press up or low key adjust the delay time; press【SET】
for one second to withdrawal parameter establishment.
4. Runner opening hour establishment
demonstrate【A-b】, lower demonstrate B pattern, then press【SET】three times，
upper monitor demonstrate【opnt】,lower demonstrate the runner opening time ,press
up or low key to adjust the runner opening time，press【SET】for one second to
withdrawal parameter establishment.。
NOTE！Runner opening hour establishment can only under the B pattern.
D：Four time period control
1.choosen of working control pattern
demonstrate【A-b】, lower demonstrate【A】or【b】press up or low key adjust to
B or A pattern; press 【 SET 】 for one second to withdrawal parameter
establishment.
2.chossen of time precision control pattern
press【SET 】for one second to enter in parameter establishment，upper monitor
demonstrate 【 A-b 】 ,then press 【 SET 】 upper monitor demonstrate
【dot】,lower demonstrate【0.01】or【0.1】,press up or low key adjust time
precision to 0.1or 0.01second; press 【 SET 】 for one second to withdrawal
parameter establishment.
3.delay time【T1】establishment
demonstrate 【 A-b 】 ,then press 【 SET 】 twice, upper monitor demonstrate
14
chosen of

【T1】,lower demonstrate delay time , press up or low key adjust delay time,
press【SET】for one second to withdrawal parameter establishment.
4.running opening time【T2】establishment
press【SET】for one second to enter in parameter establishment，upper monitor
demonstrate【A-b】, lower demonstrate B pattern, press【SET】for three times，
upper demonstrate 【T2】,lower demonstrate runner opening time, press up or
low key to adjust runner opening time ， press 【 SET 】 for one second to
withdrawal parameter establishment.
5.delay time 【T3】establishment
press【SET】for one second to enter in parameter establishment，upper monitor
demonstrate【A-b】, lower demonstrate A or B pattern, press【SET】for four times，
upper monitor demonstrate【T3】,lower demonstrate delay time, press up or low key to
adjust delay time ; press【SET】for one second to withdrawal parameter establishment.
6.runner opening time 【T4】establishment
demonstrate【A-b】, lower demonstrate B pattern, then press【SET】for five time，
upper demonstrate【T4】,lower demonstrate runner opening time, press up or low key to
adjust runner opening time，press【SET】for one second to withdrawal parameter
establishment.
E：Manual operation
Press【OPEN/DELAY】to make solenoid valve manual opening and closure
Note 1：Signal input output voltage choice
Input signal/switching signal choice
15

Switching signal
Output voltage chosen
NOTE2：
1：Two section of timed control movement pattern condition explanation
1）:A pattern
Chosen of A pattern: after received the injection signal, in the delay time , runner gate
is closed, after the delay time, runner gate open till the injection finished
Example：injection time 10seconds, delay time（T1）3 seconds
Process: three seconds after received the injection signal ,
Runner gate open, continuing for 7seconds,then closed.
2）B pattern
Chosen of B pattern: after received the injection signal, in the delay timeT1,runner
gate continuing closed, after the delay time, runner gate open,(according to the
established time T2),after the runner open time, gate begin continuing closed.
16

Example: injection time 10seconds,delay time 3seconds,runner open time4seconds,
Process: three 3 seconds after receive injection signal, runner gate continuing open
for 4 seconds, then closed.
2. Four section of timed control movement pattern condition explanation
1）A pattern
Chosen of A pattern: after received the injection signal,
T1 runner gate close then T2 gate open then T3 gate close then T4 gate open.
When the injection signal disappear, no matter which period it in ,its established time
work cycle will be over, the runner gate also close.
2）B pattern
Chosen of B pattern: after received B pattern,T1 runner gate closed then T2 gate
open then T3 gate closed then T4 gate closed.
In this pattern, once the injection cycle begin, no matter the injection signal on or
not, it begin work with the established time, till the four period finished, then runner
gate closed.
17

HEATING ACCESSORIES
Manifold thermocouple German nozzle heater German manifold heaters
German heater German nozzle heater accessories for meter SCR
Cable with 16 pins cable with 24 pins connector(6pins、10pins、16pins、24pins
ANOLE INTRODUCTION
ANOLE hot runner mould injection system is developed by hot runner designed in Portugal and
made in China,it is hot runner system with good quality, service and price. Offering you solutions
for hot runner system design,hot runner manufacturing and hot runner installation and
hot runner after sales service. ANOLE hot runner manufacturing was founded in 2000, ANOLE
Injection Molding Technology Co. is a technological intensive Sino-Portuguese joint venture with the
concentration upon the HOT RUNNER research, development and service of high-tech plastic injection
mould hot runner . ANOLE HOT RUNNER manufacturing is located in Huangyan, Taizhou City,
Zhejiang—town of mould in china, registered capital of 1.5 million USD and the average yearly output of
30,000 tips of HOT RUNNER nozzle tips. ANOLE HOT RUNNER won an excellent reputation from
international markets for her reliable quality and stable performance
Thank you very much for your suppoert .Anole will do our very best to satisfy you.
www.anole-hot-runner.com
PART2
18

Anole Hot Runner Controller

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