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Metabolic Engineering ofYeast to IncreaseYield of
Fatty Alcohols
Dr. Stuart’s Lab
Supervisor: Bonnie McNeil
Metabolic Engineering
• Microorganisms treated like cellular
factories to produce valuable
compounds from low value starting
material
Simple sugars
Product
• Use techniques from synthetic biology
and genetic engineering
Optimize the cellular processes so that
levels of metabolites used in product
synthesis are increased
C
Relieve constraints in a metabolic pathway or
increase enzymatic reactions that improve
yield of products by increasing flux in pathway
A B Product
x
x
Goal for my project:
Engineer yeast to produce greater yields of fatty
alcohol
Hexadecanol
Octadecanol
AKA
Cetyl alcohol, Palmityl alcohol, C16:0 OH
Stearyl alcohol, C18:0 OH
Simple sugars
Palm oil derivatives found in most shampoos, detergents and cosmetics
Palmityl/Cetyl Alcohol, Isopropyl Palmitate, Sodium Laureth Sulfate, Sodium Dodecyl Sulfate, etc.
Refinement
Palm oil found in many
packaged foods
C16/C18 Fatty alcohol from Palm Oil refinement is a major
component of many household products
Deforestation of rainforests in countries like Indonesia and Malaysia.
The Issue with High Demand for Palm Oil
For Oil Palm Plantations
Unsustainable practice with negative
environmental and social consequences:
•Contributes to global warming
•Displacement of species from their
habitat
•Affects the livelihood of the inhabitants in
these regions
Using S. Cerivisiae as a Production Host for Fatty Acid Derived Alcohols
Malonyl-CoA
+
• Yeast synthesize long-chain acyl-CoA via the fatty acid synthesis pathway.
ACC1 FAS1/FAS2
Simple sugars
Hexadecanol
Octadecanol
mFAR
• By expressing the mouse FAR gene in yeast, we can make yeast convert C16 and C18 acyl-CoAs
into alcohols.
• Initial strain for my project was engineered with a constitutive promoter for FAS1, these cells
overexpress FAS1 and so more acyl-CoA is made.
•Acyl-CoA synthesis is part of a complex metabolic network
•Limitations on the amount of acyl-CoA produced by yeast
•What are other potential targets for genetic engineering that will
increase the amount of acyl-CoA (and thus fatty alcohol)?
mFARC16-OH
C18-OH
Malonyl-CoA
ACC1 FAS1/FAS2+
Simple sugars
Glycolysis
pxa1/
pxa2
•Peroxisomal bound import proteins.
Function as a heterodimer
•Acyl-CoA brought into peroxisome and
degraded back into acetyl-CoA
•Knockout either one to prevent
degradation of acyl-CoA?
Lipid Synthesis Pathway is Complex and Tightly Regulated
gpt2/sct1
TAG synthesis
DHAP
G-3-P
gpt2/
sct1
•acyltransferase proteins
•attach acyl-CoA to molecules with
glycerol backbone
•Knockout one of these genes to
prevent acyl-CoA from being
diverted to TAG synthesis?
More acyl-CoA in the cytosol
More substrate for mFAR
Increased yields of fatty alcohol
LEU2
5’
5’3’
3’
Using PCR, amplify a segment of DNA from a plasmid
corresponding to an auxotrophic marker
pUG73
ClonNat
ClonNat
ClonNat
LEU2
Plate on -leu + dex
Inoculate at 30° for 48-72 hours
To select for yeast cells that have been
transformed and are able to grow on plates
without leucine
Transformation protocol
LEU2
gpt2
Through homologous recombination events, the
PCR knockout cassette is inserted in place of the
gpt2 ORF in the yeast genome
5’
5’
3’
3’
gpt2
Prom.
gpt2
Term..
Constructing a gpt2 Knockout Strain
Inoculate yeast strain
Spin down yeast
(FAS1 overexpressing)
Confirmation that gpt2 has been knocked
out with LEU2
LEU2
5’
5’
3’
3’
gpt2
Prom.
~500 bp
gpt2
term.
LEU2
5’
3’
gpt2
Prom.
~500 bp
gpt2
term.
Isolate genomic DNA
from candidate yeast
colonies on plate
5’
3’
fwd primer complementary to gpt2 promoter
rev. primer complementary to sequence in LEU2
fwd. primer complementary to sequence in LEU2
rev. primer complementary to gpt2 terminator
and
PCR
verification
Run PCR rxns on gel
gpt2 gene - 2232 bp
LEU2 gene - 1095 bp
If gpt2 gene has been replaced/knocked out
with LEU2 gene, a band at ~500 bp will be
present on gel (due to primer design)
A.
B.
Run PCR rxns with:
Confirmation that gpt2 has been knocked out with
LEU2
100
200
300
400
1650
12000
500
650
2000
3000
bp
DNALadder
Colony1A
Colony1B
Colony2A
Colony2B
Colony3A
Negativecontrol
Positivecontrol
850
1000
Colony3B
Colony4A
Colony4B
PCR rxns run with extracted
genomic DNA from 4 different
colonies show band at ~500bp
Have a gpt2∆ KO strain
(fas1::pPYK1-FAS1-HIS3 gpt2::LEU2)
Gel 1
DNALadder
Gel 2
ClonNat
5’
5’3’
3’
Using PCR, amplify a segment of DNA from a plasmid
corresponding to a resistance marker
pAG25
ClonNat
ClonNat
ClonNat
ClonNat
Plate onYEPD:ClonNat
Incubate at 30° for 48-72 hours
To select for yeast cells that have been
transformed and contain resistance to drug
Transformation protocol
ClonNat
pxa2
Through homologous recombination events, the
PCR knockout cassette is inserted in place of the
pxa2 ORF in the yeast genome
5’
5’
3’
3’
pxa2
Prom.
Constructing a pxa2 Knockout Strain
Inoculate yeast strain
Spin down yeast
(FAS1 overexpressing)
Confirmation that pxa2 has been
knocked out with ClonNat
pxa2 gene - 2562 bp
Sequence amplified - ~400 bp
Isolate genomic DNA
from candidate yeast
colonies on plate
ClonNat
5’
5’
3’
3’
pxa2
Prom.
Run PCR with forward primer for pxa2
promoter and reverse primer for sequence in
ClonNat
~400 bp
Run the PCR sample on
a gel
If ClonNat has replaced/knocked out the pxa2
gene in yeast cells, then a band at around
400bp position will appear on gel
100
200
300
400
1650
12000
DNALadder
pxa2::ClonNat
pxa2::ClonNat
pxa2::ClonNat
PCR
verification
bp
Successfully engineered a pxa2∆
(fas1::pPYK1-FAS1-HIS3 pxa2::ClonNat)
Now test the effects on fatty alcohol synthesis/yieldControl
Control
Control
Inoculate FAS1 overexpressing strain
Transforming FAS1 Starting Strain
with an EmptyVector
Transformation
Procedure
To make a negative control group
Plate on -ura plates
Incubate at 30° for 48-72 hours
To select for yeast cells that have been
transformed with these URA containing
plasmids
URA3
Inoculate KO yeast strains
+ FAS1 overexpressing strain
tesA
Transformation
Procedure
Plate on separate -ura plates
Incubate at 30° for 48-72 hours
To select for yeast cells that have been
transformed with these URA containing
plasmids
Transform each strain with
plasmid containing tesA, mFAR
and URA3 marker
Expression of mFAR in Strains to
Convert Acyl-CoA to Fatty
Alcohol
AhdI(8203)
BsrFI(8118)
NmeAIII(8056)
AatII(7284)
ZraI(7282)
ApaI*(6604)
PspOMI*(6600)
BsmBI(6352)
BspDI* - ClaI*(6064)
BmeT110I(5011)
AvaI - BsoBI(5010)
HpaI(4718)
Bsu36I (698)
EcoNI (1083)
BstXI (1180)
PasI (1696)
Acc65I
KpnI (2
PmlI (
PflMI
BsrGI (
AscI - BssHII (324
BlpI (3725)
BamHI (4226)
XbaI (4239)
EagI - NotI (4250)
YEplac195bb-FBA1-tesA-PYK1-mFAR1
9217 bp
URA3
YEplac195
w/ tesA, mFAR genes and
constitutive promoters inserted
mFAR
tesA
x3
FAS1 +
tesAmFAR
x3
Inoculate colonies from -ura plates... spin down cells...
Initial OD600
of 0.05
50 mL -ura+dex medium
Grow
3 mL -ura medium
Inoculate
Take
10 mL aliquots
FAS1::pxa2 +
tesAmFAR
FAS1 +
empty vector
FAS1::gpt2 +
tesAmFAR
Method 1 for extracting lipids and fatty alcohols:
96 hrs
Add inoculate
wash... then...
Add glass beads
Vortex samples
Incubate at 80°C
Add 1 mL hexane w/ internal stds
(0.1mg/mL of C15:0 - OH and C19:0 ME)
+ 1 mL hexane w/o internal stds
Incubate at 30°
Spin down samples
Extract hexane phase
Add MSTFA to
derivatize fatty alcohols
Extract Intracellular Lipids + Fatty Alcohols
Fatty alcohol and Fatty acid
standards so that we can quantify
fatty alcohol yield and determine
changes in lipid substrate pool
using GC-FID analysis
}
Break open cells to release contents. Fatty acids are
derivatized to fatty acid methyl esters during incubation
with 3N methanolic HCl
Resuspend cells in 3N Methanolic HCl
Derivatization of fatty acids and fatty
alcohols necessary for detection using
GC-FID
Method 2: Dodecane overlay
x3
FAS1 +
tesAmFAR
50 mL -ura+dex medium
Grow
3 mL -ura medium
Inoculate
FAS1::pxa2 +
tesAmFAR
FAS1 +
empty vector
FAS1::gpt2 +
tesAmFAR
5 mL dodecane overlay
3 days
Initial OD600
of 0.05
Add 1 mL
Grow cells with dodecane overlay Cells release fatty alcohols into dodecane
Spin down solution
Cell Pellet
Liquid
Media
Dodecane
Layer
Extract dodecane layer
•Add internal std
•Derivatize fatty alcohols
•Sample 100 µL with GC-FID
Analyzing fatty alcohol yields using GC-FID
FAS1 with empty vector
•No mFAR being expressed
•See no fatty alcohol peaks
FAS1 with tesAmFAR vector
•mFAR expressed
•Get peaks for hexadecanol and
octadecanol
Fatty alcohol
internal std
Fatty acid
internal std
Hexadecanol
Octadecanol
Compare the yield of fatty alcohol from the knockout strains to
the FAS1 overexpressing strain we started with (control)
Expect fatty alcohol to be produced in greater
amounts
Simple sugars
Malonyl-CoA
ACC1 FAS1/FAS2+
Glycolysis
TAG synthesis
DHAP
G-3-P
gpt2/
sct1
pxa1/
pxa2
x
x
Hexadecanol
Octadecanol
mFAR
Results using extraction method 1 (no dodecane overlay)
No increase in intracellular fatty
alcohol yield for gpt2 knockout
strain compared to control
Significant increase in fatty
alcohol yield for pxa2 knockout
strain for both C16 and C18
alcohol compared to control
Comparing intracellular fatty alcohol levels
Results using extraction method 2 (dodecane overlay)
•Yield of C16 alcohol appears to increase
significantly for gpt2 knockout strain
using this extraction method
•Possibly outliers? Data from only two
samples
Data for pxa2 knockout shows
increased yield of C16 alcohol
Comparing External fatty alcohol yields
Conclusions and future directions
• Target other genes for knock out or overexpression based on our
understanding of the lipid synthesis pathways
• Knocking out the pxa2 gene encoding for the acyl-CoA peroxisomal
import protein results in yeast cells that synthesize more fatty alcohol
compared to the starting strain
• More tests with gpt2 to determine the effects of knockout on fatty alcohol
synthesis
• Scale up the cultivation and extraction process

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498

  • 1. Metabolic Engineering ofYeast to IncreaseYield of Fatty Alcohols Dr. Stuart’s Lab Supervisor: Bonnie McNeil
  • 2. Metabolic Engineering • Microorganisms treated like cellular factories to produce valuable compounds from low value starting material Simple sugars Product • Use techniques from synthetic biology and genetic engineering Optimize the cellular processes so that levels of metabolites used in product synthesis are increased C Relieve constraints in a metabolic pathway or increase enzymatic reactions that improve yield of products by increasing flux in pathway A B Product x x
  • 3. Goal for my project: Engineer yeast to produce greater yields of fatty alcohol Hexadecanol Octadecanol AKA Cetyl alcohol, Palmityl alcohol, C16:0 OH Stearyl alcohol, C18:0 OH Simple sugars
  • 4. Palm oil derivatives found in most shampoos, detergents and cosmetics Palmityl/Cetyl Alcohol, Isopropyl Palmitate, Sodium Laureth Sulfate, Sodium Dodecyl Sulfate, etc. Refinement Palm oil found in many packaged foods C16/C18 Fatty alcohol from Palm Oil refinement is a major component of many household products
  • 5. Deforestation of rainforests in countries like Indonesia and Malaysia. The Issue with High Demand for Palm Oil For Oil Palm Plantations Unsustainable practice with negative environmental and social consequences: •Contributes to global warming •Displacement of species from their habitat •Affects the livelihood of the inhabitants in these regions
  • 6. Using S. Cerivisiae as a Production Host for Fatty Acid Derived Alcohols Malonyl-CoA + • Yeast synthesize long-chain acyl-CoA via the fatty acid synthesis pathway. ACC1 FAS1/FAS2 Simple sugars Hexadecanol Octadecanol mFAR • By expressing the mouse FAR gene in yeast, we can make yeast convert C16 and C18 acyl-CoAs into alcohols. • Initial strain for my project was engineered with a constitutive promoter for FAS1, these cells overexpress FAS1 and so more acyl-CoA is made.
  • 7. •Acyl-CoA synthesis is part of a complex metabolic network •Limitations on the amount of acyl-CoA produced by yeast •What are other potential targets for genetic engineering that will increase the amount of acyl-CoA (and thus fatty alcohol)? mFARC16-OH C18-OH
  • 8. Malonyl-CoA ACC1 FAS1/FAS2+ Simple sugars Glycolysis pxa1/ pxa2 •Peroxisomal bound import proteins. Function as a heterodimer •Acyl-CoA brought into peroxisome and degraded back into acetyl-CoA •Knockout either one to prevent degradation of acyl-CoA? Lipid Synthesis Pathway is Complex and Tightly Regulated gpt2/sct1 TAG synthesis DHAP G-3-P gpt2/ sct1 •acyltransferase proteins •attach acyl-CoA to molecules with glycerol backbone •Knockout one of these genes to prevent acyl-CoA from being diverted to TAG synthesis? More acyl-CoA in the cytosol More substrate for mFAR Increased yields of fatty alcohol
  • 9. LEU2 5’ 5’3’ 3’ Using PCR, amplify a segment of DNA from a plasmid corresponding to an auxotrophic marker pUG73 ClonNat ClonNat ClonNat LEU2 Plate on -leu + dex Inoculate at 30° for 48-72 hours To select for yeast cells that have been transformed and are able to grow on plates without leucine Transformation protocol LEU2 gpt2 Through homologous recombination events, the PCR knockout cassette is inserted in place of the gpt2 ORF in the yeast genome 5’ 5’ 3’ 3’ gpt2 Prom. gpt2 Term.. Constructing a gpt2 Knockout Strain Inoculate yeast strain Spin down yeast (FAS1 overexpressing)
  • 10. Confirmation that gpt2 has been knocked out with LEU2 LEU2 5’ 5’ 3’ 3’ gpt2 Prom. ~500 bp gpt2 term. LEU2 5’ 3’ gpt2 Prom. ~500 bp gpt2 term. Isolate genomic DNA from candidate yeast colonies on plate 5’ 3’ fwd primer complementary to gpt2 promoter rev. primer complementary to sequence in LEU2 fwd. primer complementary to sequence in LEU2 rev. primer complementary to gpt2 terminator and PCR verification Run PCR rxns on gel gpt2 gene - 2232 bp LEU2 gene - 1095 bp If gpt2 gene has been replaced/knocked out with LEU2 gene, a band at ~500 bp will be present on gel (due to primer design) A. B. Run PCR rxns with:
  • 11. Confirmation that gpt2 has been knocked out with LEU2 100 200 300 400 1650 12000 500 650 2000 3000 bp DNALadder Colony1A Colony1B Colony2A Colony2B Colony3A Negativecontrol Positivecontrol 850 1000 Colony3B Colony4A Colony4B PCR rxns run with extracted genomic DNA from 4 different colonies show band at ~500bp Have a gpt2∆ KO strain (fas1::pPYK1-FAS1-HIS3 gpt2::LEU2) Gel 1 DNALadder Gel 2
  • 12. ClonNat 5’ 5’3’ 3’ Using PCR, amplify a segment of DNA from a plasmid corresponding to a resistance marker pAG25 ClonNat ClonNat ClonNat ClonNat Plate onYEPD:ClonNat Incubate at 30° for 48-72 hours To select for yeast cells that have been transformed and contain resistance to drug Transformation protocol ClonNat pxa2 Through homologous recombination events, the PCR knockout cassette is inserted in place of the pxa2 ORF in the yeast genome 5’ 5’ 3’ 3’ pxa2 Prom. Constructing a pxa2 Knockout Strain Inoculate yeast strain Spin down yeast (FAS1 overexpressing)
  • 13. Confirmation that pxa2 has been knocked out with ClonNat pxa2 gene - 2562 bp Sequence amplified - ~400 bp Isolate genomic DNA from candidate yeast colonies on plate ClonNat 5’ 5’ 3’ 3’ pxa2 Prom. Run PCR with forward primer for pxa2 promoter and reverse primer for sequence in ClonNat ~400 bp Run the PCR sample on a gel If ClonNat has replaced/knocked out the pxa2 gene in yeast cells, then a band at around 400bp position will appear on gel 100 200 300 400 1650 12000 DNALadder pxa2::ClonNat pxa2::ClonNat pxa2::ClonNat PCR verification bp Successfully engineered a pxa2∆ (fas1::pPYK1-FAS1-HIS3 pxa2::ClonNat) Now test the effects on fatty alcohol synthesis/yieldControl Control Control
  • 14. Inoculate FAS1 overexpressing strain Transforming FAS1 Starting Strain with an EmptyVector Transformation Procedure To make a negative control group Plate on -ura plates Incubate at 30° for 48-72 hours To select for yeast cells that have been transformed with these URA containing plasmids URA3
  • 15. Inoculate KO yeast strains + FAS1 overexpressing strain tesA Transformation Procedure Plate on separate -ura plates Incubate at 30° for 48-72 hours To select for yeast cells that have been transformed with these URA containing plasmids Transform each strain with plasmid containing tesA, mFAR and URA3 marker Expression of mFAR in Strains to Convert Acyl-CoA to Fatty Alcohol AhdI(8203) BsrFI(8118) NmeAIII(8056) AatII(7284) ZraI(7282) ApaI*(6604) PspOMI*(6600) BsmBI(6352) BspDI* - ClaI*(6064) BmeT110I(5011) AvaI - BsoBI(5010) HpaI(4718) Bsu36I (698) EcoNI (1083) BstXI (1180) PasI (1696) Acc65I KpnI (2 PmlI ( PflMI BsrGI ( AscI - BssHII (324 BlpI (3725) BamHI (4226) XbaI (4239) EagI - NotI (4250) YEplac195bb-FBA1-tesA-PYK1-mFAR1 9217 bp URA3 YEplac195 w/ tesA, mFAR genes and constitutive promoters inserted mFAR tesA
  • 16. x3 FAS1 + tesAmFAR x3 Inoculate colonies from -ura plates... spin down cells... Initial OD600 of 0.05 50 mL -ura+dex medium Grow 3 mL -ura medium Inoculate Take 10 mL aliquots FAS1::pxa2 + tesAmFAR FAS1 + empty vector FAS1::gpt2 + tesAmFAR Method 1 for extracting lipids and fatty alcohols: 96 hrs Add inoculate wash... then...
  • 17. Add glass beads Vortex samples Incubate at 80°C Add 1 mL hexane w/ internal stds (0.1mg/mL of C15:0 - OH and C19:0 ME) + 1 mL hexane w/o internal stds Incubate at 30° Spin down samples Extract hexane phase Add MSTFA to derivatize fatty alcohols Extract Intracellular Lipids + Fatty Alcohols Fatty alcohol and Fatty acid standards so that we can quantify fatty alcohol yield and determine changes in lipid substrate pool using GC-FID analysis } Break open cells to release contents. Fatty acids are derivatized to fatty acid methyl esters during incubation with 3N methanolic HCl Resuspend cells in 3N Methanolic HCl Derivatization of fatty acids and fatty alcohols necessary for detection using GC-FID
  • 18. Method 2: Dodecane overlay x3 FAS1 + tesAmFAR 50 mL -ura+dex medium Grow 3 mL -ura medium Inoculate FAS1::pxa2 + tesAmFAR FAS1 + empty vector FAS1::gpt2 + tesAmFAR 5 mL dodecane overlay 3 days Initial OD600 of 0.05 Add 1 mL Grow cells with dodecane overlay Cells release fatty alcohols into dodecane Spin down solution Cell Pellet Liquid Media Dodecane Layer Extract dodecane layer •Add internal std •Derivatize fatty alcohols •Sample 100 µL with GC-FID
  • 19. Analyzing fatty alcohol yields using GC-FID FAS1 with empty vector •No mFAR being expressed •See no fatty alcohol peaks FAS1 with tesAmFAR vector •mFAR expressed •Get peaks for hexadecanol and octadecanol Fatty alcohol internal std Fatty acid internal std Hexadecanol Octadecanol
  • 20. Compare the yield of fatty alcohol from the knockout strains to the FAS1 overexpressing strain we started with (control) Expect fatty alcohol to be produced in greater amounts Simple sugars Malonyl-CoA ACC1 FAS1/FAS2+ Glycolysis TAG synthesis DHAP G-3-P gpt2/ sct1 pxa1/ pxa2 x x Hexadecanol Octadecanol mFAR
  • 21. Results using extraction method 1 (no dodecane overlay) No increase in intracellular fatty alcohol yield for gpt2 knockout strain compared to control Significant increase in fatty alcohol yield for pxa2 knockout strain for both C16 and C18 alcohol compared to control Comparing intracellular fatty alcohol levels
  • 22. Results using extraction method 2 (dodecane overlay) •Yield of C16 alcohol appears to increase significantly for gpt2 knockout strain using this extraction method •Possibly outliers? Data from only two samples Data for pxa2 knockout shows increased yield of C16 alcohol Comparing External fatty alcohol yields
  • 23. Conclusions and future directions • Target other genes for knock out or overexpression based on our understanding of the lipid synthesis pathways • Knocking out the pxa2 gene encoding for the acyl-CoA peroxisomal import protein results in yeast cells that synthesize more fatty alcohol compared to the starting strain • More tests with gpt2 to determine the effects of knockout on fatty alcohol synthesis • Scale up the cultivation and extraction process