SKEC
Mechanical Department
NACE
MR0175/ISO
15156
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
Contents
1. History
2. Terminology
3. Corrosion Mechanism Wet H2S
4. NACE Standards for Wet H2S
5. MR0175/ISO15156 - 2003
6.Reference
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
Terminology
NACE : National Association of Corrosion Engineering
EFC : European Federation of Corrosion
SSC : Sulfide Stress Cracking
SCC : Stress Corrosion Cracking
HIC : Hydrogen-Induced Cracking
SOHIC : Stress Oriented Hydrogen-Induced Cracking
SWC : StepWise Cracking
SZC : Soft-Zone Cracking
CRA : Corrosion Resistance Alloy
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
Corrosion Mechanism Under Wet H2S
SCC
SSC
SOHIC
HIC
ETC
SWC
Under Wet H2S Environment
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
Corrosion Mechanism Under Wet H2S
 SSC :
Sulfide Stress Cracking
- Fe + H2S  FeS + 2Ho
- Form of Hydrogen
Embrittlement Cracking
under Tensile Stress
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
Corrosion Mechanism Under Wet H2S
 SCC :
Stress Corrosion Cracking
- cracking of metal
involving tensile stress
- anodic processes of
corrosion in the presence
of chlorides and water
affected by H2S, oxidants,
and elevated temperature
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
Corrosion Mechanism Under Wet H2S
 HIC :
Hydrogen Induced Cracking
- the recombination of
atomic hydrogen to
molecular hydrogen at weak
internal interfaces in the
material.
- dependent on the impurity
content of the material, heat
treatment and metallurgical
processing
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
Corrosion Mechanism Under Wet H2S
 SOHIC : Stress Oriented
Hydrogen Induced Cracking
- Related to SSC  HIC.
(by TWI)
- Maximum susceptibility to
SOHIC is associated with
low to intermediate sulfur
levels 0.002 to 0.010 wt.
percent S. (by NACE )
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
NACE Standards for Wet H2S
 MR0175-2002 SSC Resistant Metallic Materials for Oilfield
Equipment
 MR0103-2003 Materials Resistant to SSC in Corrosive
Petroleum Refining Environments
 MR0175-2003 Metals for SSC  SCC Resistance in Sour
Oilfield Environments
 MR0175/ISO15156-2003 Petroleum and natural gas
industries—Materials for use in H2S-containing environments in
oil and gas production
 RP0472-2003 Methods and Controls to Prevent In-Service
Environmental Cracking of Carbon Steel Weldments in
Corrosive Petroleum Refining Environments
 TM0177-96 Laboratory Testing of Metals for Resistance to
SSC  SCC in H2S Environments
 TM0284-2003 Evaluation of Pipeline and Pressure Vessel
Steels for Resistance to HIC
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
NACE Codes for Wet H2S
SSC SCC HIC ETC
MR0175
-2002
MR0175
-2003
MR0103
-2003
MR0175
/ISO
15156
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
MR0175/ISO15156 - 2003
Part 1 Part 2 Part 3
Cracking-
resistant
CRAs
alloys
Cracking-
resistant
CRAs
(corrosion
resistant
alloys)
and
other
alloys
Cracking-
resistant
cast
irons
Cracking-
resistant
carbon
and
low
alloy
steels,
and
the use of
cast
irons
General
principles
materials
General
principles
for
selection
of
cracking-
resistant
materials
Petroleum and natural gas industries—Materials
for use in H2S-containing environments in oil and
gas production
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
MR0175/ISO15156 - 2003. Part 1
• Requirement  recommendation for the selection 
qualification of metallic material
• Evaluation  definition of service condition
• Selection of pre-qualified materials resistant to
SSC/SCC in the presence of sulfides(Part 23)
• Qualification of material for H2S service (based on
field experience  lab. test)
• Report of the selection method or qualification
General principles for selection of cracking-resistant
materials
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
MR0175/ISO15156 - 2003. Part 2
• Requirements  Recommendations for selection 
qualification of carbon  low alloy steels
• Qualification  selection of carbon steels with
resistance to SSC, SOHIC  SZC
- Option 1
Selection of SSC-resistant steels(and cast irons)
using A.2
- Option 2
Selection of steels for specific sour service
application ranges of sour service
Cracking-resistant carbon and low alloy steels, the use
of cast irons
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
MR0175/ISO15156 - 2003. Part 2
• Hardness Requirement
Hardness control SSC resistance
• Other fabrication methods
• HIC Test
Carbon  Low alloy steel to HIC and SWC, Flat-rolled
carbon steel product only,
Test for forging w max 0.025% sulfur, and casting are
not required.
Cracking-resistant carbon and low alloy steels, the use
of cast irons
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
MR0175/ISO15156 - 2003. Part 2
Appendix
A. : SSC-resistance carbon and low alloy
steels
B. : Qualification of carbon and low alloy
steels for H2S service by laboratory testing
C. : Determination of H2S partial pressure
D. : Recommendations for determining pH
E. : Information to be supplied for material
purchasing
Cracking-resistant carbon and low alloy steels, the use
of cast irons
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
MR0175/ISO15156 - 2003. Part 3
• Requirements  Recommendations for selection 
qualification of CRAs  other alloys
• Method
- Defining the severity of H2S-containing environment
- Selection using Annex A
Acceptable metallurgical condition 
environmental limits(H2S press.,temp,CL  sulfur)
- Qualification by Lab. Testing as per Annex B
- Qualification based on satisfactory field experience
complying with part 1.
Cracking-resistance CRAs and other alloys
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
MR0175/ISO15156 - 2003. Part 3
Appendix
A. : Environmental cracking-resistance CRAs
and other alloys
B. : Qualification of CRAs for H2S service by
Lab. Testing
C. : Information to be supplied for material
purchasing
D. : Material chemical compositions and
other information
E. : Nominated sets of test conditions
Cracking-resistance CRAs and other alloys
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
Reference
NACE MR0175/ISO15156-2003
NACE MR0175 interpretation
NACE MR0175 changes
Stress Corrosion Cracking by Seoul Univ.
carbon-manganese and low alloy steel in
sour service(by TWI)
Role of H2S in the behavior of engineering
alloys(NACE paper No.274)
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
SKEC
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21
500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금

AA Nace PPT.pdf

  • 1.
    SKEC Mechanical Department NACE MR0175/ISO 15156 500158/Neeraj Saini/MechanicalTeam/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 2.
    Contents 1. History 2. Terminology 3.Corrosion Mechanism Wet H2S 4. NACE Standards for Wet H2S 5. MR0175/ISO15156 - 2003 6.Reference 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 3.
    Terminology NACE : NationalAssociation of Corrosion Engineering EFC : European Federation of Corrosion SSC : Sulfide Stress Cracking SCC : Stress Corrosion Cracking HIC : Hydrogen-Induced Cracking SOHIC : Stress Oriented Hydrogen-Induced Cracking SWC : StepWise Cracking SZC : Soft-Zone Cracking CRA : Corrosion Resistance Alloy 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 4.
    Corrosion Mechanism UnderWet H2S SCC SSC SOHIC HIC ETC SWC Under Wet H2S Environment 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 5.
    Corrosion Mechanism UnderWet H2S SSC : Sulfide Stress Cracking - Fe + H2S FeS + 2Ho - Form of Hydrogen Embrittlement Cracking under Tensile Stress 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 6.
    Corrosion Mechanism UnderWet H2S SCC : Stress Corrosion Cracking - cracking of metal involving tensile stress - anodic processes of corrosion in the presence of chlorides and water affected by H2S, oxidants, and elevated temperature 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 7.
    Corrosion Mechanism UnderWet H2S HIC : Hydrogen Induced Cracking - the recombination of atomic hydrogen to molecular hydrogen at weak internal interfaces in the material. - dependent on the impurity content of the material, heat treatment and metallurgical processing 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 8.
    Corrosion Mechanism UnderWet H2S SOHIC : Stress Oriented Hydrogen Induced Cracking - Related to SSC HIC. (by TWI) - Maximum susceptibility to SOHIC is associated with low to intermediate sulfur levels 0.002 to 0.010 wt. percent S. (by NACE ) 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 9.
    NACE Standards forWet H2S MR0175-2002 SSC Resistant Metallic Materials for Oilfield Equipment MR0103-2003 Materials Resistant to SSC in Corrosive Petroleum Refining Environments MR0175-2003 Metals for SSC SCC Resistance in Sour Oilfield Environments MR0175/ISO15156-2003 Petroleum and natural gas industries—Materials for use in H2S-containing environments in oil and gas production RP0472-2003 Methods and Controls to Prevent In-Service Environmental Cracking of Carbon Steel Weldments in Corrosive Petroleum Refining Environments TM0177-96 Laboratory Testing of Metals for Resistance to SSC SCC in H2S Environments TM0284-2003 Evaluation of Pipeline and Pressure Vessel Steels for Resistance to HIC 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 10.
    NACE Codes forWet H2S SSC SCC HIC ETC MR0175 -2002 MR0175 -2003 MR0103 -2003 MR0175 /ISO 15156 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 11.
    MR0175/ISO15156 - 2003 Part1 Part 2 Part 3 Cracking- resistant CRAs alloys Cracking- resistant CRAs (corrosion resistant alloys) and other alloys Cracking- resistant cast irons Cracking- resistant carbon and low alloy steels, and the use of cast irons General principles materials General principles for selection of cracking- resistant materials Petroleum and natural gas industries—Materials for use in H2S-containing environments in oil and gas production 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 12.
    MR0175/ISO15156 - 2003.Part 1 • Requirement recommendation for the selection qualification of metallic material • Evaluation definition of service condition • Selection of pre-qualified materials resistant to SSC/SCC in the presence of sulfides(Part 23) • Qualification of material for H2S service (based on field experience lab. test) • Report of the selection method or qualification General principles for selection of cracking-resistant materials 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 13.
    MR0175/ISO15156 - 2003.Part 2 • Requirements Recommendations for selection qualification of carbon low alloy steels • Qualification selection of carbon steels with resistance to SSC, SOHIC SZC - Option 1 Selection of SSC-resistant steels(and cast irons) using A.2 - Option 2 Selection of steels for specific sour service application ranges of sour service Cracking-resistant carbon and low alloy steels, the use of cast irons 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 14.
    MR0175/ISO15156 - 2003.Part 2 • Hardness Requirement Hardness control SSC resistance • Other fabrication methods • HIC Test Carbon Low alloy steel to HIC and SWC, Flat-rolled carbon steel product only, Test for forging w max 0.025% sulfur, and casting are not required. Cracking-resistant carbon and low alloy steels, the use of cast irons 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 15.
    MR0175/ISO15156 - 2003.Part 2 Appendix A. : SSC-resistance carbon and low alloy steels B. : Qualification of carbon and low alloy steels for H2S service by laboratory testing C. : Determination of H2S partial pressure D. : Recommendations for determining pH E. : Information to be supplied for material purchasing Cracking-resistant carbon and low alloy steels, the use of cast irons 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 16.
    MR0175/ISO15156 - 2003.Part 3 • Requirements Recommendations for selection qualification of CRAs other alloys • Method - Defining the severity of H2S-containing environment - Selection using Annex A Acceptable metallurgical condition environmental limits(H2S press.,temp,CL sulfur) - Qualification by Lab. Testing as per Annex B - Qualification based on satisfactory field experience complying with part 1. Cracking-resistance CRAs and other alloys 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 17.
    MR0175/ISO15156 - 2003.Part 3 Appendix A. : Environmental cracking-resistance CRAs and other alloys B. : Qualification of CRAs for H2S service by Lab. Testing C. : Information to be supplied for material purchasing D. : Material chemical compositions and other information E. : Nominated sets of test conditions Cracking-resistance CRAs and other alloys 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 18.
    Reference NACE MR0175/ISO15156-2003 NACE MR0175interpretation NACE MR0175 changes Stress Corrosion Cracking by Seoul Univ. carbon-manganese and low alloy steel in sour service(by TWI) Role of H2S in the behavior of engineering alloys(NACE paper No.274) 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금
  • 19.
    SKEC 500158/Neeraj Saini/Mechanical Team/2016-02-2918:21 500158/Neeraj Saini/Mechanical Team/2016-02-29 18:21 보보문문문문무무복복및외외유유유금금금금