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1
 Aim
 Acknowledgements
 Background
 Directional
            Drilling
 Easy Pipe System
 Conclusions




                       2
 Objectiveis to present the earlier work done to tackle
 the challenges which require access to deeply situated
 ore bodies
 by introducing alternative vertical/near vertical
 drilling/excavation technologies to gain access an
 orebody
 aimingto stimulate the technology transfer
 opportunities in the mining industry



                                                           3
   DebTech, A division of DeBeers Group Services, South Africa
   Dr. Rudiger Kogler, Directional Drilling Consultant, Germany
   Herrenknecht, Tunneling Systems, Germany
   Navigational Drilling Services, South Africa
   Transco Manufacturing Co, Australia




                                                                   4
DebTech Mining Research team were tasked to find viable technical
solutions to some of the exploration and mining challenges in DeBeers
group operations. [ 1997-2007]


Targets were;
      Deep seated alluvial diamond deposits (e.g. Megaladon,
       Namaqualand Mines, South Africa)
      Flat lying kimberlites (e.g. Fort A La Corne, Canada)
      Deposits lying under inaccessable terrains (e.g. swamps, rivers etc)
       or some other reasons (e.g. working open pit, Venetia)




                                                                              5
Directional Drilling-First Applications




                                          6
Directional Drilling Lengths




0
    1500m   3000m   4500m   6000m

                                       7
8
Pilot Drilling
Longest Drills in Civil Application- 2063 meters




                               Exit Point


          2063 meters


                                 Rig Site




     Tamar River - Australia
Reaming




                   Material Flow
Reamer Direction
Reamers
Reamer-Miner Tool Developed




Tool X-Sectional View
Largest Drill Rigs




770 TONS PULLBACK POWER
122 kN/m TORQUE
Elementary Mining Principles
New Tools for Old Principles
Accessing Ore
Ground Breaking
Ground Handling
Advantages
Advantages
Advantages
Directional Drilling in Exploration

Continuous bulk sampling of lateral orebodies
Conventional Drill-Auger
Analogy used to compare
The vertical and horizontal
Exploration systems in
A flat lying deposit

Which famous painting
We are sampling?
Can you guess?
Cost Comparison




                  26
Cost Comparison

                                            Total Cost Comparison for a km2 area

                          160,000,000

                          140,000,000
Total Drilling Cost (R)




                          120,000,000

                          100,000,000

                           80,000,000
                           60,000,000

                           40,000,000
                           20,000,000

                                   0
                                        0          50        100         150       200      250
                                                           Overburden Depth (m)

                          Total sample volume is the same for both methods - 3,500 m3/km2
Advantages of DD in Exploration


• Less Cost per Unit Sample
• Less Time to explore –Instead of punching holes, sampling
  through the strata
• Minimal Disturbance to Environment, remote single entry and
  exit site
• Continuous Representation of The Geology- attacking any
  angle planned – not limited to vertical
• Higher confidence in resource models
• Flexibility of deployment
Easy Pipe Technology

• Easy Pipe Technology is one of the large-scale drilling
  techniques developed for bulk sampling of buried kimberlitic and
  deep alluvial diamond orebodies

• Objective was to shorten the advanced exploration/bulk sampling
  and resource development time




                                                                     29
Easy Pipe Technology Intro




                             30
Conclusions

• There are alternative ways to access and extract an orebody for
  exploration or mining

• Technology transfer from other industries (e.g. aeronautics,
  petroleum and civil industry) present valuable potential

• Environmental and safety benefits of such new technologies need to
  be emphasized

• Mining Concept and Pre-feasibility studies should welcome such
  opportunities for improvement




                                                                       31

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Alternative vertical tunneling techniques

  • 1. 1
  • 2.  Aim  Acknowledgements  Background  Directional Drilling  Easy Pipe System  Conclusions 2
  • 3.  Objectiveis to present the earlier work done to tackle the challenges which require access to deeply situated ore bodies  by introducing alternative vertical/near vertical drilling/excavation technologies to gain access an orebody  aimingto stimulate the technology transfer opportunities in the mining industry 3
  • 4. DebTech, A division of DeBeers Group Services, South Africa  Dr. Rudiger Kogler, Directional Drilling Consultant, Germany  Herrenknecht, Tunneling Systems, Germany  Navigational Drilling Services, South Africa  Transco Manufacturing Co, Australia 4
  • 5. DebTech Mining Research team were tasked to find viable technical solutions to some of the exploration and mining challenges in DeBeers group operations. [ 1997-2007] Targets were;  Deep seated alluvial diamond deposits (e.g. Megaladon, Namaqualand Mines, South Africa)  Flat lying kimberlites (e.g. Fort A La Corne, Canada)  Deposits lying under inaccessable terrains (e.g. swamps, rivers etc) or some other reasons (e.g. working open pit, Venetia) 5
  • 7. Directional Drilling Lengths 0 1500m 3000m 4500m 6000m 7
  • 8. 8
  • 10. Longest Drills in Civil Application- 2063 meters Exit Point 2063 meters Rig Site Tamar River - Australia
  • 11. Reaming Material Flow Reamer Direction
  • 14. Largest Drill Rigs 770 TONS PULLBACK POWER 122 kN/m TORQUE
  • 16. New Tools for Old Principles
  • 23. Directional Drilling in Exploration Continuous bulk sampling of lateral orebodies
  • 25. Analogy used to compare The vertical and horizontal Exploration systems in A flat lying deposit Which famous painting We are sampling? Can you guess?
  • 27. Cost Comparison Total Cost Comparison for a km2 area 160,000,000 140,000,000 Total Drilling Cost (R) 120,000,000 100,000,000 80,000,000 60,000,000 40,000,000 20,000,000 0 0 50 100 150 200 250 Overburden Depth (m) Total sample volume is the same for both methods - 3,500 m3/km2
  • 28. Advantages of DD in Exploration • Less Cost per Unit Sample • Less Time to explore –Instead of punching holes, sampling through the strata • Minimal Disturbance to Environment, remote single entry and exit site • Continuous Representation of The Geology- attacking any angle planned – not limited to vertical • Higher confidence in resource models • Flexibility of deployment
  • 29. Easy Pipe Technology • Easy Pipe Technology is one of the large-scale drilling techniques developed for bulk sampling of buried kimberlitic and deep alluvial diamond orebodies • Objective was to shorten the advanced exploration/bulk sampling and resource development time 29
  • 31. Conclusions • There are alternative ways to access and extract an orebody for exploration or mining • Technology transfer from other industries (e.g. aeronautics, petroleum and civil industry) present valuable potential • Environmental and safety benefits of such new technologies need to be emphasized • Mining Concept and Pre-feasibility studies should welcome such opportunities for improvement 31