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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
INTERNATIONAL JOURNAL OF ELECTRICAL ENGINEERING &
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME
TECHNOLOGY (IJEET)
ISSN 0976 – 6545(Print)
ISSN 0976 – 6553(Online)
Volume 4, Issue 6, November - December (2013), pp. 94-109
© IAEME: www.iaeme.com/ijeet.asp
Journal Impact Factor (2013): 5.5028 (Calculated by GISI)

IJEET
©IAEME

www.jifactor.com

PERFORMANCE AND ANALYSIS OF PMBLDC MOTOR USING FUZZY
LOGIC CONTROLLERS
R.Devasaran1,
1

Dr. Pankaj Roy2,

Dr. Arvind kumar singh3

Professor, Dept of E&EE, GND Engg College, Bidar, Karnataka India
2
Professor & HOD. Dept of Elec Engg, BIT, Sindri Jharkhand India
3
Associate Profesor Dept of Elec Engg, BIT, Sindri Jharkhand India

ABSTRACT
IT his paper presents a fuzzy logic controller for brushless direct current (BLDC) permanent
magnet motor drives. Initially a fuzzy logic controller is developed using MATLAB Fuzzy-Logic
Toolbox and then inserted into the Simulink model. The dynamic characteristics of the brushless DC
motor such as speed, torque, current and voltage of the inverter components are observed and
analyzed using the developed MATLAB model. In order to verify the effectiveness of the controller,
the simulation results are compared with TMS320F2808 DSP experimental results. The simulation
and experimental results show that the brushless direct current motor (BLDC) is successfully and
efficiently controlled by the Fuzzy logic controller. The proposed PMBLDCM drive with voltage
control based PFC converter is designed, modeled and its performance is simulated in MatlabSimulink environment for an air conditioner compressor driven through a 1.5 kW, 1500 rpm
PMBLDC motor. The evaluation results of the proposed speed control scheme are presented to
demonstrate an improved efficiency of the proposed drive system with PFC feature in wide range
of the speed and an input AC voltage.
Index Terms: Fuzzy Logic Controller, PMBLDCM, Air Conditioner, Buck Half- Bridge
Converter, Voltage Control, VSI.
I. INTRODUCTION
PERMANENT magnet brushless DC motors (PMBLDCMs) are preferred motors for a
compressor of an air-conditioning (Air-Con) system due to its features like high efficiency, wide
speed range and low maintenance requirements [1-4]. The operation of the compressor with the
speed control results in an improved efficiency of the system while maintaining the temperature in
the air-conditioned zone at the set reference consistently. Whereas, the existing air conditioners
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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

mostly have a single-phase induction motor to drive the compressor in ‘on/off’ control mode.
This results in increased losses due to frequent ‘on/off’ operation with increased mechanical and
electrical stresses on the motor, thereby poor efficiency and reduced life of the motor. Moreover, the
temperature of the air conditioned zone is regulated in a hysteresis band. Therefore, improved
efficiency of the Air-Con system will certainly reduce the cost of living And energy demand to
cope-up with ever-increasing power crisis.
A PMBLDCM which is a kind of three-phase synchronous motor with permanent magnets
(PMs) on the rotor and trapezoidal back EMF waveform, operates on electronic commutation
accomplished by solid state switches. It is powered through a three-phase voltage source inverter
(VSI) which is fed from single-phase AC supply using a diode bridge rectifier (DBR) followed by
smoothening DC link capacitor. The compressor exerts constant torque (i.e. rated torque) on the
PMBLDCM and is operated in speed control mode to improve the efficiency of the Air-Con
system.
Since, the back-emf of the PMBLDCM is proportional to the motor speed and the
developed torque is proportional to its phase current [1-4], therefore, a constant torque is
maintained by a constant current in the stator winding of the PMBLDCM whereas the speed can
be controlled by varying the terminal voltage of the motor. Based on this logic, a speed control
scheme is proposed in this paper which uses a reference voltage at DC link proportional to the
desired speed of the PMBLDC motor. However, the control of VSI is only for electronic
commutation which is based on the rotor position signals of the PMBLDC motor.
The PMBLDCM drive, fed from a single-phase AC mains through a diode bridge rectifier
(DBR) followed by a DC link capacitor, suffers from power quality (PQ) disturbances such as
poor power factor (PF), increased total harmonic distortion (THD) of current at input AC mains
and its high crest factor (CF). It is mainly due to uncontrolled charging of the DC link capacitor
which results in a pulsed current waveform having a peak value higher than the amplitude of the
fundamental input current at AC mains. Moreover, the PQ standards for low power equipments
such as IEC 61000-3-2 [5], emphasize on low harmonic contents and near unity power factor
current to be drawn from AC mains by these motors. Therefore, use of a power factor correction
(PFC) topology amongst various available topologies [6-14] is almost inevitable for a PMBLDCM
drive.
Most of the existing systems use a boost converter for PFC as the front-end converter and an
isolated DC-DC converter to produce desired output voltage constituting a two-stage PFC drive [78]. The DC-DC converter used in the second stage is usually a fly back or forward converter
for low power applications and a full-bridge converter for higher power applications. However,
these two stage PFC converters have high cost and complexity in implementing two separate
switch-mode converters, therefore a single stage converter combining the PFC and voltage
regulation at DC link is more in demand. The single-stage PFC converters operate with only one
controller to regulate the DC link voltage along with the power factor correction. The absence of
a second controller has a greater impact on the performance of single-stage PFC converters and
requires a design to operate over a much wider range of operating conditions.
For the proposed voltage controlled drive, a half-bridge buck DC-DC converter is selected
because of its high power handling capacity as compared to the single switch converters. Moreover,
it has switching losses comparable to the single switch converters as only one switch is in
operation at any instant of time. It can be operated as a single-stage power factor corrected
(PFC) converter when connected between the VSI and the DBR fed from single-phase AC mains,
besides controlling the voltage at DC link for the desired speed of the Air-Con compressor. A
detailed modeling, design and performance evaluation of the proposed drive are presented for an
air conditioner compressor driven by a PMBLDC motor of 1.5 kW, 1500 rpm rating.
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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

II.
PROPOSED SPEED CONTROL SCHEME OF PMBLDC MOTOR FOR AIR
CONDITIONER
The proposed speed control scheme (as shown in Fig. 1) controls reference voltage at DC
link as an equivalent reference speed, thereby replaces the conventional control of the motor speed
and a stator current involving various sensors for voltage and current signals. Moreover, the rotor
position signals are used to generate the switching sequence for the VSI as an electronic
commutator of the PMBLDC motor. Therefore, rotor-position information is required only at the
commutation points, e.g., every 60° electrical in the three- phase [1-4]. The rotor position of
PMBLDCM is sensed using Hall effect position sensors and used to generate switching
sequence for the VSI as shown in Table-I.
The DC link voltage is controlled by a half-bridge buck DC-DC converter based on the
duty ratio (D) of the converter. For a fast and effective control with reduced size of magnetics and
filters, a high switching frequency is used; however, the switching frequency (fs) is limited by the
switching device used, operating power level and switching losses of the device. Metal oxide field
effect transistors (MOSFETs) are used as the switching device for high switching frequency in the
proposed PFC converter. However, insulated gate bipolar transistors (IGBTs) are used in VSI
bridge feeding PMBLDCM, to reduce the switching stress, as it operates at lower frequency
compared to PFC switches.
The PFC control scheme uses a current control loop inside the speed control loop with
current multiplier approach which operates in continuous conduction mode (CCM) with average
current control. The control loop begins with the comparison of sensed DC link voltage with a
voltage equivalent to the reference speed. The resultant voltage error is passed through a
proportional-integral (PI) controller to give the modulating current signal. This signal is multiplied
with a unit template of input AC voltage and compared with DC current sensed after the DBR.
The resultant current error is amplified and compared with saw-tooth carrier wave of fixed
frequency (fs) in unipolar scheme (as shown in Fig.1) to generate the PWM pulses for the halfbridge converter. For the current control of the PMBLDCM during step change of the reference
voltage due to the change in the reference speed, a voltage gradient less than 800 V/s is
introduced for the change of DC link voltage, which ensures the stator current of the
PMBLDCM within the specified limits (i.e. double the rated current).

Figure 1. Control schematic of Proposed Bridge-buck PFC converter fed PMBLDCM drive

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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

III. DESIGN FUZZY LOGIC CONTROLLER FOR PMBLDC DRIVE

Figure 2. Fuzzy logic for BLDC motor drive system
Fig. 2 shows the Fuzzy logic for a BLDC motor drive system. The system contains two
loops, the first loop is the current control loop that accomplishes torque control of BLDC motor and
the second loop is the speed control loop that adjusts the speed of t h e BLDC motor.
Fig. 3 shows the basic structure of a fuzzy logic controller. Fuzzy logic linguistic terms are
most often expressed in the form of logical implications, such as If-Then rules. These rules define a
range of values known as fuzzy membership functions [4]. Fuzzy membership functions may be in
the form of a triangle, a trapezoid, a bell as shows in fig. 6, or of another appropriate form [6].

Figure 3. Structure of fuzzy logic controller
Fig.4 illustrates the membership function of fuzzy logic controller that used the
“fuzzification” of two input values and “defuzzification” output of the controller. There are seven
clusters in the membership functions, with seven linguistic variables defined as: Negative Big (NB),
Negative Medium (NM), Negative Small (NS), Zero (Z), Positive Small (PS), Positive Medium
(PM), and Positive Big (PB).

Figure 4: Membership functions of fuzzy logic controller
A sliding mode rule-base, used in the fuzzy logic controller is given in Table 1. The fuzzy
inference operation is implemented by using the 49 rules. The min-max compositional rule of
inference and the center of gravity method have been used in the “defuzzification” process [5].
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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

If p1 is NB and p2 is NB Then out is PB,
If p1 is NB and p2 is NM Then out is PB,
If p1 is NB and p2 is NS Then out is PM,
If p1 is NB and p2 is Z Then out is PM

Figure 5: Block diagram of fuzzy logic control

RULE BASE OF FUZZY LOGIC CONTROLLER

Simulation structure of fuzzy in matlab
Fig. 5 shows the Matlab simulation diagram of the Fuzzy logic controller. The developed
Matlab model is use to observe the phase current waveforms, speed, torque and maximun current.
Fig. 8 shows the Matlab simulation diagram of the Fuzzy.
IV. MODELING OF THE PROPOSED PMBLDCM DRIVE
The main components of the proposed PMBLDCM drive are the PFC converter and
PMBLDCM drive, which are modeled by mathematical equations and the complete drive is
represented as a combination of these models.
A. PFC onverter
The modeling of the PFC converter consists of the modeling of a speed controller, a
reference current generator and a PWM controller as given below.
1) Speed C o n t r o l l e r : The speed controller, the prime component of this control scheme, is a
proportional-integral (PI) controller which closely tracks the reference speed as an equivalent
reference voltage. If at kth instant of time, V*dc(k) is reference DC link voltage, Vdc(k) is sensed
DC link voltage then the voltage error Ve(k) is calculated as,
Ve(k) =V*dc(k)-Vdc(k)

(5)
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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

The PI controller gives desired control signal after processing this voltage error. The output
of the controller Ic(k) at kth instant is given as,
Ic (k) = Ic (k-1) + Kp{Ve(k) – Ve(k-1)} + KiVe(k)

(6)

where Kp and Ki are the proportional and integral gains of the PI controller.
2) Reference Current Generator: The reference input current of the PFC converter is denoted by
idc* and given as,
i*dc = Ic (k) uVs
(7)
where uVs is the unit template of the voltage at input AC mains, calculated as,
uVs = vd/Vsm; vd = |vs|; vs= Vsm sin ωt

(8)

where Vsm is the amplitude of the voltage and ω is frequency in rad/sec at AC mains.
3) PWM Controller: The reference input current of the buck half-bridge converter (idc*) is
compared with its sensed current (idc) to generate the current error ∆idc=(idc* - idc). This current
error is amplified by gain kdc
and compared with fixed frequency (fs) saw-tooth carrier
waveform md(t) (as shown in Fig.1) in unipolar switching mode [7] to get the switching
signals for the MOSFETs of the PFC buck half-bridge converter as,
If
If

kdc ∆idc > md (t)
-kdc

∆idc>md

(t)

then SA = 1 else SA = 0
then SB=1else SB=0

(9)
(10)

where SA, SB are upper and lower switches of the half-bridge converter as shown in
Fig. 1 and their values ‘1’ and ‘0’ represent ‘on’ and ‘off’ position of the respective MOSFET of
the PFC converter.
B. PMBLDCM Drive
The PMBLDCM drive consists of an electronic commutator, a VSI and a PMBLDC motor.
1) Electronic Commutator: The electronic commutator uses signals from Hall effect position
sensors to generate the switching sequence for the voltage source inverter based on the logic
given in Table I.
2) Voltage Source Inverter: Fig. 3 shows an equivalent circuit of a VSI fed PMBLDCM. The
output of VSI to be fed to phase ‘a’ of the PMBLDC motor is given as,
vao = (Vdc/2)
vao = (-Vdc/2)
vao = 0
van = vao – vno

for S1 = 1
for S2 = 1
for S1 = 0, and S2 = 0

99

(11)
(12)
(13)
(14)
International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

where vao, vbo, vco, and vno are voltages of the three-phases and neutral point (n) with respect
to virtual mid-point of the DC link voltage shown as ‘o’ in Fig. 3. The voltages van, vbn, vcn
are voltages of three-phases with respect to neutral point (n) and Vdc is the DC link voltage. S= 1
and 0 represent ‘on’ and ‘off’ position of respective IGBTs of the VSI and considered in a similar
way for other IGBTs of the VSI i.e. S3- S6.
Using similar logic vbo, vco, vbn, vcn are generated for other two phases of the VSI
feeding PMBLDC motor.
3) PMBLDC Motor: The PMBLDCM is represented in the form of a set of differential equations
[3] given as,
van = Ria + pλa +ean
vbn = Rib + pλb +ebn
vcn = Ric + pλc +ecn

(15)
(16)
(17)

currents, λa, λb, λc are flux linkages and ean, ebn, ecn are phase to neutral back emfs of
PMBLDCM, in respective phases, R is resistance of motor windings/phase.

The flux linkages are represented as,
λa = Lia - M (ib + ic)
λb = Lib - M (ia + ic)
λc = Lic - M (ib + ia)

(18)
(19)
(20)

where L is self-inductance/phase, M is mutual inductance of motor winding/phase. Since the
PMBLDCM has no neutral connection, therefore,
ia + ib + ic = 0

(21)

From Eqs. (14-21) the voltage between neutral terminal (n) and mid-point of the DC link (o) is given
as,
vno = {vao +vbo + vco – (ean +ebn +ecn)}/3

(22)

From Eqs. (18-21), the flux linkages are given as,
λa = (L+M) ia,
λb = (L+M) ib, λc = (L+M) ic,

(23)
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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

From Eqs. (15-17 and 23), the current derivatives in generalized state space form is given as,
pix = (vxn - ix R – exn)/(L+M)

(24)

where x represents phase a, b or c.
The developed electromagnetic torque Te in the PMBLDCM is given as,
Te = (ean ia + ebn ib +ecn ic)/ ω

(25)

where ω is motor speed in rad/sec,
The back emfs may be expressed as a function of rotor position (θ) as,
exn= Kb fx(θ) ω

(26)

where x can be phase a, b or c and accordingly fx(θ) represents function of rotor position with a
maximum value ±1, identical to trapezoidal induced emf given as,
for 0 < θ < 2π/3

(27)

fa(θ) = {(6/ π)( π- θ)}-1 for 2π/3 < θ < π

(28)

for π < θ < 5π/3

(29)

fa(θ) = 1

fa(θ) = -1

fa(θ) = {(6/π)(θ -2π)}+1 for 5π/3 < θ < 2π

(30)

The functions fb(θ) and fc(θ) are similar to fa(θ) with a phase difference of 120º and
240º respectively.
Therefore, the electromagnetic torque is expressed as,
Te = Kb{fa(θ) ia + fb(θ) ib+ fc(θ) ic}

(31)

The mechanical equation of motion in speed derivative form is given as,
pω = (P/2) (Te-TL-Bω)/(J)

(32)

The derivative of the rotor position angle is given as,
pθ = ω

(33)

where P is no. poles, TL is load torque in Nm, J is moment of inertia in kg-m2 and B is friction
coefficient in Nms/Rad.
These equations (15-33) represent the dynamic model of the PMBLDC motor.

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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

V.

PERFORMANCE EVALUATION OF PROPOSED PFC DRIVE

The proposed PMBLDCM drive is modeled in Matlab- Simulink environment and
evaluated for an air conditioning compressor load. The compressor load is considered as a constant
torque load equal to rated torque with the speed control required by air conditioning system.
A 1.5 kW rating PMBLDCM is used to drive the air conditioner compressor, speed of which is
controlled effectively by controlling the DC link voltage. The detailed data of the motor and
simulation parameters are given in Appendix. The performance of the proposed PFC drive is
evaluated on the basis of various parameters such as total harmonic distortion (THDi) and the
crest factor (CF) of the current at input AC mains, displacement power factor (DPF), power factor
(PF) and efficiency of the drive system (ηdrive) at different speeds of the motor. Moreover, these
parameters are also evaluated for variable input AC voltage at DC link voltage of 416 V which is
equivalent to the rated speed (1500 rpm) of the PMBLDCM. The results are shown in Figs. 4-9 and
Tables II- III to demonstrate the effectiveness of the proposed PMBLDCM drive in a wide range
of speed and input AC voltage.
A. Performance during Starting
The performance of the proposed PMBLDCM drive fed from 220 V AC mains during
starting at rated torque and 900 rpm speed is shown in Fig. 4a. A rate limiter of 800 V/s is
introduced in the reference voltage to limit the starting current of the motor as well as the
charging current of the DC link capacitor. The PI controller closely tracks the reference speed so
that the motor attains reference speed smoothly within 0.35 sec while keeping the stator current
within the desired limits i.e. double the rated value. The current (is) waveform at input AC mains
is in phase with the supply voltage (vs) demonstrating nearly unity power factor during the starting.
B. Performance under Speed Control
Figs. 4-6 show the performance of the proposed PMBLDCM drive under the speed control
at constant rated torque (9.55 Nm) and 220 V AC mains supply voltage. These results are
categorized as performance during transient and steady state conditions.
1) Transient Condition: Figs. 4b-c show the performance of the drive during the speed control of
the compressor. The reference speed is changed from 900 rpm to 1500 rpm for the rated load
performance of the compressor; from 900 rpm to 300 rpm for performance of the compressor at
light load. It is observed that the speed control is fast and smooth in either direction i.e.
acceleration or retardation with power factor maintained at nearly unity value. Moreover, the
stator current of PMBLDCM is within the allowed limit (twice the rated current) due to the
introduction of a rate limiter in the reference voltage.
2) Steady State Condition: The speed control of the PMBLDCM driven compressor under steady
state condition is carried out for different speeds and the results are shown in Figs. 5-6 and Table-II
to demonstrate the effectiveness of the proposed drive in wide speed range. Figs.5a-c show
voltage (vs) and current (is) waveforms at AC mains, DC link voltage (Vdc), speed of the motor
(N), developed electromagnetic torque of the motor (Te), the stator current of the PMBLDC
motor for phase ‘a’ (Ia), and shaft power output (Po) at 300 rpm, 900 rpm and 1500 rpm
speeds. Fig. 6a shows linear relation between motor speed and DC link voltage. Since the
reference speed is decided by the reference voltage at DC link, it is observed that the control of
the reference DC link voltage controls the speed of the motor instantaneously. Fig.6b shows the
improved efficiency of the drive system (ηdrive) in wide range of the motor speed.
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C. Power Quality Performance
The performance of the proposed PMBLDCM drive in terms of various PQ parameters such
as THDi, CF, DPF, PF is summarized in Table-II and shown in Figs. 7-8. Nearly unity power
factor (PF) and reduced THD of AC mains current are observed in wide speed range of the
PMBLDCM as shown in Figs. 7a-b. The THD of AC mains current remains less than 5% along
with nearly unity PF in wide range of speed as well as load as shown in Table-II and Figs. 8a-c.

Fig. 6a. DC link voltage with speed

Fig. 6b. Efficiency with load

Figure 6. Performance of the proposed PFC drive under speed control at rated torque and 220
VAC

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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

Fig. 4a: Starting performance of the PMBLDCM drive at 900 rpm

Fig. 4b: PMBLDCM drive under speed variation from 900 rpm to 1500 rpm

Fig. 4c: PMBLDCM drive under speed variation from 900 rpm to 300 rpm
Figure 4. Performance of the Proposed PMBLDCM drive under speed variation at 220 VAC input

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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

Fig. 5a: Performance of the PMBLDCM drive at 300 rpm

Fig. 5b: Performance of the PMBLDCM drive at 900 rpm.

Fig. 5c: Performance of the PMBLDCM drive at rated speed (1500 rpm).
Figure 5. Performance of the PMBLDCM drive under steady state condition at 220 VAC input
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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

Fig. 7a. THD of current at AC mains

Fig. 7b. DPF and PF
Figure 7. PQ parameters of PMBLDCM drive under speed control at rated torque and 220 VAC
input
TABLE II. PERFORMANCE OF DRIVE UNDER SPEED CONTROL AT 220 V AC INPUT
Speed
DPF
PF
Load
VDC
THDi
ηdrive
(rpm)
(%)
(V)
(%)
(%)
300
100
4.84
0.9999
0.9987
74.2
20.0
400
126
3.94
0.9999
0.9991
79.1
26.7
500
153
3.33
0.9999
0.9993
81.8
33.3
600
179
2.92
0.9999
0.9995
83.8
40.0
700
205
2.63
0.9999
0.9996
85.3
46.6
800
232
2.40
0.9999
0.9996
86.1
53.3
900
258
2.24
0.9999
0.9996
87.0
60.0
1000
284
2.16
0.9999
0.9997
87.6
66.6
1100
310
2.09
0.9999
0.9997
88.1
73.3
1200
337
2.03
0.9999
0.9997
88.1
80.0
1300
363
2.05
0.9999
0.9997
88.2
86.6
1400
390
2.07
0.9999
0.9997
88.1
93.3
1500
416
2.09
0.9999
0.9997
88.1
100.0

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International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

Fig. 8a. At 300 rpm Fig. 8b. At 900 rpm

Fig. 8c. At 1500 rpm

Figure 8. Current waveform at AC mains and its harmonic spectra of the PMBLDCM drive under
steady state condition at rated torque and 220 VAC
D. Performance under Variable Input AC Voltage
Performance evaluation of the proposed PMBLDCM drive is carried out under varying input
AC voltage at rated load (i.e. rated torque and rated speed) to demonstrate the operation of
proposed PMBLDCM drive for air conditioning system in various practical situations as summarized
in Table-III.
Figs. 9a-b show variation of input current and its THD at AC mains, DPF and PF with AC
input voltage. The THD of current at AC mains is within specified limits of international norms
[5] along with nearly unity power factor in wide range of AC input voltage.

Fig. 9a. Current at AC mains and its THD

Fig. 9b. DPF and PF
Figure 9. PQ parameters with input AC voltage at 416 VDC (1500 rpm)
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TABLE III. VARIATION OF PQ PARAMETERS WITH INPUT AC VOLTAGE (VS) AT 1500
RPM (416 VDC)
DPF
PF
CF
VAC
THDi
Is (A) ηdrive
(V)
(%)
(%)
170
2.88
0.9999
0.9995
1.41
10.4
84.9
180
2.59
0.9999
0.9996
1.41
9.7
85.8
190
2.40
0.9999
0.9996
1.41
9.2
86.3
200
2.26
0.9999
0.9996
1.41
8.6
87.2
210
2.14
0.9999
0.9997
1.41
8.2
87.6
220
2.09
0.9999
0.9997
1.41
7.7
88.1
230
2.07
0.9999
0.9997
1.41
7.4
88.2
240
2.02
1.0000
0.9998
1.41
7.1
88.4
250
1.99
1.0000
0.9998
1.41
6.8
88.7
260
2.01
1.0000
0.9998
1.41
6.5
88.7
270
2.01
1.0000
0.9998
1.41
6.2
89.0
VI. CONCLUSION
As a conclusion, the increasing demand for using fuzzy logic as a controller for BLDC
permanent magnet motor in modern intelligent motion control of BLDC motors, both simulation and
experimental set-up have provided a good dynamic performance of the fuzzy logic controller system.
The speed of the BLDC motor is detected by Hall-sensor IC’s accurately instead of the usual,
expensive and complicated encoder system. Besides, fuzzy reasoning algorithm designed to control
BLDC to get the optimum control under the unstable rotor turning situation or sudden load change,
the proposed fuzzy logic controller system has a good adaptability and strong robustness whenever
the system is disturbed. The simulation model which is implemented in a modular manner under
MATLAB environment allows dynamic characteristics such as phase currents, rotor speed, and
mechanical torque to be effectively considered. The result paired with Matlab/simulink is a good
simulation tool for modeling and analyzing fuzzy logic controlled brushless DC motor drives.
Besides, both simulated results and experimental results shows very good agreement. Some of other
adaptive enhancements technique such as artificial neural networks or neuro-fuzzy implementations
could be use for future work.
APPENDIX
Rated Power: 1.5 kW, rated speed: 1500 rpm, rated current: 4.0 A, rated torque: 9.55 Nm,
number of poles: 4, stator resistance (R): 2.8 /ph., inductance (L+M): 5.21
Mh/ph, back EMF constant (Kb): 0.615 Vsec/rad, inertia (J):
0.013 Kg-m2. Source impedance (Zs): 0.03 pu, switching frequency of PFC switch (fs) = 40 kHz,
capacitors (C1= C2):
15nF, PI speed controller gains (Kp): 0.145, (Ki): 1.45 back

108
International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print),
ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME

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  • 1. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), INTERNATIONAL JOURNAL OF ELECTRICAL ENGINEERING & ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME TECHNOLOGY (IJEET) ISSN 0976 – 6545(Print) ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), pp. 94-109 © IAEME: www.iaeme.com/ijeet.asp Journal Impact Factor (2013): 5.5028 (Calculated by GISI) IJEET ©IAEME www.jifactor.com PERFORMANCE AND ANALYSIS OF PMBLDC MOTOR USING FUZZY LOGIC CONTROLLERS R.Devasaran1, 1 Dr. Pankaj Roy2, Dr. Arvind kumar singh3 Professor, Dept of E&EE, GND Engg College, Bidar, Karnataka India 2 Professor & HOD. Dept of Elec Engg, BIT, Sindri Jharkhand India 3 Associate Profesor Dept of Elec Engg, BIT, Sindri Jharkhand India ABSTRACT IT his paper presents a fuzzy logic controller for brushless direct current (BLDC) permanent magnet motor drives. Initially a fuzzy logic controller is developed using MATLAB Fuzzy-Logic Toolbox and then inserted into the Simulink model. The dynamic characteristics of the brushless DC motor such as speed, torque, current and voltage of the inverter components are observed and analyzed using the developed MATLAB model. In order to verify the effectiveness of the controller, the simulation results are compared with TMS320F2808 DSP experimental results. The simulation and experimental results show that the brushless direct current motor (BLDC) is successfully and efficiently controlled by the Fuzzy logic controller. The proposed PMBLDCM drive with voltage control based PFC converter is designed, modeled and its performance is simulated in MatlabSimulink environment for an air conditioner compressor driven through a 1.5 kW, 1500 rpm PMBLDC motor. The evaluation results of the proposed speed control scheme are presented to demonstrate an improved efficiency of the proposed drive system with PFC feature in wide range of the speed and an input AC voltage. Index Terms: Fuzzy Logic Controller, PMBLDCM, Air Conditioner, Buck Half- Bridge Converter, Voltage Control, VSI. I. INTRODUCTION PERMANENT magnet brushless DC motors (PMBLDCMs) are preferred motors for a compressor of an air-conditioning (Air-Con) system due to its features like high efficiency, wide speed range and low maintenance requirements [1-4]. The operation of the compressor with the speed control results in an improved efficiency of the system while maintaining the temperature in the air-conditioned zone at the set reference consistently. Whereas, the existing air conditioners 94
  • 2. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME mostly have a single-phase induction motor to drive the compressor in ‘on/off’ control mode. This results in increased losses due to frequent ‘on/off’ operation with increased mechanical and electrical stresses on the motor, thereby poor efficiency and reduced life of the motor. Moreover, the temperature of the air conditioned zone is regulated in a hysteresis band. Therefore, improved efficiency of the Air-Con system will certainly reduce the cost of living And energy demand to cope-up with ever-increasing power crisis. A PMBLDCM which is a kind of three-phase synchronous motor with permanent magnets (PMs) on the rotor and trapezoidal back EMF waveform, operates on electronic commutation accomplished by solid state switches. It is powered through a three-phase voltage source inverter (VSI) which is fed from single-phase AC supply using a diode bridge rectifier (DBR) followed by smoothening DC link capacitor. The compressor exerts constant torque (i.e. rated torque) on the PMBLDCM and is operated in speed control mode to improve the efficiency of the Air-Con system. Since, the back-emf of the PMBLDCM is proportional to the motor speed and the developed torque is proportional to its phase current [1-4], therefore, a constant torque is maintained by a constant current in the stator winding of the PMBLDCM whereas the speed can be controlled by varying the terminal voltage of the motor. Based on this logic, a speed control scheme is proposed in this paper which uses a reference voltage at DC link proportional to the desired speed of the PMBLDC motor. However, the control of VSI is only for electronic commutation which is based on the rotor position signals of the PMBLDC motor. The PMBLDCM drive, fed from a single-phase AC mains through a diode bridge rectifier (DBR) followed by a DC link capacitor, suffers from power quality (PQ) disturbances such as poor power factor (PF), increased total harmonic distortion (THD) of current at input AC mains and its high crest factor (CF). It is mainly due to uncontrolled charging of the DC link capacitor which results in a pulsed current waveform having a peak value higher than the amplitude of the fundamental input current at AC mains. Moreover, the PQ standards for low power equipments such as IEC 61000-3-2 [5], emphasize on low harmonic contents and near unity power factor current to be drawn from AC mains by these motors. Therefore, use of a power factor correction (PFC) topology amongst various available topologies [6-14] is almost inevitable for a PMBLDCM drive. Most of the existing systems use a boost converter for PFC as the front-end converter and an isolated DC-DC converter to produce desired output voltage constituting a two-stage PFC drive [78]. The DC-DC converter used in the second stage is usually a fly back or forward converter for low power applications and a full-bridge converter for higher power applications. However, these two stage PFC converters have high cost and complexity in implementing two separate switch-mode converters, therefore a single stage converter combining the PFC and voltage regulation at DC link is more in demand. The single-stage PFC converters operate with only one controller to regulate the DC link voltage along with the power factor correction. The absence of a second controller has a greater impact on the performance of single-stage PFC converters and requires a design to operate over a much wider range of operating conditions. For the proposed voltage controlled drive, a half-bridge buck DC-DC converter is selected because of its high power handling capacity as compared to the single switch converters. Moreover, it has switching losses comparable to the single switch converters as only one switch is in operation at any instant of time. It can be operated as a single-stage power factor corrected (PFC) converter when connected between the VSI and the DBR fed from single-phase AC mains, besides controlling the voltage at DC link for the desired speed of the Air-Con compressor. A detailed modeling, design and performance evaluation of the proposed drive are presented for an air conditioner compressor driven by a PMBLDC motor of 1.5 kW, 1500 rpm rating. 95
  • 3. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME II. PROPOSED SPEED CONTROL SCHEME OF PMBLDC MOTOR FOR AIR CONDITIONER The proposed speed control scheme (as shown in Fig. 1) controls reference voltage at DC link as an equivalent reference speed, thereby replaces the conventional control of the motor speed and a stator current involving various sensors for voltage and current signals. Moreover, the rotor position signals are used to generate the switching sequence for the VSI as an electronic commutator of the PMBLDC motor. Therefore, rotor-position information is required only at the commutation points, e.g., every 60° electrical in the three- phase [1-4]. The rotor position of PMBLDCM is sensed using Hall effect position sensors and used to generate switching sequence for the VSI as shown in Table-I. The DC link voltage is controlled by a half-bridge buck DC-DC converter based on the duty ratio (D) of the converter. For a fast and effective control with reduced size of magnetics and filters, a high switching frequency is used; however, the switching frequency (fs) is limited by the switching device used, operating power level and switching losses of the device. Metal oxide field effect transistors (MOSFETs) are used as the switching device for high switching frequency in the proposed PFC converter. However, insulated gate bipolar transistors (IGBTs) are used in VSI bridge feeding PMBLDCM, to reduce the switching stress, as it operates at lower frequency compared to PFC switches. The PFC control scheme uses a current control loop inside the speed control loop with current multiplier approach which operates in continuous conduction mode (CCM) with average current control. The control loop begins with the comparison of sensed DC link voltage with a voltage equivalent to the reference speed. The resultant voltage error is passed through a proportional-integral (PI) controller to give the modulating current signal. This signal is multiplied with a unit template of input AC voltage and compared with DC current sensed after the DBR. The resultant current error is amplified and compared with saw-tooth carrier wave of fixed frequency (fs) in unipolar scheme (as shown in Fig.1) to generate the PWM pulses for the halfbridge converter. For the current control of the PMBLDCM during step change of the reference voltage due to the change in the reference speed, a voltage gradient less than 800 V/s is introduced for the change of DC link voltage, which ensures the stator current of the PMBLDCM within the specified limits (i.e. double the rated current). Figure 1. Control schematic of Proposed Bridge-buck PFC converter fed PMBLDCM drive 96
  • 4. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME III. DESIGN FUZZY LOGIC CONTROLLER FOR PMBLDC DRIVE Figure 2. Fuzzy logic for BLDC motor drive system Fig. 2 shows the Fuzzy logic for a BLDC motor drive system. The system contains two loops, the first loop is the current control loop that accomplishes torque control of BLDC motor and the second loop is the speed control loop that adjusts the speed of t h e BLDC motor. Fig. 3 shows the basic structure of a fuzzy logic controller. Fuzzy logic linguistic terms are most often expressed in the form of logical implications, such as If-Then rules. These rules define a range of values known as fuzzy membership functions [4]. Fuzzy membership functions may be in the form of a triangle, a trapezoid, a bell as shows in fig. 6, or of another appropriate form [6]. Figure 3. Structure of fuzzy logic controller Fig.4 illustrates the membership function of fuzzy logic controller that used the “fuzzification” of two input values and “defuzzification” output of the controller. There are seven clusters in the membership functions, with seven linguistic variables defined as: Negative Big (NB), Negative Medium (NM), Negative Small (NS), Zero (Z), Positive Small (PS), Positive Medium (PM), and Positive Big (PB). Figure 4: Membership functions of fuzzy logic controller A sliding mode rule-base, used in the fuzzy logic controller is given in Table 1. The fuzzy inference operation is implemented by using the 49 rules. The min-max compositional rule of inference and the center of gravity method have been used in the “defuzzification” process [5]. 97
  • 5. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME If p1 is NB and p2 is NB Then out is PB, If p1 is NB and p2 is NM Then out is PB, If p1 is NB and p2 is NS Then out is PM, If p1 is NB and p2 is Z Then out is PM Figure 5: Block diagram of fuzzy logic control RULE BASE OF FUZZY LOGIC CONTROLLER Simulation structure of fuzzy in matlab Fig. 5 shows the Matlab simulation diagram of the Fuzzy logic controller. The developed Matlab model is use to observe the phase current waveforms, speed, torque and maximun current. Fig. 8 shows the Matlab simulation diagram of the Fuzzy. IV. MODELING OF THE PROPOSED PMBLDCM DRIVE The main components of the proposed PMBLDCM drive are the PFC converter and PMBLDCM drive, which are modeled by mathematical equations and the complete drive is represented as a combination of these models. A. PFC onverter The modeling of the PFC converter consists of the modeling of a speed controller, a reference current generator and a PWM controller as given below. 1) Speed C o n t r o l l e r : The speed controller, the prime component of this control scheme, is a proportional-integral (PI) controller which closely tracks the reference speed as an equivalent reference voltage. If at kth instant of time, V*dc(k) is reference DC link voltage, Vdc(k) is sensed DC link voltage then the voltage error Ve(k) is calculated as, Ve(k) =V*dc(k)-Vdc(k) (5) 98
  • 6. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME The PI controller gives desired control signal after processing this voltage error. The output of the controller Ic(k) at kth instant is given as, Ic (k) = Ic (k-1) + Kp{Ve(k) – Ve(k-1)} + KiVe(k) (6) where Kp and Ki are the proportional and integral gains of the PI controller. 2) Reference Current Generator: The reference input current of the PFC converter is denoted by idc* and given as, i*dc = Ic (k) uVs (7) where uVs is the unit template of the voltage at input AC mains, calculated as, uVs = vd/Vsm; vd = |vs|; vs= Vsm sin ωt (8) where Vsm is the amplitude of the voltage and ω is frequency in rad/sec at AC mains. 3) PWM Controller: The reference input current of the buck half-bridge converter (idc*) is compared with its sensed current (idc) to generate the current error ∆idc=(idc* - idc). This current error is amplified by gain kdc and compared with fixed frequency (fs) saw-tooth carrier waveform md(t) (as shown in Fig.1) in unipolar switching mode [7] to get the switching signals for the MOSFETs of the PFC buck half-bridge converter as, If If kdc ∆idc > md (t) -kdc ∆idc>md (t) then SA = 1 else SA = 0 then SB=1else SB=0 (9) (10) where SA, SB are upper and lower switches of the half-bridge converter as shown in Fig. 1 and their values ‘1’ and ‘0’ represent ‘on’ and ‘off’ position of the respective MOSFET of the PFC converter. B. PMBLDCM Drive The PMBLDCM drive consists of an electronic commutator, a VSI and a PMBLDC motor. 1) Electronic Commutator: The electronic commutator uses signals from Hall effect position sensors to generate the switching sequence for the voltage source inverter based on the logic given in Table I. 2) Voltage Source Inverter: Fig. 3 shows an equivalent circuit of a VSI fed PMBLDCM. The output of VSI to be fed to phase ‘a’ of the PMBLDC motor is given as, vao = (Vdc/2) vao = (-Vdc/2) vao = 0 van = vao – vno for S1 = 1 for S2 = 1 for S1 = 0, and S2 = 0 99 (11) (12) (13) (14)
  • 7. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME where vao, vbo, vco, and vno are voltages of the three-phases and neutral point (n) with respect to virtual mid-point of the DC link voltage shown as ‘o’ in Fig. 3. The voltages van, vbn, vcn are voltages of three-phases with respect to neutral point (n) and Vdc is the DC link voltage. S= 1 and 0 represent ‘on’ and ‘off’ position of respective IGBTs of the VSI and considered in a similar way for other IGBTs of the VSI i.e. S3- S6. Using similar logic vbo, vco, vbn, vcn are generated for other two phases of the VSI feeding PMBLDC motor. 3) PMBLDC Motor: The PMBLDCM is represented in the form of a set of differential equations [3] given as, van = Ria + pλa +ean vbn = Rib + pλb +ebn vcn = Ric + pλc +ecn (15) (16) (17) currents, λa, λb, λc are flux linkages and ean, ebn, ecn are phase to neutral back emfs of PMBLDCM, in respective phases, R is resistance of motor windings/phase. The flux linkages are represented as, λa = Lia - M (ib + ic) λb = Lib - M (ia + ic) λc = Lic - M (ib + ia) (18) (19) (20) where L is self-inductance/phase, M is mutual inductance of motor winding/phase. Since the PMBLDCM has no neutral connection, therefore, ia + ib + ic = 0 (21) From Eqs. (14-21) the voltage between neutral terminal (n) and mid-point of the DC link (o) is given as, vno = {vao +vbo + vco – (ean +ebn +ecn)}/3 (22) From Eqs. (18-21), the flux linkages are given as, λa = (L+M) ia, λb = (L+M) ib, λc = (L+M) ic, (23) 100
  • 8. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME From Eqs. (15-17 and 23), the current derivatives in generalized state space form is given as, pix = (vxn - ix R – exn)/(L+M) (24) where x represents phase a, b or c. The developed electromagnetic torque Te in the PMBLDCM is given as, Te = (ean ia + ebn ib +ecn ic)/ ω (25) where ω is motor speed in rad/sec, The back emfs may be expressed as a function of rotor position (θ) as, exn= Kb fx(θ) ω (26) where x can be phase a, b or c and accordingly fx(θ) represents function of rotor position with a maximum value ±1, identical to trapezoidal induced emf given as, for 0 < θ < 2π/3 (27) fa(θ) = {(6/ π)( π- θ)}-1 for 2π/3 < θ < π (28) for π < θ < 5π/3 (29) fa(θ) = 1 fa(θ) = -1 fa(θ) = {(6/π)(θ -2π)}+1 for 5π/3 < θ < 2π (30) The functions fb(θ) and fc(θ) are similar to fa(θ) with a phase difference of 120º and 240º respectively. Therefore, the electromagnetic torque is expressed as, Te = Kb{fa(θ) ia + fb(θ) ib+ fc(θ) ic} (31) The mechanical equation of motion in speed derivative form is given as, pω = (P/2) (Te-TL-Bω)/(J) (32) The derivative of the rotor position angle is given as, pθ = ω (33) where P is no. poles, TL is load torque in Nm, J is moment of inertia in kg-m2 and B is friction coefficient in Nms/Rad. These equations (15-33) represent the dynamic model of the PMBLDC motor. 101
  • 9. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME V. PERFORMANCE EVALUATION OF PROPOSED PFC DRIVE The proposed PMBLDCM drive is modeled in Matlab- Simulink environment and evaluated for an air conditioning compressor load. The compressor load is considered as a constant torque load equal to rated torque with the speed control required by air conditioning system. A 1.5 kW rating PMBLDCM is used to drive the air conditioner compressor, speed of which is controlled effectively by controlling the DC link voltage. The detailed data of the motor and simulation parameters are given in Appendix. The performance of the proposed PFC drive is evaluated on the basis of various parameters such as total harmonic distortion (THDi) and the crest factor (CF) of the current at input AC mains, displacement power factor (DPF), power factor (PF) and efficiency of the drive system (ηdrive) at different speeds of the motor. Moreover, these parameters are also evaluated for variable input AC voltage at DC link voltage of 416 V which is equivalent to the rated speed (1500 rpm) of the PMBLDCM. The results are shown in Figs. 4-9 and Tables II- III to demonstrate the effectiveness of the proposed PMBLDCM drive in a wide range of speed and input AC voltage. A. Performance during Starting The performance of the proposed PMBLDCM drive fed from 220 V AC mains during starting at rated torque and 900 rpm speed is shown in Fig. 4a. A rate limiter of 800 V/s is introduced in the reference voltage to limit the starting current of the motor as well as the charging current of the DC link capacitor. The PI controller closely tracks the reference speed so that the motor attains reference speed smoothly within 0.35 sec while keeping the stator current within the desired limits i.e. double the rated value. The current (is) waveform at input AC mains is in phase with the supply voltage (vs) demonstrating nearly unity power factor during the starting. B. Performance under Speed Control Figs. 4-6 show the performance of the proposed PMBLDCM drive under the speed control at constant rated torque (9.55 Nm) and 220 V AC mains supply voltage. These results are categorized as performance during transient and steady state conditions. 1) Transient Condition: Figs. 4b-c show the performance of the drive during the speed control of the compressor. The reference speed is changed from 900 rpm to 1500 rpm for the rated load performance of the compressor; from 900 rpm to 300 rpm for performance of the compressor at light load. It is observed that the speed control is fast and smooth in either direction i.e. acceleration or retardation with power factor maintained at nearly unity value. Moreover, the stator current of PMBLDCM is within the allowed limit (twice the rated current) due to the introduction of a rate limiter in the reference voltage. 2) Steady State Condition: The speed control of the PMBLDCM driven compressor under steady state condition is carried out for different speeds and the results are shown in Figs. 5-6 and Table-II to demonstrate the effectiveness of the proposed drive in wide speed range. Figs.5a-c show voltage (vs) and current (is) waveforms at AC mains, DC link voltage (Vdc), speed of the motor (N), developed electromagnetic torque of the motor (Te), the stator current of the PMBLDC motor for phase ‘a’ (Ia), and shaft power output (Po) at 300 rpm, 900 rpm and 1500 rpm speeds. Fig. 6a shows linear relation between motor speed and DC link voltage. Since the reference speed is decided by the reference voltage at DC link, it is observed that the control of the reference DC link voltage controls the speed of the motor instantaneously. Fig.6b shows the improved efficiency of the drive system (ηdrive) in wide range of the motor speed. 102
  • 10. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME C. Power Quality Performance The performance of the proposed PMBLDCM drive in terms of various PQ parameters such as THDi, CF, DPF, PF is summarized in Table-II and shown in Figs. 7-8. Nearly unity power factor (PF) and reduced THD of AC mains current are observed in wide speed range of the PMBLDCM as shown in Figs. 7a-b. The THD of AC mains current remains less than 5% along with nearly unity PF in wide range of speed as well as load as shown in Table-II and Figs. 8a-c. Fig. 6a. DC link voltage with speed Fig. 6b. Efficiency with load Figure 6. Performance of the proposed PFC drive under speed control at rated torque and 220 VAC 103
  • 11. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME Fig. 4a: Starting performance of the PMBLDCM drive at 900 rpm Fig. 4b: PMBLDCM drive under speed variation from 900 rpm to 1500 rpm Fig. 4c: PMBLDCM drive under speed variation from 900 rpm to 300 rpm Figure 4. Performance of the Proposed PMBLDCM drive under speed variation at 220 VAC input 104
  • 12. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME Fig. 5a: Performance of the PMBLDCM drive at 300 rpm Fig. 5b: Performance of the PMBLDCM drive at 900 rpm. Fig. 5c: Performance of the PMBLDCM drive at rated speed (1500 rpm). Figure 5. Performance of the PMBLDCM drive under steady state condition at 220 VAC input 105
  • 13. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME Fig. 7a. THD of current at AC mains Fig. 7b. DPF and PF Figure 7. PQ parameters of PMBLDCM drive under speed control at rated torque and 220 VAC input TABLE II. PERFORMANCE OF DRIVE UNDER SPEED CONTROL AT 220 V AC INPUT Speed DPF PF Load VDC THDi ηdrive (rpm) (%) (V) (%) (%) 300 100 4.84 0.9999 0.9987 74.2 20.0 400 126 3.94 0.9999 0.9991 79.1 26.7 500 153 3.33 0.9999 0.9993 81.8 33.3 600 179 2.92 0.9999 0.9995 83.8 40.0 700 205 2.63 0.9999 0.9996 85.3 46.6 800 232 2.40 0.9999 0.9996 86.1 53.3 900 258 2.24 0.9999 0.9996 87.0 60.0 1000 284 2.16 0.9999 0.9997 87.6 66.6 1100 310 2.09 0.9999 0.9997 88.1 73.3 1200 337 2.03 0.9999 0.9997 88.1 80.0 1300 363 2.05 0.9999 0.9997 88.2 86.6 1400 390 2.07 0.9999 0.9997 88.1 93.3 1500 416 2.09 0.9999 0.9997 88.1 100.0 106
  • 14. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME Fig. 8a. At 300 rpm Fig. 8b. At 900 rpm Fig. 8c. At 1500 rpm Figure 8. Current waveform at AC mains and its harmonic spectra of the PMBLDCM drive under steady state condition at rated torque and 220 VAC D. Performance under Variable Input AC Voltage Performance evaluation of the proposed PMBLDCM drive is carried out under varying input AC voltage at rated load (i.e. rated torque and rated speed) to demonstrate the operation of proposed PMBLDCM drive for air conditioning system in various practical situations as summarized in Table-III. Figs. 9a-b show variation of input current and its THD at AC mains, DPF and PF with AC input voltage. The THD of current at AC mains is within specified limits of international norms [5] along with nearly unity power factor in wide range of AC input voltage. Fig. 9a. Current at AC mains and its THD Fig. 9b. DPF and PF Figure 9. PQ parameters with input AC voltage at 416 VDC (1500 rpm) 107
  • 15. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME TABLE III. VARIATION OF PQ PARAMETERS WITH INPUT AC VOLTAGE (VS) AT 1500 RPM (416 VDC) DPF PF CF VAC THDi Is (A) ηdrive (V) (%) (%) 170 2.88 0.9999 0.9995 1.41 10.4 84.9 180 2.59 0.9999 0.9996 1.41 9.7 85.8 190 2.40 0.9999 0.9996 1.41 9.2 86.3 200 2.26 0.9999 0.9996 1.41 8.6 87.2 210 2.14 0.9999 0.9997 1.41 8.2 87.6 220 2.09 0.9999 0.9997 1.41 7.7 88.1 230 2.07 0.9999 0.9997 1.41 7.4 88.2 240 2.02 1.0000 0.9998 1.41 7.1 88.4 250 1.99 1.0000 0.9998 1.41 6.8 88.7 260 2.01 1.0000 0.9998 1.41 6.5 88.7 270 2.01 1.0000 0.9998 1.41 6.2 89.0 VI. CONCLUSION As a conclusion, the increasing demand for using fuzzy logic as a controller for BLDC permanent magnet motor in modern intelligent motion control of BLDC motors, both simulation and experimental set-up have provided a good dynamic performance of the fuzzy logic controller system. The speed of the BLDC motor is detected by Hall-sensor IC’s accurately instead of the usual, expensive and complicated encoder system. Besides, fuzzy reasoning algorithm designed to control BLDC to get the optimum control under the unstable rotor turning situation or sudden load change, the proposed fuzzy logic controller system has a good adaptability and strong robustness whenever the system is disturbed. The simulation model which is implemented in a modular manner under MATLAB environment allows dynamic characteristics such as phase currents, rotor speed, and mechanical torque to be effectively considered. The result paired with Matlab/simulink is a good simulation tool for modeling and analyzing fuzzy logic controlled brushless DC motor drives. Besides, both simulated results and experimental results shows very good agreement. Some of other adaptive enhancements technique such as artificial neural networks or neuro-fuzzy implementations could be use for future work. APPENDIX Rated Power: 1.5 kW, rated speed: 1500 rpm, rated current: 4.0 A, rated torque: 9.55 Nm, number of poles: 4, stator resistance (R): 2.8 /ph., inductance (L+M): 5.21 Mh/ph, back EMF constant (Kb): 0.615 Vsec/rad, inertia (J): 0.013 Kg-m2. Source impedance (Zs): 0.03 pu, switching frequency of PFC switch (fs) = 40 kHz, capacitors (C1= C2): 15nF, PI speed controller gains (Kp): 0.145, (Ki): 1.45 back 108
  • 16. International Journal of Electrical Engineering and Technology (IJEET), ISSN 0976 – 6545(Print), ISSN 0976 – 6553(Online) Volume 4, Issue 6, November - December (2013), © IAEME REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] A. Rubai, A. Ofoli, and M. Castro, dSPACE DSP-Based Rapid Prototyping of Fuzzy PID Controls for High Performance Brushless Servo Drives, IEEE Industry Applications Conference, 41st IAS Annual Meeting, page(s):1360–1364, 2006 B. Sing, A.H.N. Reddy, and S.S. Murthy, Gain Scheduling Control of Permanent Magnet Brushless dc Motor, IE(I) Journal-EL 84, 52-62, 2003 Tan Chee Siong, Baharuddin Ismail, Siti Fatimah Siraj, M.Fayzul, Analysis of Fuzzy logic controller for permanent magnet BLDC Motor Drives, 2010 IEEE Student Conference on Research and Development, ScoRED 2010. T. Kenjo and S. Nagamori, Permanent Magnet Brushless DC Motors, Clarendon Press, oxford, 1985. T. J. Sokira and W. Jaffe, Brushless DC Motors: Electronic Commutation and Control, Tab Books USA, 1989. J. R. Hendershort and T. J. E. Miller, Design of Brushless Permanent- Magnet Motors, Clarendon Press, Oxford, 1994. J. F. Gieras and M. Wing, Permanent Magnet Motor Technology – Design and Application, Marcel Dekker Inc., New York, 2002. Limits for Harmonic Current Emissions (Equipment input current ≤16 A per phase), International Standard IEC 61000-3-2, 2000. B. Singh, B. N. Singh, A. Chandra, K. Al-Haddad, A. Pandey and D. P. Kothari, “A review of single-phase improved power quality AC-DC converters,” IEEE Trans. Industrial Electron., vol. 50, no. 5, pp. 962 –981, oct. 2003. N. Mohan, T. M. Undeland and W. P. Robbins, “Power Electronics: Converters, Applications and Design,” John Wiley, USA, 1995. A. I. Pressman, Switching Power Supply Design, McGraw Hill, NewYork, 1998. P.J. Wolfs, “A current-sourced DC-DC converter derived via the duality principle from the halfbridge converter,” IEEE Trans. Ind. Electron., vol. 40, no. 1, pp. 139 – 144, Feb. 1993. J.Y. Lee, G.W. Moon and M.J. Youn, “Design of a power-factor-correction converter based on half-bridge topology,” IEEE Trans. Ind. Electron., vol. 46, no. 4, pp.710 – 723, Aug 1999. J. Sebastian, A. Fernandez, P.J. Villegas, M.M. Hernando and J.M. Lopera, “Improved active input current shapers for converters with symmetrically driven transformer,” IEEE Trans. Ind. Appl., vol. 37, no.2, pp. 592 – 600, March-April 2001. A. Fernandez, J. Sebastian, M.M. Hernando and P. Villegas, “Small signal modelling of a half bridge converter with an active input current shaper,” in Proc. IEEE PESC, 2002, vol.1, pp.159 – 164. S.K. Han, H.K. Yoon, G.W. Moon, M.J. Youn, Y.H. Kim and K.H.Lee, “A new active clamping zero-voltage switching PWM current-fed half-bridge converter,” IEEE Trans. Power Electron., vol. 20, no. 6, pp.1271 – 1279, Nov. 2005. R.T.Bascope, L.D.Bezerra, G.V.T.Bascope, D.S.Oliveira, C.G.C.Branco and L.H.C. Barreto, “High frequency isolation on-line UPS system for low power applications,” in Proc. IEEE APEC’08, 2008, pp.1296 – 1302. R. Devasaran, Pankaj Roy and Dr.Arvind Kumar Singh, “Implementation of Fuzzy Logic using Mems Accelerometer for Controlling BLDC Motor Speed”, International Journal of Electrical Engineering & Technology (IJEET), Volume 4, Issue 2, 2013, pp. 65 - 70, ISSN Print : 0976-6545, ISSN Online: 0976-6553. Vilas S Bugade and Dr. Y. P. Nerkar, “Comparison of Brushless D. C. (BLDC) and Printed Circuit D. C. Motors for the Electric Bicycle Application”, International Journal of Electrical Engineering & Technology (IJEET), Volume 1, Issue 1, 2010, pp. 144 - 156, ISSN Print: 0976-6545, ISSN Online: 0976-6553. 109