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Formulation and In-Vitro
 Evaluation of Ketotifen
  Fumarate Oral Strips


                           1
2
Introduction


               3
Fast- dissolving drug delivery systems were first
 developed in the late 1970s as an alternative to
  conventional dosage forms for pediatric and
  geriatric patients who experience difficulties
   in swallowing traditional oral solid-dosage
                      forms




                                                    4
Lyophilized
                  systems




               Fast-dissolve
               technologies


                               Compressed
  Oral thin
                               tablet-based
films (OTFs)
                                 systems



                                              5
Oral Strip

A thin film that is
 prepared using
   hydrophilic
  polymers that
     rapidly
 dissolves on the
tongue or buccal
      cavity




                      6
 Active pharmaceutical ingredient (API) 1 - 30%
 Strip forming polymers 40 - 50%
 Plasticizers 0 -20%
 Surfactants
 Sweetening agents
 Saliva stimulating agents
 Flavoring agents
 Coloring agents
 Stabilizing and thickening agents


                                                   7
Solvent
                   casting


Electrostatic
  spinning                      Hot melt
   method                       extrusion


                Manufacturing
                  Methods



                                Semisolid
  Rolling
                                 casting


                    Solid
                 dispersion
                 extrusion


                                            8
Drug Used in the Study
             Ketotifen Fumarate



                                        C19H19NOS.C4H4O4

                                         Mwt.= 425.50

                                           pKa= 8.75

                                          Log P = 4.99

                                       Oral bioavailability
  4-(1-Methylpiperidin-4-ylidene) -      of 50% due to
  4Hbenzo [4, 5] cyclohepta [1, 2-b]    hepatic first pass
thiophen-10(9H)-one monofumarate          metabolism




                                                              9
Aim of the Study



This study aims to formulate ketotifen fumarate
      as oral dissolving films, to improve the
  bioavailability by avoiding hepatic first-pass
                    metabolism




                                               10
Chapter Two
Experimental
               11
 Determination of melting point
 Determination of λ max
 Construction of calibration curves
 Fourier transform infrared spectroscopy (FTIR)
 Determination of pH- solubility profile




                                                   12
Preparation of Ketotifen Fumarate Oral Films

              Heating
                                                          Add
              stirring
                                              KF ,plasticizer, surfactant,
                                             Na saccharin, citric acid and
Dissolving                                             mannitol
polymer in                   Cooling to
20 ml D.W                      room
                            temperature


              Rest for 24                              drying
Dispersion     hours to
stirred for   remove all
30 minutes      the air
               bubbles
                                          casting


                                                                      13
Composition of Ketotifen Fumarate Oral Films
                 Formulas




                                               14
Formulation Variables Studied
 Type of film forming polymer
 Type of plasticizer
 Concentration of plasticizer
 Concentration of the selected polymer
 Type of surfactant
 Concentration of surfactant




                                          15
Evaluation of Ketotifen Fumarate Oral Films

 Drug content uniformity
 Visual inspection
 Weight variation
 Thickness measurements
 Folding endurance
 Tensile testing of the films (tensile strength ,
  elastic modulus , percent elongation , strain )
 Disintegration test ( in -vitro disintegration study
  , in -vivo disintegration study)
 Surface pH measurement

                                                         16
 In –vitro dissolution study
 Comparison of selected formula F17 with traditional
  tablet (Zaditen® )and (Asmafort ®) for drug release
  profile in 0.1 N HCL as dissolution medium
 In –vitro permeation study
 Drug polymer compatibility study
 FTIR spectroscopy
o Drug
o Blank polymer
o Physical mixture of polymer and the drug




                                                        17
Stability Studies
 Stability Studies (Effect of Humidity)
 F17 stored at humidity oven 40˚C /75 ± 5 % RH for
  duration of three months
 Tested for various physical mechanical tests
                    Stability study
          (Accelerated Temperature Effect)

  F17 stored in ovens at different temperatures of
 40°C, 50 ° C, and 60 ° C for three months and analysis
                     for drug content

                                                      18
Statistical analysis
 One way analysis of variance (ANOVA) test was
 used, and (P <0.05) was considered to be statistically
 significant




                                                          19
Results and Discussion




                         20
Characterization of Ketotifen Fumarate
             Determination of Melting Point
The melting point of ketotifen fumarate after drying was
 190⁰C
                Determination of λ max
   UV scan in 0.1N HCL (pH 1.2), phosphate buffers (pH 6.8) and
                 (pH 7.4) showed λ max. at 300 nm



                                  300 nm




                                                                  21
Construction of Calibration Curves

          pH 1.2




pH 7.4                                pH 6.8




                                               22
Fourier Transform Infrared
           Spectroscopy (FTIR)




                  3074.53


                                                      856.42


3100-3000
                            1651.12     1321.28   1255.7       790.84




            FTIR spectra of pure ketotifen fumarate
                                                                        23
                            powder
Determination of pH-Solubility Profile



       pH          Solubility of KF (mg/ml)

        1.2                 44.17

       6.8                   10

        7.4                  8.2




                                              24
25
Moderate
                  tensile
                 strength

High percent                      High
drug release                   %Elongation

                 Oral
                 Film
     Short
disintegration                 High strain
     time

                 Low elastic
                  modulus



                                             26
Effect of type of polymer
Formula code    In vivo DT(sec)      Folding           Strain          T80%
                                    endurance


F1(HPMC 6cp)        30.0±1              110            0.047            5.2

 F2(NaCMC)         90.0±3.1              2          Not available        4

  F3(PVA)          110.0±5              >300            1.48            1.8

 F4(Gelatin)     Not available      Not available   Not available   Not available

 F5 (Xanthan)      60.0±3.3       Not available     Not available        40




                                                                                    27
Effect of type of plasticizers and their concentrations



 Formula code     In vivo DT(sec)   Folding endurance   Strain
 F1(Gly 17.14%)       30.0±1              110           0.047
 F6(Gly 21.14%)      29.0±2.5             128           0.049
 F7(Gly 13.14%)      32.0±4.1              35           0.021
F8(PEG 17.14%)        31.0±1              220           0.035
F9(PEG 21.14%)       30.2±2               ˃300          0.056
F10(PEG 13.14%)      33.0±2.2             150           0.017
F11(PG 17.14%)       31.0±2.8              80           0.021
F12(PG 21.14%)       33.0±3.1              92           0.043
F13(PG 13.14%)        36.0±4               20           0.019



                                                                 28
Effect of type of plasticizers and their concentrations
       Formula   F6      F8      F9     F10     F12
         code

        T80%     4.8     7.0     4.1     9.3     3.0
       D2min%    57.3   37.05   55.45   28.33   63.07




                                                          29
Effect of Concentration of Hydroxypropyl
                   methylcellulose
 Formula       In vivo DT    Folding     Tensile   T80%   D2min%
   code           ( sec)    Endurance   Strength
                                         (MPa)
F9(68.64%)     30.2±2       >300         13.41     4.1     55.45
F14(64.64%)    28.6±1       >300         12.88     4.1     61.93
F15(70.97%)    33.0±1       >300         14.76     4.6     51.53
F16(61.64% )   24.6±2.5     >300         11.83     3.7     65.93




                                                                   30
Effect of Type and Concentration of Surfactants

  Formula       In vivo DT    Folding    Strain   T80%   D2min%
    code           ( sec)    Endurance

     F17          20.4±1       >300      0.033    2.1     74.77
(tween 6.28%)
    F18           38.6±1       >300      0.038    5.3     48.24
(span 6.28%)




                                                                  31
Formula code      In vivo     Folding    Strain   T80%   D2min%
                   DT(sec)    Endurance
     F16
                   24.6±2.5     >300      0.039    3.7     56.93
(Tween 2.28%)
     F17
                   20.4±1       >300      0.033    2.1     74.77
(Tween 6.28%)
      F19
                   29.4±3       >300      0.029    4.1     55.62
(0.0%surfactant)




                                                                   32
Comparative Study
Formula source   T80%   D2min
     F17         2.1    74.77
   Zaditen®      3.6    51.82
  Asmafort®      5.2    41.66




                                33
In- vitro
   Permeation
      Study

   The results indicated
that   ketotifen   fumarate
permeated    through    the
sheep sublingual mucosa
and hence could possibly
permeate     through    the
human buccal membrane
also


                              34
Drug –Polymer Compatibility Study




FTIR spectra of pure ketotifen fumarate powder
                                                 35
FTIR spectra of hydroxypropyl
       methylcellulose          36
FTIR spectra of the physical mixture of ketotifen
 fumarate and hydroxypropyl methylcellulose
                                                    37
Stability Studies( Effect of Humidity)

   Properties       Before storage   After storage
 Drug content%          98.10            97.5
 Thickness(mm)       0.136 0.02       0.132 0.01
 Tensile strength        11              10.8
  Elongation %           3.31            2.77
 Elastic modulus       332.32           389.89
     Strain             0.033           0.027
Folding endurance       ˃300            ˃300

 In vivo DT(sec)       20.4 1           20.1 1
In vitro DT (sec)      22.74 1          21.5 2
   Surface pH            5.9              6



                                                     38
Stability Studies( Effect of Temperature)
         Temperature(°C)                          K (week-1)
                40                                 1.5×10-3
                50                                 3.08×10-3
                60                                 4.6×10-3




The estimated shelf life of the selected formula was found to be 167.7
weeks or about 3.5 years
                                                                         39
Conclusions
 The best film forming polymer was hydroxypropyl
    methylcellulose
   Polyethylene Glycol 400 was the best plasticizer
   Decreasing the concentration of HPMC resulted in faster
    disintegration and drug release rates of ketotifen fumarate
    oral films
   The disintegration and the drug release rates were faster
    for films prepared with hydrophilic surfactant (tween 80)
    than that for films prepared with span 80
   As the concentration of tween 80 is increased, both the
    disintegration and the drug release rates increased

                                                                  40
 Amongst the nineteen formulas, the formula F17 which
 contain (61.64% w/w) of HPMC, (21.14% w/w) of
 PEG400, and (6.28%w/w) of tween 80 showed fastest
 disintegration time 20.4seconds, T80% 2.1 minutes, the
 D2 min % 74.77% and satisfactory mechanical properties




                                                          41
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Formulation and evaluation of buccal disintegrating tablet of anticonvulsant ...
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Amera thesis

  • 1. Formulation and In-Vitro Evaluation of Ketotifen Fumarate Oral Strips 1
  • 2. 2
  • 4. Fast- dissolving drug delivery systems were first developed in the late 1970s as an alternative to conventional dosage forms for pediatric and geriatric patients who experience difficulties in swallowing traditional oral solid-dosage forms 4
  • 5. Lyophilized systems Fast-dissolve technologies Compressed Oral thin tablet-based films (OTFs) systems 5
  • 6. Oral Strip A thin film that is prepared using hydrophilic polymers that rapidly dissolves on the tongue or buccal cavity 6
  • 7.  Active pharmaceutical ingredient (API) 1 - 30%  Strip forming polymers 40 - 50%  Plasticizers 0 -20%  Surfactants  Sweetening agents  Saliva stimulating agents  Flavoring agents  Coloring agents  Stabilizing and thickening agents 7
  • 8. Solvent casting Electrostatic spinning Hot melt method extrusion Manufacturing Methods Semisolid Rolling casting Solid dispersion extrusion 8
  • 9. Drug Used in the Study Ketotifen Fumarate C19H19NOS.C4H4O4 Mwt.= 425.50 pKa= 8.75 Log P = 4.99 Oral bioavailability 4-(1-Methylpiperidin-4-ylidene) - of 50% due to 4Hbenzo [4, 5] cyclohepta [1, 2-b] hepatic first pass thiophen-10(9H)-one monofumarate metabolism 9
  • 10. Aim of the Study This study aims to formulate ketotifen fumarate as oral dissolving films, to improve the bioavailability by avoiding hepatic first-pass metabolism 10
  • 12.  Determination of melting point  Determination of λ max  Construction of calibration curves  Fourier transform infrared spectroscopy (FTIR)  Determination of pH- solubility profile 12
  • 13. Preparation of Ketotifen Fumarate Oral Films Heating Add stirring KF ,plasticizer, surfactant, Na saccharin, citric acid and Dissolving mannitol polymer in Cooling to 20 ml D.W room temperature Rest for 24 drying Dispersion hours to stirred for remove all 30 minutes the air bubbles casting 13
  • 14. Composition of Ketotifen Fumarate Oral Films Formulas 14
  • 15. Formulation Variables Studied  Type of film forming polymer  Type of plasticizer  Concentration of plasticizer  Concentration of the selected polymer  Type of surfactant  Concentration of surfactant 15
  • 16. Evaluation of Ketotifen Fumarate Oral Films  Drug content uniformity  Visual inspection  Weight variation  Thickness measurements  Folding endurance  Tensile testing of the films (tensile strength , elastic modulus , percent elongation , strain )  Disintegration test ( in -vitro disintegration study , in -vivo disintegration study)  Surface pH measurement 16
  • 17.  In –vitro dissolution study  Comparison of selected formula F17 with traditional tablet (Zaditen® )and (Asmafort ®) for drug release profile in 0.1 N HCL as dissolution medium  In –vitro permeation study  Drug polymer compatibility study  FTIR spectroscopy o Drug o Blank polymer o Physical mixture of polymer and the drug 17
  • 18. Stability Studies  Stability Studies (Effect of Humidity)  F17 stored at humidity oven 40˚C /75 ± 5 % RH for duration of three months  Tested for various physical mechanical tests Stability study (Accelerated Temperature Effect)  F17 stored in ovens at different temperatures of 40°C, 50 ° C, and 60 ° C for three months and analysis for drug content 18
  • 19. Statistical analysis  One way analysis of variance (ANOVA) test was used, and (P <0.05) was considered to be statistically significant 19
  • 21. Characterization of Ketotifen Fumarate  Determination of Melting Point The melting point of ketotifen fumarate after drying was 190⁰C  Determination of λ max UV scan in 0.1N HCL (pH 1.2), phosphate buffers (pH 6.8) and (pH 7.4) showed λ max. at 300 nm 300 nm 21
  • 22. Construction of Calibration Curves pH 1.2 pH 7.4 pH 6.8 22
  • 23. Fourier Transform Infrared Spectroscopy (FTIR) 3074.53 856.42 3100-3000 1651.12 1321.28 1255.7 790.84 FTIR spectra of pure ketotifen fumarate 23 powder
  • 24. Determination of pH-Solubility Profile pH Solubility of KF (mg/ml) 1.2 44.17 6.8 10 7.4 8.2 24
  • 25. 25
  • 26. Moderate tensile strength High percent High drug release %Elongation Oral Film Short disintegration High strain time Low elastic modulus 26
  • 27. Effect of type of polymer Formula code In vivo DT(sec) Folding Strain T80% endurance F1(HPMC 6cp) 30.0±1 110 0.047 5.2 F2(NaCMC) 90.0±3.1 2 Not available 4 F3(PVA) 110.0±5 >300 1.48 1.8 F4(Gelatin) Not available Not available Not available Not available F5 (Xanthan) 60.0±3.3 Not available Not available 40 27
  • 28. Effect of type of plasticizers and their concentrations Formula code In vivo DT(sec) Folding endurance Strain F1(Gly 17.14%) 30.0±1 110 0.047 F6(Gly 21.14%) 29.0±2.5 128 0.049 F7(Gly 13.14%) 32.0±4.1 35 0.021 F8(PEG 17.14%) 31.0±1 220 0.035 F9(PEG 21.14%) 30.2±2 ˃300 0.056 F10(PEG 13.14%) 33.0±2.2 150 0.017 F11(PG 17.14%) 31.0±2.8 80 0.021 F12(PG 21.14%) 33.0±3.1 92 0.043 F13(PG 13.14%) 36.0±4 20 0.019 28
  • 29. Effect of type of plasticizers and their concentrations Formula F6 F8 F9 F10 F12 code T80% 4.8 7.0 4.1 9.3 3.0 D2min% 57.3 37.05 55.45 28.33 63.07 29
  • 30. Effect of Concentration of Hydroxypropyl methylcellulose Formula In vivo DT Folding Tensile T80% D2min% code ( sec) Endurance Strength (MPa) F9(68.64%) 30.2±2 >300 13.41 4.1 55.45 F14(64.64%) 28.6±1 >300 12.88 4.1 61.93 F15(70.97%) 33.0±1 >300 14.76 4.6 51.53 F16(61.64% ) 24.6±2.5 >300 11.83 3.7 65.93 30
  • 31. Effect of Type and Concentration of Surfactants Formula In vivo DT Folding Strain T80% D2min% code ( sec) Endurance F17 20.4±1 >300 0.033 2.1 74.77 (tween 6.28%) F18 38.6±1 >300 0.038 5.3 48.24 (span 6.28%) 31
  • 32. Formula code In vivo Folding Strain T80% D2min% DT(sec) Endurance F16 24.6±2.5 >300 0.039 3.7 56.93 (Tween 2.28%) F17 20.4±1 >300 0.033 2.1 74.77 (Tween 6.28%) F19 29.4±3 >300 0.029 4.1 55.62 (0.0%surfactant) 32
  • 33. Comparative Study Formula source T80% D2min F17 2.1 74.77 Zaditen® 3.6 51.82 Asmafort® 5.2 41.66 33
  • 34. In- vitro Permeation Study The results indicated that ketotifen fumarate permeated through the sheep sublingual mucosa and hence could possibly permeate through the human buccal membrane also 34
  • 35. Drug –Polymer Compatibility Study FTIR spectra of pure ketotifen fumarate powder 35
  • 36. FTIR spectra of hydroxypropyl methylcellulose 36
  • 37. FTIR spectra of the physical mixture of ketotifen fumarate and hydroxypropyl methylcellulose 37
  • 38. Stability Studies( Effect of Humidity) Properties Before storage After storage Drug content% 98.10 97.5 Thickness(mm) 0.136 0.02 0.132 0.01 Tensile strength 11 10.8 Elongation % 3.31 2.77 Elastic modulus 332.32 389.89 Strain 0.033 0.027 Folding endurance ˃300 ˃300 In vivo DT(sec) 20.4 1 20.1 1 In vitro DT (sec) 22.74 1 21.5 2 Surface pH 5.9 6 38
  • 39. Stability Studies( Effect of Temperature) Temperature(°C) K (week-1) 40 1.5×10-3 50 3.08×10-3 60 4.6×10-3 The estimated shelf life of the selected formula was found to be 167.7 weeks or about 3.5 years 39
  • 40. Conclusions  The best film forming polymer was hydroxypropyl methylcellulose  Polyethylene Glycol 400 was the best plasticizer  Decreasing the concentration of HPMC resulted in faster disintegration and drug release rates of ketotifen fumarate oral films  The disintegration and the drug release rates were faster for films prepared with hydrophilic surfactant (tween 80) than that for films prepared with span 80  As the concentration of tween 80 is increased, both the disintegration and the drug release rates increased 40
  • 41.  Amongst the nineteen formulas, the formula F17 which contain (61.64% w/w) of HPMC, (21.14% w/w) of PEG400, and (6.28%w/w) of tween 80 showed fastest disintegration time 20.4seconds, T80% 2.1 minutes, the D2 min % 74.77% and satisfactory mechanical properties 41

Editor's Notes

  1. My study concerned with the (title)
  2. But the most commonly used industrial methods are the solvent casting and hot melt extrusion
  3. The method can be summarized as follow
  4. Nineteen formulas were prepared with their composition in this table
  5. The spectrum was recorded for the drug ,blank polymer and physical mixture of the polymer and the drug
  6. Oral film should possess …
  7. Formula 17 showed fastest dissolution rate when compared with the traditional tablets
  8. FTIR spectra of the physical mixture of the drug and HPMC shows the principal peaks related to pure drug which indicates that there is no incompatibility between the drug and the polymer used in the study
  9. The results of stability study showed no significant difference in physico-mechanical characteristics after storage