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Aerial Lifts
University of Wisconsin
Eau Claire
By: Chaizong Lor
Aerial Lifts
 Training Objectives
– Types of Aerial Lifts
– Safety information
– Operations/Pre-Operation Inspection
– Work place Inspection
– Set-up
– Standard Features
– Safe Work Practice
– Two Major Safety Hazards
– Personal Protective Equipment
– Hazards/Precautions
Aerial Lifts
 Types of Aerial Lifts and
locations
– Auto Shop: TMZ-34/19
– McPhee Room 104: AWP-24
– McPhee Rooms 164/263A: UL-31/37
Aerial Lifts
 Safety Information:
– Work platform is to be used by trained and
authorized operators only.
– Maximum platform capacity:
• TMZ-34/19 is 500 pounds & possible 2 persons.
• AWP-24 is 300 pounds & no more than one person
• UL31/37 is 300 pounds & no more than one person
 Operations:
– Only Authorized persons can operate lifts
(Classroom, Hands-on competency is required).
– Aerial Lifts are checked out or reserved at the
FP&M office by authorized persons only.
– Ground personnel must be properly trained and
authorized for lift operation.
– Inspection of the lift must be performed before
use.
Aerial Lifts
Aerial Lifts
 Pre-Operation Inspection
– Be sure that the manuals are legible and in the
storage container located on the platform
– Be sure that all decals are legible and in place
– Check the hydraulic power unit oil level
– Platform and Ground Control Panel must be
tested prior to use to determine that such
controls Panel are in safe working condition.
Aerial Lifts
 Work Place Inspection
– Do a visual inspection of the work area prior to
beginning work
• Hazardous locations
– Drop-offs or holes
– Bumps, floor obstruction or debris
– Inadequate surface support to withstand all load forces
imposed by the machine
• Clearance
• Overhead obstructions
– High voltage conductors
• The presence of unauthorized personnel
• Other possible unsafe conditions
Aerial Lifts
 Set up
– Position machine below desired work area
– Insert key and turn to the ground control
position
– Pull out the red Emergency Stop buttons at the
ground and platform controls
– For TMZ – 34/19:
• Pull the four (4) outriggers release handle and lower
the outriggers, and be sure the outrigger lock pins are
locked
– For AWP – 24 and UL - 31/37:
• Remove the four (4) outriggers from their storage
sockets and slide into base sockets until lock pins
snap into outrigger holes.
Aerial Lifts
 Set Up Cont.
– For TMZ – 34/19, AWP – 24, and UL – 31/37:
• Adjust the four (4) outrigger leveling jacks by turning
jack handle clockwise until each pad is in firm contact
with floor.
• Check the interlock display lights at the ground
controls (TMZ-34/19 and AWP -24 only):
– Confirm that the corresponding light is on
– If the interlock display light is flashing, continue adjusting
the outrigger until the light is on
• While watching the base bubble level, continue to
adjust each leveling jacks until base is level (bubble
in the center circle)
• Repeat procedure for each of the remaining
outriggers
Standard Features
 Aerial Lift TMZ – 34/19
– 40 ft. Working Height
– 34 ft. Platform Height
– 19 ft. Horizontal Reach
– 360 Degree Turntable Rotation non-continuous
 Aerial Lift AWP -24
– 30 ft. Working Height
– 24 ft. Platform Height
 Aerial Lift UL – 31/37
– 31 ft. Platform Height
Aerial Lifts
 Safe Work Practices
– Ground controls shall not be operated during
use, unless instructed to do so by person in the
platform or in an emergency.
– Never elevate platform unless all four (4)
outriggers are properly installed, leveling jacks
contact floor and base is level.
– Never adjust leveling jacks while platform is
occupied.
Aerial Lifts
 Safe Work Practices Cont.
– Employees shall always stand firmly on the floor
of the basket.
• Do not stand, sit or climb on edge of the basket or
guard rails.
• Do not use planks, ladders, or other devices for a
work position.
– Keep the platform floor clear of debris.
– Do not override safety devices.
– Learn and practice the principles of safe machine
operation contained in the operator’s manual.
Aerial Lifts
 Two Major Safety Hazards:
– Electrocution Hazards - Caused by operating
close to power lines.
• It is easy to accidentally contact energized power
lines.
• This machine is not electrically insulated and will
not provide protection from contact with electrical
current.
• If lift comes in contact with energized lines,
personnel on the ground or in the platform must not
touch or operate the machine until energized power
lines are shut off.
• Do not operate the machine during lighting or
storms.
Aerial Lifts
 Two Major Safety Hazards Cont.
– Fall Hazards - Caused by improper operation
and/or improper set up.
• Fall hazard due to the potential for being bounced out
of lift or from climbing out of the basket.
• Over reaching
• Swinging under over hanging limbs, structures or
lines.
• Stumbling over tools inside the basket.
Aerial Lifts
 Personal Protective Equipment
– Hard hats and Safety glasses are required
whenever working from an aerial lift.
– A full body harness and lanyard shall be worn
– Lanyard needs to be attached to anchor provided
in platform when working from an aerial lift.
– All Aerial Lift operators must visual inspect the
body harness & lanyard before each use.
Aerial Lifts
 Hazards / Precautions
– Tip-Over Hazards
• Do not drive or position lifts near the edge of loading
docks drop-offs or holes.
• Do not raise platform on uneven or soft surfaces
• Do not drive onto uneven or soft surfaces when
elevated
• Do not raise platform in windy or gusty conditions
• Do not use the platform as a crane (the TMZ-34/19 has
a cargo hook that can be used in place of the platform
to lift 500 pound loads).
• Do not place or attach overhanging loads to any part
of the platform.
 Hazards / Precautions Cont.
– Tip over Hazards Cont.
• Do not place ladders or scaffolds in platform
or against any part of this machine.
• Be sure all tires are in good condition and lug
nuts are properly tightened.
• Do not push the machine or other objects with
the boom.
• Do not contact adjacent structures with the
boom.
Aerial Lifts
Aerial Lifts
 Hazards / Precaution Cont.
– Collision Hazards
• Be aware of boom position when rotating the
TMZ -34/19 turntable.
• Do not lower the boom unless the area below
is clear of personnel and obstructions.
• Check work area for overhead obstructions or
other possible hazards.
Aerial Lifts
 Hazards/Precaution Cont.
– Component Damage Hazards
• Do not fully lower the booms unless the
booms are aligned with the tongue. The
booms must be lowered onto the boom rests.
 Hazards / Precaution Cont.
– Lifting Hazards
• Use proper lifting techniques to move, load or
unload the machine.
• Use proper lifting techniques when installing
or removing the platform.
– Damaged Machine Hazards
• Do not use a damaged or malfunctioning
machine.
Aerial Lifts
 Hazards / Precaution Cont.
– Battery Safety
• Burn Hazards
– Batteries contain acid. Always wear protective clothing and
eyewear when working with batteries.
• Explosion Hazards
– Do not contact the battery terminals or the cable clamps with
tools that may cause sparks.
• Electrocution Hazards
– Inspect daily for damage cord, cables and wires. Replace
damaged items before operating
• Lifting Hazard
– Use the appropriate number of people and proper lifting
techniques when lifting batteries.
Aerial Lifts
Ground Panel Controls
 11 Turntable rotate left/right buttons
 8 Battery charge indicator
 5 Emergency stop button
 2 Horn
 3 Jib boom raise/lower button
 6 Outrigger interlock display lights
 9 Speed select buttons
 12 Primary boom raise/lower buttons
 10 Power indicator light
 1 Secondary boom raise/lower button
 7 Key switch for ground/off/platform selection
 4 Stop indicator light
12 11 10 9 6 8 6
1 42 3 5 6 7 6
Any Questions
????

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Aerial Lifts by University of Wisconsin

  • 1. Aerial Lifts University of Wisconsin Eau Claire By: Chaizong Lor
  • 2. Aerial Lifts  Training Objectives – Types of Aerial Lifts – Safety information – Operations/Pre-Operation Inspection – Work place Inspection – Set-up – Standard Features – Safe Work Practice – Two Major Safety Hazards – Personal Protective Equipment – Hazards/Precautions
  • 3. Aerial Lifts  Types of Aerial Lifts and locations – Auto Shop: TMZ-34/19 – McPhee Room 104: AWP-24 – McPhee Rooms 164/263A: UL-31/37
  • 4. Aerial Lifts  Safety Information: – Work platform is to be used by trained and authorized operators only. – Maximum platform capacity: • TMZ-34/19 is 500 pounds & possible 2 persons. • AWP-24 is 300 pounds & no more than one person • UL31/37 is 300 pounds & no more than one person
  • 5.  Operations: – Only Authorized persons can operate lifts (Classroom, Hands-on competency is required). – Aerial Lifts are checked out or reserved at the FP&M office by authorized persons only. – Ground personnel must be properly trained and authorized for lift operation. – Inspection of the lift must be performed before use. Aerial Lifts
  • 6. Aerial Lifts  Pre-Operation Inspection – Be sure that the manuals are legible and in the storage container located on the platform – Be sure that all decals are legible and in place – Check the hydraulic power unit oil level – Platform and Ground Control Panel must be tested prior to use to determine that such controls Panel are in safe working condition.
  • 7. Aerial Lifts  Work Place Inspection – Do a visual inspection of the work area prior to beginning work • Hazardous locations – Drop-offs or holes – Bumps, floor obstruction or debris – Inadequate surface support to withstand all load forces imposed by the machine • Clearance • Overhead obstructions – High voltage conductors • The presence of unauthorized personnel • Other possible unsafe conditions
  • 8. Aerial Lifts  Set up – Position machine below desired work area – Insert key and turn to the ground control position – Pull out the red Emergency Stop buttons at the ground and platform controls – For TMZ – 34/19: • Pull the four (4) outriggers release handle and lower the outriggers, and be sure the outrigger lock pins are locked – For AWP – 24 and UL - 31/37: • Remove the four (4) outriggers from their storage sockets and slide into base sockets until lock pins snap into outrigger holes.
  • 9. Aerial Lifts  Set Up Cont. – For TMZ – 34/19, AWP – 24, and UL – 31/37: • Adjust the four (4) outrigger leveling jacks by turning jack handle clockwise until each pad is in firm contact with floor. • Check the interlock display lights at the ground controls (TMZ-34/19 and AWP -24 only): – Confirm that the corresponding light is on – If the interlock display light is flashing, continue adjusting the outrigger until the light is on • While watching the base bubble level, continue to adjust each leveling jacks until base is level (bubble in the center circle) • Repeat procedure for each of the remaining outriggers
  • 10. Standard Features  Aerial Lift TMZ – 34/19 – 40 ft. Working Height – 34 ft. Platform Height – 19 ft. Horizontal Reach – 360 Degree Turntable Rotation non-continuous  Aerial Lift AWP -24 – 30 ft. Working Height – 24 ft. Platform Height  Aerial Lift UL – 31/37 – 31 ft. Platform Height
  • 11. Aerial Lifts  Safe Work Practices – Ground controls shall not be operated during use, unless instructed to do so by person in the platform or in an emergency. – Never elevate platform unless all four (4) outriggers are properly installed, leveling jacks contact floor and base is level. – Never adjust leveling jacks while platform is occupied.
  • 12. Aerial Lifts  Safe Work Practices Cont. – Employees shall always stand firmly on the floor of the basket. • Do not stand, sit or climb on edge of the basket or guard rails. • Do not use planks, ladders, or other devices for a work position. – Keep the platform floor clear of debris. – Do not override safety devices. – Learn and practice the principles of safe machine operation contained in the operator’s manual.
  • 13. Aerial Lifts  Two Major Safety Hazards: – Electrocution Hazards - Caused by operating close to power lines. • It is easy to accidentally contact energized power lines. • This machine is not electrically insulated and will not provide protection from contact with electrical current. • If lift comes in contact with energized lines, personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off. • Do not operate the machine during lighting or storms.
  • 14. Aerial Lifts  Two Major Safety Hazards Cont. – Fall Hazards - Caused by improper operation and/or improper set up. • Fall hazard due to the potential for being bounced out of lift or from climbing out of the basket. • Over reaching • Swinging under over hanging limbs, structures or lines. • Stumbling over tools inside the basket.
  • 15. Aerial Lifts  Personal Protective Equipment – Hard hats and Safety glasses are required whenever working from an aerial lift. – A full body harness and lanyard shall be worn – Lanyard needs to be attached to anchor provided in platform when working from an aerial lift. – All Aerial Lift operators must visual inspect the body harness & lanyard before each use.
  • 16. Aerial Lifts  Hazards / Precautions – Tip-Over Hazards • Do not drive or position lifts near the edge of loading docks drop-offs or holes. • Do not raise platform on uneven or soft surfaces • Do not drive onto uneven or soft surfaces when elevated • Do not raise platform in windy or gusty conditions • Do not use the platform as a crane (the TMZ-34/19 has a cargo hook that can be used in place of the platform to lift 500 pound loads). • Do not place or attach overhanging loads to any part of the platform.
  • 17.  Hazards / Precautions Cont. – Tip over Hazards Cont. • Do not place ladders or scaffolds in platform or against any part of this machine. • Be sure all tires are in good condition and lug nuts are properly tightened. • Do not push the machine or other objects with the boom. • Do not contact adjacent structures with the boom. Aerial Lifts
  • 18. Aerial Lifts  Hazards / Precaution Cont. – Collision Hazards • Be aware of boom position when rotating the TMZ -34/19 turntable. • Do not lower the boom unless the area below is clear of personnel and obstructions. • Check work area for overhead obstructions or other possible hazards.
  • 19. Aerial Lifts  Hazards/Precaution Cont. – Component Damage Hazards • Do not fully lower the booms unless the booms are aligned with the tongue. The booms must be lowered onto the boom rests.
  • 20.  Hazards / Precaution Cont. – Lifting Hazards • Use proper lifting techniques to move, load or unload the machine. • Use proper lifting techniques when installing or removing the platform. – Damaged Machine Hazards • Do not use a damaged or malfunctioning machine. Aerial Lifts
  • 21.  Hazards / Precaution Cont. – Battery Safety • Burn Hazards – Batteries contain acid. Always wear protective clothing and eyewear when working with batteries. • Explosion Hazards – Do not contact the battery terminals or the cable clamps with tools that may cause sparks. • Electrocution Hazards – Inspect daily for damage cord, cables and wires. Replace damaged items before operating • Lifting Hazard – Use the appropriate number of people and proper lifting techniques when lifting batteries. Aerial Lifts
  • 22. Ground Panel Controls  11 Turntable rotate left/right buttons  8 Battery charge indicator  5 Emergency stop button  2 Horn  3 Jib boom raise/lower button  6 Outrigger interlock display lights  9 Speed select buttons  12 Primary boom raise/lower buttons  10 Power indicator light  1 Secondary boom raise/lower button  7 Key switch for ground/off/platform selection  4 Stop indicator light 12 11 10 9 6 8 6 1 42 3 5 6 7 6