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International Journal of Power Electronics and Drive System (IJPEDS)
Vol. 10, No. 4, December 2019, pp. 1894~1905
ISSN: 2088-8694, DOI: 10.11591/ijpeds.v10.i4.pp1894-1905  1894
Journal homepage: http://iaescore.com/journals/index.php/IJPEDS
A fuzzy logic controller based brushless DC motor using PFC
cuk converter
Sanatan Kumar, Debanjan Roy, Madhu Singh
Departement of Electrical Engineering, National Institute of Technology, India
Article Info ABSTRACT
Article history:
Received Mar 13, 2019
Revised Apr 20, 2019
Accepted Jul 8, 2019
This paper presents a PFC (Power Factor Correction) Cuk converter fed
BLDC (Brushless DC) motor drive and the speed of BLDC motor is
controlled using fuzzy logic implementation. The PFC converters are
employed to enhance the power quality. The Brushless DC motor speed is
under the control of DC-bus voltage of VSI-Voltage Source Inverter in which
switching of low frequency is used. This helps in the electronic commutation
of BLDC motors thus decreasing the switching losses in VSI. A DBR (Diode
Bridge Rectifier) next to the PFC Cuk converter controls the voltage at DC
link maintaining unity power factor. The characteristics of Cuk converter in
four dissimilar mo des of operation are studied such as continuous and
discontinuous conduction modes (CCM and DCM) respectively. The
entire system is simulated using Matlab/Simulink software and the
simulation results are reported to verify the performance investigation of the
proposed system.
Keywords:
Brushless DC Motor (BLDC)
CUK Converter
Continuous Current Mode
(CCM)
Discontinuous Current Mode
(DCM)
Fuzzy Logic Controller (FLC)
Power Factor Correction (PFC)
Copyright © 2019 Institute of Advanced Engineering and Science.
All rights reserved.
Corresponding Author:
Sanatan Kumar,
Departement of Electrical Engineering,
National Institute of Technology,
Jamshedpur, Jharkhand-831014, India.
Email: 2015rsee001@nitjsr.ac.in
1. INTRODUCTION
Brushless DC motors are most efficient motors gaining importance because of power quality
enhancements. These motors possess high reliability, high efficiency, high ruggedness, high power density,
low EMI difficulties [1-3]. They are appropriate for medium and low power applications such as household
equipment, medical equipment, industrial tools, heating, ventilating and air conditioning (HVAC) [4]. BLDC
motor is a synchronous motor in which three phase windings are present on the stator whereas on the rotor
there will be permanent magnets. The Hall Effect sensors sense the position of the rotor for electronic
commutation of the motor. This commutation is according to the switching table having six switches of VSI-
Voltage Source Inverter that are turned ON and OFF based on the current rotor position. Thus the problems
caused by conventional DC motors like noise, sparking, EMI-Electromagnetic Interface etc. can be
eliminated by this commutation [5-6].
Conventionally, BLDC motor is served by a Diode Bridge Rectifier-DBR and a high value DC link
capacitor, drawing high currents with high distortions form AC mains supply [7]. Such current has reduced
power factor i.e., as low as 0.7, high amount of harmonics resulting high THD (Total Harmonic Distortion)
i.e., as high as 65% at AC mains, which are not under the limits mentioned in International Standard of
Power Quality IEC 61000-3-2. Therefore a single phase PFC (power factor correction) converters are utilized
for power quality improvement at AC mains. Literature [8] reports the configurations of power conversion at
single stage with isolation and without isolation.
Different configurations of power factor corrected converter based BLDC motors have been
mentioned in literature. A PFC boost converter serving BLDC motor drive is reported in [9, 10], which PWM
Int J Pow Elec & Dri Syst ISSN: 2088-8694 
A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar)
1895
(Pulse Width Modulation) based VSI control is used for speed control. But the high switching frequency of
PWM pulses cause high losses of switching. The techniques used for feeding BLDC also cause high losses in
switching. Thus DC link voltage concept has risen for reducing these losses [11]. In this VSI is used for the
operation in switching at low frequency. Bridgeless configuration of PFC buck-boost converter, Cuk
converter, SEPIC converter and Zeta converter are proposed in [12-13] respectively. These reduce losses but
more number of active as well as passive components is required thus increasing cost.
The optimum level of performance from BLDC motor might be achieved by the use of suitable
speed controllers. Several controllers like proportional integral (PI), Fuzzy logic controller (FLC) and Neural
Network (NN) are offered for speed control of such electrical drives system [14]. The PI controller is mainly
used due to its effortless control structure and ease of implementation. These controllers at the same time
pose several difficulties such as control complication, nonlinearity, load disturbances, parametric variations
and time delayed system [15].
For faster dynamic response Fuzzy logic controller or in combination with PI is frequently accessed
controller for the speed control of a BLDC motor drive. Application of fuzzy logic in favor of a power factor
correction converter can yield improvements due to it’s enhance performance of the system and can offer
good responses throughout the variations of load or output voltage reference value. There are numerous
works that use fuzzy logic for APFC, but these works apply a high number of rules, which will exhibit an
additional cost and decrease the rapidity of devices. Thus, in this work, we try using FLC with a small
number of rules compared to previous works.
The choice of operating mode at front end converter is an important criterion in order to adjust the
stress allowed on PFC and at the same time maintaining the cost. The PFC converters are operated in
continuous and discontinuous conduction modes CCM and DCM respectively. In CCM, a current multiplier
approach is employed for PFC converter with less stress on converter switch but three sensors are needed.
These are used in medium and high power applications. Whereas in DCM, voltage follower method is
employed with high stress on converter switch and is used in low power applications. Based on the design
parameters the converter operates in either CCM or DCM. In this paper, four operation modes are
investigated for PFC Cuk converter with BLDC motor for operating over high speed range maintaining unity
PF near AC mains. The different operation modes are CCM using current multiplier technique and three
DCM methods using voltage follower method.
2. SYSTEM DESIGN
Figure 1 and Figure 2 depicts a BLDC (Brushless DC) machine drive is fed by a PFC (Power Factor
Correction) Cuk converter using two methods such as current multiplier and voltage follower methods. The
high frequency MOSFET and in cuk converter and IGBTs with low frequency of operation has been used in
VSI (Voltage Source Inverter) to control the power factor and voltage. The switching mode of fundamental
frequency for IGBTs is achieved because of electronic commutation of BLDC machine. This in turn causes
reduction in switching losses.
i L i
BLDC
Motor
S2 S4 S6
S1 S3 S5
+
-
Cd
+
-
+
-
Cf
L f L i
Single
Phase
AC
Supply
Electronic
Commutation
PWM
Generator
Vdc*
DBR DC Filter
PFC Based Cuk
Converter
VSI
6
Hall
Signals
L s
+
-
-
Vin
Sw
vs w
i a
Vs
L o
vC1
+ -
C1
Vdc
D
isw
i Lo
i a
i b
i c
a
b
c
Ref. Voltage
Generator
3
Saw Tooth
md
Current
Controller
Vcc
Vdc
Vc
H1-H3
N*
Current
Controller
*
|U|
—
Upeak
Ve
iin*
iin
ie
Vs
+
‐
‐
+
Figure 1. Brushless DC machine drive fed by a PFC Cuk converter with current multiplier technique
 ISSN: 2088-8694
Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905
1896
In Figure 1, where PFC Cuk converter works in CCM, the current through the inductors (L2 and L1)
and voltage across capacitor (C1) stay continuous during switching period, whereas in Figure 2, where the
Cuk converter functions in DCM, the current through either of the inductors (L2 and L1) or voltage across
capacitor (C1) turn into discontinuous mode during switching period. Here four conduction modes are
considered for Cuk converter i.e., three discontinuous and a continuous conduction mode whose performance
is estimated maintaining unity power factor near AC mains.
i L i
BLDC
Motor
S2 S4 S6
S1 S3 S5
+
-
Cd
+
-
+
-
Cf
L f L i
Single
Phase
AC
Supply
Electronic
Commutation
PWM
Generator
Vdc*
DBR DC
Filter
PFC Based Cuk
Converter
VSI
6
Hall
Signals
L s
+
-
-
Vin S
w
vs w
i a
Vs
L o
vC1
+ -
C1
Vdc
D
is
w
i Lo
i a
i b
i c
a
b
c
Ref. Voltage
Generator, Eqn.-19
3
Saw Tooth
m
d
Ref. Voltage
Controller, Eqn.-20
Vcd
Vdc
Vc
H1-H3
N*
Figure 2. Brushless DC machine drive fed by a PFC Cuk converter with voltage follower method
3. OPERATION MODE OF CUK CONVERTER
The Cuk converter works in four various modes of continuous conduction mode (CCM) and
discontinuous conduction mode (DCM). The DCM is again divided into two more categories such as
Discontinuous Inductor Current Mode (DICM) and Discontinuous Capacitor Voltage Mode (DCVM). In
CCM, there is a continuous flow of current through inductors (L1 and L2) and voltage through intermediate
capacitor (C1) respectively in switching period. In DCIM, the current through either input inductor (L1) or
output inductor (L2) become discontinuous based on their respective operation modes and in DCVM, voltage
across capacitor (C1) turn out to be discontinuous during switching period. Different modes for operation and
its performance are evaluated for wide voltage control with unity power factor are discussed as follows.
3.1. CCM operation
In this mode, the Cuk converter is operated in two intervals Interval I and Interval II of a switching
period as shown in Figure 3(a) and (b) respectively, and Figure 3(c) displays the waveforms associated with
entire switching period. During Interval I, when switch (SW) is ON, the input inductor L1 gets charged
whereas the capacitor C1 discharges energy and transfers to DC link capacitor (Cd). Here the current through
inductor iL1 increases while voltage across capacitor VC1 decreases. During Interval II, when the switch is
OFF, the inductor L1 discharges its energy and transfers to capacitor C1, whereas the dc link capacitor gets
energy from the output inductor L2.
3.2. DICM (L1) operation
In DCIM, the Cuk converter operates in three various intervals of switching period which are
depicted in Figure 4(a) to (c) and the waveforms are shown in Figure 4(d). During I interval, when switch is
ON, inductor L1 gets charged, capacitor C1 discharges energy and transfers to DC link capacitor via switch.
Here current through inductor L1, iL1 increases whereas the voltage through capacitor C1 decreases. During II
interval, the switch is OFF, inductor L1 handovers its stored energy to capacitor C1 through diode D till it is
discharged completely. In III interval, as there is no energy in L1, current iL1 equals zero and the inductor L2
supplies energy to the DC link capacitor Cd in continuous mode.
3.3. DICM (L2) operation
Figure 5(a) to (c) depicts the Cuk converter operation in DICM in three intervals of switching period
and the waveforms associated with them are shown in Figure 5(d). During I interval, the operation is same as
Int J Pow Elec & Dri Syst ISSN: 2088-8694 
A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar)
1897
in DICM (L1) operation. In interval II, L1 and L2 transmit their stored energy to C1and Cd respectively.
In III interval, inductor L2 is discharged completely i.e., until iIL2 equals 0. The capacitor C1 gets energy from
inductor L1 through diode in continuous mode. The parameters for all the modes of operation are given in
Table 2. In this mode improved power quality operation is achieved for the entire range of speed control.
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Inductor
Charging
Capacitor Charging
+ ‐
SW
Vs
+
‐
Lf
Cf
+
‐
is
Capacitor
Discharging
Inductor
Charging
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Inductor
Discharged
Capacitor Discharging
+ ‐
SW
Lf
Cf
+
‐
Capacitor
Charging
Inductor
Disharging
Vs
+
‐
is
(a) (b)
Sw On Sw Off
Vg
iL1
VC1
iL2
Vdc
M-I M-II
1/fs
(c)
Figure 3. Cuk converter operation in CCM at (a-b) various instance of switching zone and
(c) the resulting waveforms
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Capacitor Charging
+ ‐
SW
Vs
+
‐
Lf
Cf
+
‐
is
Inductor
Charging
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Capacitor Charging
+ ‐
SW
Lf
Cf
+
‐
Inductor
Disharging
+
‐
is
Vs
(a) (b)
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Capacitor Discharging
‐
SW
Lf
Cf
+
‐
Inductor
Disharging
Vs
+
‐
is
+
Sw On Sw Off
Vg
iL1
VC1
iL2
Vdc
M-I M-II M-III
1/fs
DICM
(c) (d)
Figure 4. Cuk converter operation in DICM (L1) at (a-c) various instance of switching zone and
(d) the resulting waveforms
 ISSN: 2088-8694
Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905
1898
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Inductor
Charging
Capacitor Charging
+ ‐
SW
Vs
+
‐
Lf
Cf
+
‐
is
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Inductor
Disharging
Capacitor Charging
+ ‐
SW
Lf
Cf
+
‐
+
‐
is
Vs
(a) (b)
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Inductor
Discharged
Capacitor Discharging
+ ‐
SW
Lf
Cf
+
‐
Vs
+
‐
is
Sw On Sw Off
Vg
iL1
VC1
iL2
Vdc
M-I M-II M-III
1/fs
DICM
(c) (d)
Figure 5. Cuk converter operation in DICM (L2) at (a-c) various instance of switching zone and
(d) the resulting waveforms
3.4. DCVM operation
The Cuk converter functioning in DCVM (C1) in three switching period intervals is shown in Figure
6(a) to (c) and associated waveforms are shown in Figure 6(d). During I interval the Cuk operation is same as
in DICM (L1) and DICM (L2). In interval II, the switch is ON but as capacitor C1 gets discharged completely,
the voltage across the capacitor becomes zero and inductor L2 transfers power to DC link capacitor. During
III interval the switch is OFF, inductor L1 begins the charging of intermediate capacitor, whereas inductor L2
remains operating in continuous conduction supplying energy to DC link capacitor.
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Capacitor Charging
+ ‐
SW
Vs
+
‐
Lf
Cf
+
‐
is
Capacitor
Discharging
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Capacitor Discharging
+ ‐
SW
Lf
Cf
+
‐
Capacitor
Charging
Vs
+
‐
is
(a) (b)
3-phase
VSI Fed
BLDC
motor
+
‐
Vdc
Cd
iL2
D
iL1 Vc1
Capacitor Charging
+ ‐
SW
Vs
+
‐
Lf
Cf
+
‐
is
Capacitor
Discharged
Sw On Sw Off
Vg
iL1
VC1
iL2
Vdc
M-I M-II M-III
1/fs
DCVM
(c) (d)
Figure 6. Cuk converter operation in DCVM (C1) at (a-c) various instance of switching zone and
(d) the related waveforms
Int J Pow Elec & Dri Syst ISSN: 2088-8694 
A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar)
1899
4. CONTROL TECHNIQUE
The two control techniques used for the PFC Cuk converter are named as current multiplier method
for and voltage follower technique for operating in CCM and DCM respectively. Conventionally PI
controller is used as a classical control method and Fuzzy logic controller is modern control technique used
for the enhancement the performance of motor drive as compression to classical method.
4.1. Current multiplier technique
Reference Voltage Generator generates the reference voltage-Vdc* which equivalent with respect to
the reference speed-N*, because BLDC motor speed is proportional to voltage at DC link of the VSI. The
Cuk converter with current multiplier scheme is shown in Figure 1. The formula for generating reference
voltage is the product of the voltage constant Kb and the speed N*,
* *
V =K N
dc b
(1)
The comparison of the Vdc* with Vdc i.e., the sensed DC link voltage produces a voltage error denoted as
Ve and calculated at instant ‘K’ by
e dc dc
*
V (k)=V (k)-V (k) (2)
The voltage error then sent to PI controller and the controlled output VC is generated as,
c c pv e e e
iv
V (k)=V (k-1)+k {V (k)-V (k-1)}+k V (k) (3)
Here kpv and kiv denotes the proportional and the integral gains of voltage PI controller respectively.
The multiplication of the controller output and the supply voltage unit template gives the reference current
iin* as,
 
 
 
s
*
in c
m
V k
i k = V k
V
(4)
Where Vs (k)/Vm represents unit template of supply voltage, Vs and Vm indicates the supply voltage
amplitude. The current error is generated when the reference current is matched with sensed input current, it
is given as,
     
*
e in in
i k =i k -i k (5)
This error is sent to the current controller that generates a controlled output (Vcc) given as,
       
   
cc cc pi e e ii e
V k =V k-1 +k i k -i k-1 +k i k (6)
Where, kpi and kii represents the proportional gain and integral gain of the current PI controller. Finally, Vcc,
the controller output, is compared with saw tooth waveform of high frequency in order to produce the PWM
signal which is given to converter switch as,
cc
d
m (t) V (t)
 , then W
S 1
 , else W
S 0
 (7)
Where, Sw indicates the switching signals, 0 and 1 for MOSFET to switch OFF and ON respectively.
4.2. Voltage follower method
In this scheme, a reference voltage (Vdc
*
) equivalent to the certain reference speed N*
is generated
related to the current multiplier technique as,
* *
V =K N
dc b
(8)
 ISSN: 2088-8694
Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905
1900
Where kb denotes the voltage constant and N*
represents reference speed. And this reference voltage Vdc
*
is
compared with Vdc , sensed DC link voltage generating a voltage error (Ve) which is given as at instant ‘k’ as,
e dc dc
*
V (k)=V (k)-V (k) (9)
The PI controller then handles this error and generates controlled output (Vcd) given as,
pv e e e
cd cd iv
V (k)=V (k-1)+k {V (k)-V (k-1)}+k V (k)
(10)
Where, kpv and kiv are the proportional and integral gains of the voltage PI controller.
Lastly Vcc, the controller output in comparison with saw tooth of high frequency waveform produces the
PWM signal which is given to converter switch is follows,
d cd
m (t) V (t)
 , then W
S 1
 else W
S 0
 (11)
Where SW indicates the switching signals such as 0 and 1 for MOSFET switch OFF and ON respectively.
4.3. Fuzzy Logic Controller
The structure of Fuzzy Logic Controller is shown in Figure 7 (a), consists of four stages, namely
Fuzzification, knowledge base, fuzzy inference mechanisms and Defuzzification.
Fuzzy Rule Base 
Fuzzification
Interface
Fuzzy
Inference
Mechanism
Defuzzification
interface
BLDC Motor
system
input output
(a) (b)
Figure 7. (a) Shows the structure of fuzzy logic controllers; (b) Membership functions for PWM
The knowledge base comprising a data base and a rule base is designed to attain good dynamic
responses under uncertain conditions. The data base contains of input and output membership functions and
gives information for suitable Fuzzification, the inference mechanism and Defuzzification operations. The
inference mechanism converts the input conditions into a fuzzified output by using a collection of linguistic
rules. Lastly, Defuzzification converts the fuzzy outputs. Membership function of FLC is context dependent
and its membership function is chosen arbitrarily by experience, in this work Gaussian type is preferred.
Table 1. Fuzzy rule based matrix
Change In Error
Error
NB NM NS Z PS PM PB
NB PB PB PB PM PM PS Z
NM PB PB PM PM PS Z Z
NS PB PM PS PS Z NM NB
Z PB PM PS Z NS NM NB
PS PM PS Z NS NM NB NB
PM PS Z NS NM NM NB NB
PB Z NS NM NM NB NB NB
Int J Pow Elec & Dri Syst ISSN: 2088-8694 
A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar)
1901
Equation for membership function in Gaussian is
2
1
-
2
x-c
M F= e
σ
 
 
 
 
 
 
 
 
(12)
For defuzzyfication centroide of gravity (COG) is mainly preffered, COG governing equation is given below
 
 
ν
ν
ν
ν
ν
μ ν νdν
μ =
μ ν dν


(13)
µo is the control output signal given by COG Defuzzification method.
In Fuzzy controller algorithm the optimum value of fuzzy gain (K) is measured by fuzzy inference
system which receives as inputs the slope of D.C. average bus voltage and D.C. voltage error. Both quantities
(error and slope of DC voltage) are normalized by suitable values. Thus, each range is from -1 to 1 and
normalized to unity. The K’s value is considered to be near unity. The fuzzy rules shown in table 1 are used
to maintain K gain’s value to be near unity. To characterize this fuzzy controller, five sets each respective to
the error and slope inputs are chosen. The output is defined by five sets. The error ‘e’ and the change of error
‘ce' are used as numerical variables from the real system shown in Figure 7(b). To convert these numerical
variables into linguistic variables, the following five fuzzy sets are used: NB (negative big), NS (negative
small), ZE (zero), PS (positive small) and PB (positive big).
5. SIMULATION RESULTS
The performance of Cuk converter is valued using Matlab/Simulink software in four various modes
of operation, based on dissimilar performance parameters. The four modes are Continuous Conduction Mode
(CCM), Discontinuous Inductor Current Mode (DICM (L1)), Discontinuous Inductor Current Mode (DICM
(L2)), and Discontinuous Capacitor Voltage Mode (DCVM). The overall system’s power quality is estimated
by the parameters: supply current (is) and supply voltage (Vs). The BLDC motor’s operation is determined by
the stator current (ia), the speed (N) and the electromagnetic torque (Te) of the motor. The performance of the
PFC Cuk converter is evaluated by the parameters such as inductor’s input and output currents (IL1 and IL2
respectively), intermediate capacitor voltage (VC), DC link voltage (Vdc) and switch voltage and current (VSW
and isw) respectively. The performance of Cuk converter fed BLDC motor has been analyzed for four
different modes of operation using fuzzy logic controller. The stress on Cuk converter switch is very low
when its operating in CCM modes, but in this mode current multiplier approach is utilized for PFC operation.
Current multiplier approach required three sensors, which is not suggested for low coast and low power
applications. Table 2 shows that all the parameters for various modes operation of the Cuk converter.
Table 2. Design parameters of cuk converter in different modes of operation
Operation Li Lo C1 Cd
CCM 2.5 mH 4.3 mH 0.66 µF 2200 µF
DICM (Li) 100 µH 4.3 mH 0.66 µF 2200 µF
DICM (Lo)
DCVM (C1)
2.5 mH
2.5 mH
70 µH
4.3 mH
0.66 µF
9.1 nF
2200 µF
2200 µF
Power quality performance is obtained satisfactory for all the modes of operation. Figure 11 shows
THD and power factor variation by the variation of DC link voltage. Figure 12 shows peak voltage and
current stress of switch at different loading conditions. The THD of supply current is under acceptable limit
of IEC 61000-3-2. The power factor is also near to unity in all modes which shows a unity power factor
operation at the AC mains.
 ISSN: 2088-8694
Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905
1902
Time in second → Time in second →
(a) (b)
Figure 9. Steady state performance of motor drive operating in (a) CCM mode, (b) DICM (L1) mode
An analysis is done on the current stress through the switch and peak voltage across the switch with
the variation of load on BLDC motor. Where the voltage stress for DCVM and peak current stress for DICM
(L1) is very high that cannot be recommended because of higher rated switch requirements. The proposed
scheme uses a fundamental switching frequency for VSI operation i.e the losses in voltage source inverter are
significantly reduced.
The quality of power at AC mains is determined by the indices of the power quality, Crest Factor
(CF), Displacement Power Factor (DPF), Power Factor (PF) and THD (Total Harmonic Distortion) of supply
current. Figure 9 and Figure 10 show the steady state performance of Cuk converter fed BLDC motor drive
operating in different modes of operation. Table 5 shows the performance of proposed BLDC motor fed Cuk
converter operating in CCM, DICM (L1), DICM (L2) and DCVM modes respectively.
Figure 13 shows the percentage of harmonic current for different order of harmonic and losses of
proposed motor drive as comparison of conventional motor drive.Table 4 shows the comparative simulated
results of classical and modern control approach in terms of different power quality indices.
Table.3. Specification of BLDC motor
S.NO Parameters Value
1. No. of Poles (P) 4 Poles
2. Rated Power (Prated) 251.32 W
3. Rated DC link Voltage (Vrated) 200 V
4. Rated Torque (Trated) 1.2Nm
5. Rated Speed (ωrated) 2000 rpm
6. Back EMF Constant (Kb) 78 V/krpm
7. Torque Constant (Kt) 0.74 Nm/A
8. Phase Resistance (Rph) 14.56 Ω
9. Phase Inductance (Lph) 25.71 mH
10. Moment of Inertia (J) 1.3˟10-4 Nm/s
Table 4. Simulation results comparisons
Controllers PF THD (%) CF Torque Ripple (%) Speed Ripple (%)
PI 0.999 6.43 1.411 33.3 0.5
Fuzzy 0.998 4.87 1.413 25 0.1
Int J Pow Elec & Dri Syst ISSN: 2088-8694 
A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar)
1903
Time in second → Time in second →
(a) (b)
Figure 10. Steady state performance of motor drive operating in (a) DICM (L1) mode (b) DCVM
mode
(a) (b)
Figure 11. Performance analysis of (a) %THD of supply current, (b) Power factor,
for different modes of Cuk converter fed BLDC motor drive
(a) (b)
Figure 12. Performance analysis of (a) Switch peak voltage stress, (b) Switch peak
current stress for different modes of Cuk converter fed BLDC motor drive
The losses in a BLDC motor drive are the combination of losses occurs in VSI, PFC converter and
BLDC motor. These losses are measured in three different parts of propose drive seperately.
 ISSN: 2088-8694
Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905
1904
(a) (b)
Figure 13. Comparative Analysis of (a) percentage of harmonic current, (b) losses of proposed
Cuk converter fed BLDC motor drive
Table.5. Performance of Cuk Converter fed BLDC Motor Drive
Vdc speed
CCM DICM (L1) DICM (L2) DCVM
THD of
is (%)
PF is (A)
THD of
is (%)
PF is (A)
THD of
is (%)
PF is (A)
THD of
is (%)
PF is (A)
40 320 7.52 0.9941 0.453 8.96 0.9938 0.445 6.08 0.9934 0.438 6.42 0.9915 0.465
80 740 5.61 0.9964 0.725 7.05 0.9957 0.723 5.21 0.9942 0.713 5.10 0.9951 0.713
120 1150 4.83 0.9976 0.934 5.46 0.9973 0.989 4.28 0.9967 0.982 4.01 0.9969 1.082
160 1560 4.17 0.9989 1.216 4.98 0.9981 1.289 3.08 0.9988 1.248 3.12 0.9981 1.308
200 1980 3.92 0.9990 1.505 4.34 0.9992 1.597 1.99 0.9991 1.517 2.65 0.9990 1.527
6. CONCLUSION
In this paper, a BLDC motor drive fed by a Cuk converter which is power factor corrected was
presented. A VSI followed by Cuk converter was used for regulating the speediness of the BLDC motor by
changing the DC bus voltage using low frequency switching thus switching losses are reduced. A DBR
maintained the unity PF near AC mains by regulating the DC link voltage. The Cuk converter was operated
in four different modes of continuous and discontinuous conduction CCM and DCM, for the development of
BLDC motor with unity PF at AC mains. Fuzzy Logic Controller is used to enhance the performance of PFC
converter, Comparative simulation result are obtained between classical and modern control technique. The
simulation of the entire system was done in Matlab/Simulink background and the simulation results evaluated
the performance of the proposed system.
ACKNOWLEDGEMENTS
The proposed research work has been undergone in the electrical engineering department, NIT
Jamshedpur. The authors are obliged to Dr. Madhu Singh for continuous guidance throughout the
research work.
REFERENCES
[1] B. Singh and S. Singh, “Single-phase power factor controller topologies for permanent magnet brushless DC motor
drives,” IET Power Elect., vol. 3, no. 2, pp. 147-175, March 2010.
[2] M. A. Rahman and P. Zhou, “Analysis of brushless permanent magnet synchronous motors,” IEEE Trans. Ind.
Elect., vol. 43, No. 2, pp. 256-267, Apr 1996.
[3] P. Pillay and R. Krishnan, “Modeling of permanent magnet motor drives,” IEEE Trans. Ind. Elect., vol. 35, No. 4,
pp. 537-541, Nov 1988.
[4] Lu, D. D. C., Iu, H. H. C., and Pjevalica, V., “Single-Stage AC/DC Boost–Forward Converter with High Power
Factor and Regulated Bus and Output Voltages,” IEEE Transactions on Industrial Electronics, vol. 56(6),
pp. 2128-2132, 2009.
[5] Y. Chen, C. Chiu, Y. Jhang, Z. Tang, and R. Liang, “A Driver for the Single-Phase Brushless DC Fan Motor with
Hybrid Winding Structure,” IEEE Trans. Ind. Elect., vol. 60, No. 10, pp. 4369-4375, Oct. 2013.
[6] Chang Liang Xia, Permanent Magnet BLDC Motor Drives and Controls. Wiley Press, Beijing, 2012.
[7] Hamid A. Toliyat and Steven Campbell, DSP-based Electro-mechanical Motion Control. New York, 2004.
[8] N. Mohan, T. M. Undeland and W. P. Robbins, Power Electronics: Converters, Applications and Design. John
Wiley and Sons Inc, USA, 2003.
[9] B. Singh, B. N. Singh, A. Chandra, K. Al-Haddad, A. Pandey, and D.P. Kothari, “A review of single-phase
improved power quality AC-DC converters,” IEEE Trans. Ind. Elect., vol. 50, No. 5, pp. 962-981, Oct. 2003.
Int J Pow Elec & Dri Syst ISSN: 2088-8694 
A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar)
1905
[10] V. Bist and B. Singh, “An Adjustable Speed PFC Bridgeless Buck-Boost Converter Fed BLDC Motor Drive,”
IEEE Tran. Ind. Electron., vol. 61, no. 6, pp. 2665-2677, June 2014.
[11] V. Bist and B. Singh, “PFC Cuk Converter fed BLDC Motor Drive,” IEEE Tran. Ind. Electron., vol. 61, No. 6, pp.
2342-2354, Feb 2014.
[12] S. Kumar and M. Singh, “Improved Power Quality Cuk Converter for Variable Speed BLDC Motor Drive,”
Journal of Engineering and Applied Sciences, vol. 13, No. 5, pp. 1275-1285, 2018.
[13] D. Roy, M. Singh, and T. Roy, “A Novel Approach for Space Vector Bsed PWM Algorithm for Diode Clamped
Three Level VSI fed Iduction Motor Drive,” International Journal of Power Electronics and Drive Systems, vol. 8,
No. 4, pp. 1534-1547, Dec. 2017.
[14] M. Singh and A. Garg, “Performance Evaluation of BLDC motor with Conventional PI and Fuzzy Speed
Controller,” IEEE 5th India International Conference on Power Electronics (IICPE), 2012, pp. 1-6, Dec 2012.
[15] R. Arulmozhiyal and R. Kandiban, “Design of Fuzzy PID Controller for Brushless DC motor,” IEEE International
Conference on Computer Communication and Informatics (ICCCI), 2012, pp. 1-7, June 2018.

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A fuzzy logic controller based brushless DC motor using PFC cuk converter

  • 1. International Journal of Power Electronics and Drive System (IJPEDS) Vol. 10, No. 4, December 2019, pp. 1894~1905 ISSN: 2088-8694, DOI: 10.11591/ijpeds.v10.i4.pp1894-1905  1894 Journal homepage: http://iaescore.com/journals/index.php/IJPEDS A fuzzy logic controller based brushless DC motor using PFC cuk converter Sanatan Kumar, Debanjan Roy, Madhu Singh Departement of Electrical Engineering, National Institute of Technology, India Article Info ABSTRACT Article history: Received Mar 13, 2019 Revised Apr 20, 2019 Accepted Jul 8, 2019 This paper presents a PFC (Power Factor Correction) Cuk converter fed BLDC (Brushless DC) motor drive and the speed of BLDC motor is controlled using fuzzy logic implementation. The PFC converters are employed to enhance the power quality. The Brushless DC motor speed is under the control of DC-bus voltage of VSI-Voltage Source Inverter in which switching of low frequency is used. This helps in the electronic commutation of BLDC motors thus decreasing the switching losses in VSI. A DBR (Diode Bridge Rectifier) next to the PFC Cuk converter controls the voltage at DC link maintaining unity power factor. The characteristics of Cuk converter in four dissimilar mo des of operation are studied such as continuous and discontinuous conduction modes (CCM and DCM) respectively. The entire system is simulated using Matlab/Simulink software and the simulation results are reported to verify the performance investigation of the proposed system. Keywords: Brushless DC Motor (BLDC) CUK Converter Continuous Current Mode (CCM) Discontinuous Current Mode (DCM) Fuzzy Logic Controller (FLC) Power Factor Correction (PFC) Copyright © 2019 Institute of Advanced Engineering and Science. All rights reserved. Corresponding Author: Sanatan Kumar, Departement of Electrical Engineering, National Institute of Technology, Jamshedpur, Jharkhand-831014, India. Email: 2015rsee001@nitjsr.ac.in 1. INTRODUCTION Brushless DC motors are most efficient motors gaining importance because of power quality enhancements. These motors possess high reliability, high efficiency, high ruggedness, high power density, low EMI difficulties [1-3]. They are appropriate for medium and low power applications such as household equipment, medical equipment, industrial tools, heating, ventilating and air conditioning (HVAC) [4]. BLDC motor is a synchronous motor in which three phase windings are present on the stator whereas on the rotor there will be permanent magnets. The Hall Effect sensors sense the position of the rotor for electronic commutation of the motor. This commutation is according to the switching table having six switches of VSI- Voltage Source Inverter that are turned ON and OFF based on the current rotor position. Thus the problems caused by conventional DC motors like noise, sparking, EMI-Electromagnetic Interface etc. can be eliminated by this commutation [5-6]. Conventionally, BLDC motor is served by a Diode Bridge Rectifier-DBR and a high value DC link capacitor, drawing high currents with high distortions form AC mains supply [7]. Such current has reduced power factor i.e., as low as 0.7, high amount of harmonics resulting high THD (Total Harmonic Distortion) i.e., as high as 65% at AC mains, which are not under the limits mentioned in International Standard of Power Quality IEC 61000-3-2. Therefore a single phase PFC (power factor correction) converters are utilized for power quality improvement at AC mains. Literature [8] reports the configurations of power conversion at single stage with isolation and without isolation. Different configurations of power factor corrected converter based BLDC motors have been mentioned in literature. A PFC boost converter serving BLDC motor drive is reported in [9, 10], which PWM
  • 2. Int J Pow Elec & Dri Syst ISSN: 2088-8694  A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar) 1895 (Pulse Width Modulation) based VSI control is used for speed control. But the high switching frequency of PWM pulses cause high losses of switching. The techniques used for feeding BLDC also cause high losses in switching. Thus DC link voltage concept has risen for reducing these losses [11]. In this VSI is used for the operation in switching at low frequency. Bridgeless configuration of PFC buck-boost converter, Cuk converter, SEPIC converter and Zeta converter are proposed in [12-13] respectively. These reduce losses but more number of active as well as passive components is required thus increasing cost. The optimum level of performance from BLDC motor might be achieved by the use of suitable speed controllers. Several controllers like proportional integral (PI), Fuzzy logic controller (FLC) and Neural Network (NN) are offered for speed control of such electrical drives system [14]. The PI controller is mainly used due to its effortless control structure and ease of implementation. These controllers at the same time pose several difficulties such as control complication, nonlinearity, load disturbances, parametric variations and time delayed system [15]. For faster dynamic response Fuzzy logic controller or in combination with PI is frequently accessed controller for the speed control of a BLDC motor drive. Application of fuzzy logic in favor of a power factor correction converter can yield improvements due to it’s enhance performance of the system and can offer good responses throughout the variations of load or output voltage reference value. There are numerous works that use fuzzy logic for APFC, but these works apply a high number of rules, which will exhibit an additional cost and decrease the rapidity of devices. Thus, in this work, we try using FLC with a small number of rules compared to previous works. The choice of operating mode at front end converter is an important criterion in order to adjust the stress allowed on PFC and at the same time maintaining the cost. The PFC converters are operated in continuous and discontinuous conduction modes CCM and DCM respectively. In CCM, a current multiplier approach is employed for PFC converter with less stress on converter switch but three sensors are needed. These are used in medium and high power applications. Whereas in DCM, voltage follower method is employed with high stress on converter switch and is used in low power applications. Based on the design parameters the converter operates in either CCM or DCM. In this paper, four operation modes are investigated for PFC Cuk converter with BLDC motor for operating over high speed range maintaining unity PF near AC mains. The different operation modes are CCM using current multiplier technique and three DCM methods using voltage follower method. 2. SYSTEM DESIGN Figure 1 and Figure 2 depicts a BLDC (Brushless DC) machine drive is fed by a PFC (Power Factor Correction) Cuk converter using two methods such as current multiplier and voltage follower methods. The high frequency MOSFET and in cuk converter and IGBTs with low frequency of operation has been used in VSI (Voltage Source Inverter) to control the power factor and voltage. The switching mode of fundamental frequency for IGBTs is achieved because of electronic commutation of BLDC machine. This in turn causes reduction in switching losses. i L i BLDC Motor S2 S4 S6 S1 S3 S5 + - Cd + - + - Cf L f L i Single Phase AC Supply Electronic Commutation PWM Generator Vdc* DBR DC Filter PFC Based Cuk Converter VSI 6 Hall Signals L s + - - Vin Sw vs w i a Vs L o vC1 + - C1 Vdc D isw i Lo i a i b i c a b c Ref. Voltage Generator 3 Saw Tooth md Current Controller Vcc Vdc Vc H1-H3 N* Current Controller * |U| — Upeak Ve iin* iin ie Vs + ‐ ‐ + Figure 1. Brushless DC machine drive fed by a PFC Cuk converter with current multiplier technique
  • 3.  ISSN: 2088-8694 Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905 1896 In Figure 1, where PFC Cuk converter works in CCM, the current through the inductors (L2 and L1) and voltage across capacitor (C1) stay continuous during switching period, whereas in Figure 2, where the Cuk converter functions in DCM, the current through either of the inductors (L2 and L1) or voltage across capacitor (C1) turn into discontinuous mode during switching period. Here four conduction modes are considered for Cuk converter i.e., three discontinuous and a continuous conduction mode whose performance is estimated maintaining unity power factor near AC mains. i L i BLDC Motor S2 S4 S6 S1 S3 S5 + - Cd + - + - Cf L f L i Single Phase AC Supply Electronic Commutation PWM Generator Vdc* DBR DC Filter PFC Based Cuk Converter VSI 6 Hall Signals L s + - - Vin S w vs w i a Vs L o vC1 + - C1 Vdc D is w i Lo i a i b i c a b c Ref. Voltage Generator, Eqn.-19 3 Saw Tooth m d Ref. Voltage Controller, Eqn.-20 Vcd Vdc Vc H1-H3 N* Figure 2. Brushless DC machine drive fed by a PFC Cuk converter with voltage follower method 3. OPERATION MODE OF CUK CONVERTER The Cuk converter works in four various modes of continuous conduction mode (CCM) and discontinuous conduction mode (DCM). The DCM is again divided into two more categories such as Discontinuous Inductor Current Mode (DICM) and Discontinuous Capacitor Voltage Mode (DCVM). In CCM, there is a continuous flow of current through inductors (L1 and L2) and voltage through intermediate capacitor (C1) respectively in switching period. In DCIM, the current through either input inductor (L1) or output inductor (L2) become discontinuous based on their respective operation modes and in DCVM, voltage across capacitor (C1) turn out to be discontinuous during switching period. Different modes for operation and its performance are evaluated for wide voltage control with unity power factor are discussed as follows. 3.1. CCM operation In this mode, the Cuk converter is operated in two intervals Interval I and Interval II of a switching period as shown in Figure 3(a) and (b) respectively, and Figure 3(c) displays the waveforms associated with entire switching period. During Interval I, when switch (SW) is ON, the input inductor L1 gets charged whereas the capacitor C1 discharges energy and transfers to DC link capacitor (Cd). Here the current through inductor iL1 increases while voltage across capacitor VC1 decreases. During Interval II, when the switch is OFF, the inductor L1 discharges its energy and transfers to capacitor C1, whereas the dc link capacitor gets energy from the output inductor L2. 3.2. DICM (L1) operation In DCIM, the Cuk converter operates in three various intervals of switching period which are depicted in Figure 4(a) to (c) and the waveforms are shown in Figure 4(d). During I interval, when switch is ON, inductor L1 gets charged, capacitor C1 discharges energy and transfers to DC link capacitor via switch. Here current through inductor L1, iL1 increases whereas the voltage through capacitor C1 decreases. During II interval, the switch is OFF, inductor L1 handovers its stored energy to capacitor C1 through diode D till it is discharged completely. In III interval, as there is no energy in L1, current iL1 equals zero and the inductor L2 supplies energy to the DC link capacitor Cd in continuous mode. 3.3. DICM (L2) operation Figure 5(a) to (c) depicts the Cuk converter operation in DICM in three intervals of switching period and the waveforms associated with them are shown in Figure 5(d). During I interval, the operation is same as
  • 4. Int J Pow Elec & Dri Syst ISSN: 2088-8694  A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar) 1897 in DICM (L1) operation. In interval II, L1 and L2 transmit their stored energy to C1and Cd respectively. In III interval, inductor L2 is discharged completely i.e., until iIL2 equals 0. The capacitor C1 gets energy from inductor L1 through diode in continuous mode. The parameters for all the modes of operation are given in Table 2. In this mode improved power quality operation is achieved for the entire range of speed control. 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Inductor Charging Capacitor Charging + ‐ SW Vs + ‐ Lf Cf + ‐ is Capacitor Discharging Inductor Charging 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Inductor Discharged Capacitor Discharging + ‐ SW Lf Cf + ‐ Capacitor Charging Inductor Disharging Vs + ‐ is (a) (b) Sw On Sw Off Vg iL1 VC1 iL2 Vdc M-I M-II 1/fs (c) Figure 3. Cuk converter operation in CCM at (a-b) various instance of switching zone and (c) the resulting waveforms 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Capacitor Charging + ‐ SW Vs + ‐ Lf Cf + ‐ is Inductor Charging 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Capacitor Charging + ‐ SW Lf Cf + ‐ Inductor Disharging + ‐ is Vs (a) (b) 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Capacitor Discharging ‐ SW Lf Cf + ‐ Inductor Disharging Vs + ‐ is + Sw On Sw Off Vg iL1 VC1 iL2 Vdc M-I M-II M-III 1/fs DICM (c) (d) Figure 4. Cuk converter operation in DICM (L1) at (a-c) various instance of switching zone and (d) the resulting waveforms
  • 5.  ISSN: 2088-8694 Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905 1898 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Inductor Charging Capacitor Charging + ‐ SW Vs + ‐ Lf Cf + ‐ is 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Inductor Disharging Capacitor Charging + ‐ SW Lf Cf + ‐ + ‐ is Vs (a) (b) 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Inductor Discharged Capacitor Discharging + ‐ SW Lf Cf + ‐ Vs + ‐ is Sw On Sw Off Vg iL1 VC1 iL2 Vdc M-I M-II M-III 1/fs DICM (c) (d) Figure 5. Cuk converter operation in DICM (L2) at (a-c) various instance of switching zone and (d) the resulting waveforms 3.4. DCVM operation The Cuk converter functioning in DCVM (C1) in three switching period intervals is shown in Figure 6(a) to (c) and associated waveforms are shown in Figure 6(d). During I interval the Cuk operation is same as in DICM (L1) and DICM (L2). In interval II, the switch is ON but as capacitor C1 gets discharged completely, the voltage across the capacitor becomes zero and inductor L2 transfers power to DC link capacitor. During III interval the switch is OFF, inductor L1 begins the charging of intermediate capacitor, whereas inductor L2 remains operating in continuous conduction supplying energy to DC link capacitor. 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Capacitor Charging + ‐ SW Vs + ‐ Lf Cf + ‐ is Capacitor Discharging 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Capacitor Discharging + ‐ SW Lf Cf + ‐ Capacitor Charging Vs + ‐ is (a) (b) 3-phase VSI Fed BLDC motor + ‐ Vdc Cd iL2 D iL1 Vc1 Capacitor Charging + ‐ SW Vs + ‐ Lf Cf + ‐ is Capacitor Discharged Sw On Sw Off Vg iL1 VC1 iL2 Vdc M-I M-II M-III 1/fs DCVM (c) (d) Figure 6. Cuk converter operation in DCVM (C1) at (a-c) various instance of switching zone and (d) the related waveforms
  • 6. Int J Pow Elec & Dri Syst ISSN: 2088-8694  A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar) 1899 4. CONTROL TECHNIQUE The two control techniques used for the PFC Cuk converter are named as current multiplier method for and voltage follower technique for operating in CCM and DCM respectively. Conventionally PI controller is used as a classical control method and Fuzzy logic controller is modern control technique used for the enhancement the performance of motor drive as compression to classical method. 4.1. Current multiplier technique Reference Voltage Generator generates the reference voltage-Vdc* which equivalent with respect to the reference speed-N*, because BLDC motor speed is proportional to voltage at DC link of the VSI. The Cuk converter with current multiplier scheme is shown in Figure 1. The formula for generating reference voltage is the product of the voltage constant Kb and the speed N*, * * V =K N dc b (1) The comparison of the Vdc* with Vdc i.e., the sensed DC link voltage produces a voltage error denoted as Ve and calculated at instant ‘K’ by e dc dc * V (k)=V (k)-V (k) (2) The voltage error then sent to PI controller and the controlled output VC is generated as, c c pv e e e iv V (k)=V (k-1)+k {V (k)-V (k-1)}+k V (k) (3) Here kpv and kiv denotes the proportional and the integral gains of voltage PI controller respectively. The multiplication of the controller output and the supply voltage unit template gives the reference current iin* as,       s * in c m V k i k = V k V (4) Where Vs (k)/Vm represents unit template of supply voltage, Vs and Vm indicates the supply voltage amplitude. The current error is generated when the reference current is matched with sensed input current, it is given as,       * e in in i k =i k -i k (5) This error is sent to the current controller that generates a controlled output (Vcc) given as,             cc cc pi e e ii e V k =V k-1 +k i k -i k-1 +k i k (6) Where, kpi and kii represents the proportional gain and integral gain of the current PI controller. Finally, Vcc, the controller output, is compared with saw tooth waveform of high frequency in order to produce the PWM signal which is given to converter switch as, cc d m (t) V (t)  , then W S 1  , else W S 0  (7) Where, Sw indicates the switching signals, 0 and 1 for MOSFET to switch OFF and ON respectively. 4.2. Voltage follower method In this scheme, a reference voltage (Vdc * ) equivalent to the certain reference speed N* is generated related to the current multiplier technique as, * * V =K N dc b (8)
  • 7.  ISSN: 2088-8694 Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905 1900 Where kb denotes the voltage constant and N* represents reference speed. And this reference voltage Vdc * is compared with Vdc , sensed DC link voltage generating a voltage error (Ve) which is given as at instant ‘k’ as, e dc dc * V (k)=V (k)-V (k) (9) The PI controller then handles this error and generates controlled output (Vcd) given as, pv e e e cd cd iv V (k)=V (k-1)+k {V (k)-V (k-1)}+k V (k) (10) Where, kpv and kiv are the proportional and integral gains of the voltage PI controller. Lastly Vcc, the controller output in comparison with saw tooth of high frequency waveform produces the PWM signal which is given to converter switch is follows, d cd m (t) V (t)  , then W S 1  else W S 0  (11) Where SW indicates the switching signals such as 0 and 1 for MOSFET switch OFF and ON respectively. 4.3. Fuzzy Logic Controller The structure of Fuzzy Logic Controller is shown in Figure 7 (a), consists of four stages, namely Fuzzification, knowledge base, fuzzy inference mechanisms and Defuzzification. Fuzzy Rule Base  Fuzzification Interface Fuzzy Inference Mechanism Defuzzification interface BLDC Motor system input output (a) (b) Figure 7. (a) Shows the structure of fuzzy logic controllers; (b) Membership functions for PWM The knowledge base comprising a data base and a rule base is designed to attain good dynamic responses under uncertain conditions. The data base contains of input and output membership functions and gives information for suitable Fuzzification, the inference mechanism and Defuzzification operations. The inference mechanism converts the input conditions into a fuzzified output by using a collection of linguistic rules. Lastly, Defuzzification converts the fuzzy outputs. Membership function of FLC is context dependent and its membership function is chosen arbitrarily by experience, in this work Gaussian type is preferred. Table 1. Fuzzy rule based matrix Change In Error Error NB NM NS Z PS PM PB NB PB PB PB PM PM PS Z NM PB PB PM PM PS Z Z NS PB PM PS PS Z NM NB Z PB PM PS Z NS NM NB PS PM PS Z NS NM NB NB PM PS Z NS NM NM NB NB PB Z NS NM NM NB NB NB
  • 8. Int J Pow Elec & Dri Syst ISSN: 2088-8694  A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar) 1901 Equation for membership function in Gaussian is 2 1 - 2 x-c M F= e σ                 (12) For defuzzyfication centroide of gravity (COG) is mainly preffered, COG governing equation is given below     ν ν ν ν ν μ ν νdν μ = μ ν dν   (13) µo is the control output signal given by COG Defuzzification method. In Fuzzy controller algorithm the optimum value of fuzzy gain (K) is measured by fuzzy inference system which receives as inputs the slope of D.C. average bus voltage and D.C. voltage error. Both quantities (error and slope of DC voltage) are normalized by suitable values. Thus, each range is from -1 to 1 and normalized to unity. The K’s value is considered to be near unity. The fuzzy rules shown in table 1 are used to maintain K gain’s value to be near unity. To characterize this fuzzy controller, five sets each respective to the error and slope inputs are chosen. The output is defined by five sets. The error ‘e’ and the change of error ‘ce' are used as numerical variables from the real system shown in Figure 7(b). To convert these numerical variables into linguistic variables, the following five fuzzy sets are used: NB (negative big), NS (negative small), ZE (zero), PS (positive small) and PB (positive big). 5. SIMULATION RESULTS The performance of Cuk converter is valued using Matlab/Simulink software in four various modes of operation, based on dissimilar performance parameters. The four modes are Continuous Conduction Mode (CCM), Discontinuous Inductor Current Mode (DICM (L1)), Discontinuous Inductor Current Mode (DICM (L2)), and Discontinuous Capacitor Voltage Mode (DCVM). The overall system’s power quality is estimated by the parameters: supply current (is) and supply voltage (Vs). The BLDC motor’s operation is determined by the stator current (ia), the speed (N) and the electromagnetic torque (Te) of the motor. The performance of the PFC Cuk converter is evaluated by the parameters such as inductor’s input and output currents (IL1 and IL2 respectively), intermediate capacitor voltage (VC), DC link voltage (Vdc) and switch voltage and current (VSW and isw) respectively. The performance of Cuk converter fed BLDC motor has been analyzed for four different modes of operation using fuzzy logic controller. The stress on Cuk converter switch is very low when its operating in CCM modes, but in this mode current multiplier approach is utilized for PFC operation. Current multiplier approach required three sensors, which is not suggested for low coast and low power applications. Table 2 shows that all the parameters for various modes operation of the Cuk converter. Table 2. Design parameters of cuk converter in different modes of operation Operation Li Lo C1 Cd CCM 2.5 mH 4.3 mH 0.66 µF 2200 µF DICM (Li) 100 µH 4.3 mH 0.66 µF 2200 µF DICM (Lo) DCVM (C1) 2.5 mH 2.5 mH 70 µH 4.3 mH 0.66 µF 9.1 nF 2200 µF 2200 µF Power quality performance is obtained satisfactory for all the modes of operation. Figure 11 shows THD and power factor variation by the variation of DC link voltage. Figure 12 shows peak voltage and current stress of switch at different loading conditions. The THD of supply current is under acceptable limit of IEC 61000-3-2. The power factor is also near to unity in all modes which shows a unity power factor operation at the AC mains.
  • 9.  ISSN: 2088-8694 Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905 1902 Time in second → Time in second → (a) (b) Figure 9. Steady state performance of motor drive operating in (a) CCM mode, (b) DICM (L1) mode An analysis is done on the current stress through the switch and peak voltage across the switch with the variation of load on BLDC motor. Where the voltage stress for DCVM and peak current stress for DICM (L1) is very high that cannot be recommended because of higher rated switch requirements. The proposed scheme uses a fundamental switching frequency for VSI operation i.e the losses in voltage source inverter are significantly reduced. The quality of power at AC mains is determined by the indices of the power quality, Crest Factor (CF), Displacement Power Factor (DPF), Power Factor (PF) and THD (Total Harmonic Distortion) of supply current. Figure 9 and Figure 10 show the steady state performance of Cuk converter fed BLDC motor drive operating in different modes of operation. Table 5 shows the performance of proposed BLDC motor fed Cuk converter operating in CCM, DICM (L1), DICM (L2) and DCVM modes respectively. Figure 13 shows the percentage of harmonic current for different order of harmonic and losses of proposed motor drive as comparison of conventional motor drive.Table 4 shows the comparative simulated results of classical and modern control approach in terms of different power quality indices. Table.3. Specification of BLDC motor S.NO Parameters Value 1. No. of Poles (P) 4 Poles 2. Rated Power (Prated) 251.32 W 3. Rated DC link Voltage (Vrated) 200 V 4. Rated Torque (Trated) 1.2Nm 5. Rated Speed (ωrated) 2000 rpm 6. Back EMF Constant (Kb) 78 V/krpm 7. Torque Constant (Kt) 0.74 Nm/A 8. Phase Resistance (Rph) 14.56 Ω 9. Phase Inductance (Lph) 25.71 mH 10. Moment of Inertia (J) 1.3˟10-4 Nm/s Table 4. Simulation results comparisons Controllers PF THD (%) CF Torque Ripple (%) Speed Ripple (%) PI 0.999 6.43 1.411 33.3 0.5 Fuzzy 0.998 4.87 1.413 25 0.1
  • 10. Int J Pow Elec & Dri Syst ISSN: 2088-8694  A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar) 1903 Time in second → Time in second → (a) (b) Figure 10. Steady state performance of motor drive operating in (a) DICM (L1) mode (b) DCVM mode (a) (b) Figure 11. Performance analysis of (a) %THD of supply current, (b) Power factor, for different modes of Cuk converter fed BLDC motor drive (a) (b) Figure 12. Performance analysis of (a) Switch peak voltage stress, (b) Switch peak current stress for different modes of Cuk converter fed BLDC motor drive The losses in a BLDC motor drive are the combination of losses occurs in VSI, PFC converter and BLDC motor. These losses are measured in three different parts of propose drive seperately.
  • 11.  ISSN: 2088-8694 Int J Pow Elec & Dri Syst Vol. 10, No. 4, Dec 2019 : 1894 – 1905 1904 (a) (b) Figure 13. Comparative Analysis of (a) percentage of harmonic current, (b) losses of proposed Cuk converter fed BLDC motor drive Table.5. Performance of Cuk Converter fed BLDC Motor Drive Vdc speed CCM DICM (L1) DICM (L2) DCVM THD of is (%) PF is (A) THD of is (%) PF is (A) THD of is (%) PF is (A) THD of is (%) PF is (A) 40 320 7.52 0.9941 0.453 8.96 0.9938 0.445 6.08 0.9934 0.438 6.42 0.9915 0.465 80 740 5.61 0.9964 0.725 7.05 0.9957 0.723 5.21 0.9942 0.713 5.10 0.9951 0.713 120 1150 4.83 0.9976 0.934 5.46 0.9973 0.989 4.28 0.9967 0.982 4.01 0.9969 1.082 160 1560 4.17 0.9989 1.216 4.98 0.9981 1.289 3.08 0.9988 1.248 3.12 0.9981 1.308 200 1980 3.92 0.9990 1.505 4.34 0.9992 1.597 1.99 0.9991 1.517 2.65 0.9990 1.527 6. CONCLUSION In this paper, a BLDC motor drive fed by a Cuk converter which is power factor corrected was presented. A VSI followed by Cuk converter was used for regulating the speediness of the BLDC motor by changing the DC bus voltage using low frequency switching thus switching losses are reduced. A DBR maintained the unity PF near AC mains by regulating the DC link voltage. The Cuk converter was operated in four different modes of continuous and discontinuous conduction CCM and DCM, for the development of BLDC motor with unity PF at AC mains. Fuzzy Logic Controller is used to enhance the performance of PFC converter, Comparative simulation result are obtained between classical and modern control technique. The simulation of the entire system was done in Matlab/Simulink background and the simulation results evaluated the performance of the proposed system. ACKNOWLEDGEMENTS The proposed research work has been undergone in the electrical engineering department, NIT Jamshedpur. The authors are obliged to Dr. Madhu Singh for continuous guidance throughout the research work. REFERENCES [1] B. Singh and S. Singh, “Single-phase power factor controller topologies for permanent magnet brushless DC motor drives,” IET Power Elect., vol. 3, no. 2, pp. 147-175, March 2010. [2] M. A. Rahman and P. Zhou, “Analysis of brushless permanent magnet synchronous motors,” IEEE Trans. Ind. Elect., vol. 43, No. 2, pp. 256-267, Apr 1996. [3] P. Pillay and R. Krishnan, “Modeling of permanent magnet motor drives,” IEEE Trans. Ind. Elect., vol. 35, No. 4, pp. 537-541, Nov 1988. [4] Lu, D. D. C., Iu, H. H. C., and Pjevalica, V., “Single-Stage AC/DC Boost–Forward Converter with High Power Factor and Regulated Bus and Output Voltages,” IEEE Transactions on Industrial Electronics, vol. 56(6), pp. 2128-2132, 2009. [5] Y. Chen, C. Chiu, Y. Jhang, Z. Tang, and R. Liang, “A Driver for the Single-Phase Brushless DC Fan Motor with Hybrid Winding Structure,” IEEE Trans. Ind. Elect., vol. 60, No. 10, pp. 4369-4375, Oct. 2013. [6] Chang Liang Xia, Permanent Magnet BLDC Motor Drives and Controls. Wiley Press, Beijing, 2012. [7] Hamid A. Toliyat and Steven Campbell, DSP-based Electro-mechanical Motion Control. New York, 2004. [8] N. Mohan, T. M. Undeland and W. P. Robbins, Power Electronics: Converters, Applications and Design. John Wiley and Sons Inc, USA, 2003. [9] B. Singh, B. N. Singh, A. Chandra, K. Al-Haddad, A. Pandey, and D.P. Kothari, “A review of single-phase improved power quality AC-DC converters,” IEEE Trans. Ind. Elect., vol. 50, No. 5, pp. 962-981, Oct. 2003.
  • 12. Int J Pow Elec & Dri Syst ISSN: 2088-8694  A fuzzy logic controller based brushless DC motor using PFC cuk converter (Sanatan Kumar) 1905 [10] V. Bist and B. Singh, “An Adjustable Speed PFC Bridgeless Buck-Boost Converter Fed BLDC Motor Drive,” IEEE Tran. Ind. Electron., vol. 61, no. 6, pp. 2665-2677, June 2014. [11] V. Bist and B. Singh, “PFC Cuk Converter fed BLDC Motor Drive,” IEEE Tran. Ind. Electron., vol. 61, No. 6, pp. 2342-2354, Feb 2014. [12] S. Kumar and M. Singh, “Improved Power Quality Cuk Converter for Variable Speed BLDC Motor Drive,” Journal of Engineering and Applied Sciences, vol. 13, No. 5, pp. 1275-1285, 2018. [13] D. Roy, M. Singh, and T. Roy, “A Novel Approach for Space Vector Bsed PWM Algorithm for Diode Clamped Three Level VSI fed Iduction Motor Drive,” International Journal of Power Electronics and Drive Systems, vol. 8, No. 4, pp. 1534-1547, Dec. 2017. [14] M. Singh and A. Garg, “Performance Evaluation of BLDC motor with Conventional PI and Fuzzy Speed Controller,” IEEE 5th India International Conference on Power Electronics (IICPE), 2012, pp. 1-6, Dec 2012. [15] R. Arulmozhiyal and R. Kandiban, “Design of Fuzzy PID Controller for Brushless DC motor,” IEEE International Conference on Computer Communication and Informatics (ICCCI), 2012, pp. 1-7, June 2018.