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MODERN INSTITUTE OF
ENGINEERING & TECHNOLOGY
MECHANICAL
DEPARTMENT
7th SEMESTER
SEAM WELDING
MADE BY:-SUKANTA MANDAL
Roll NO-26900721058
Sub-Advanced Weling Technology(PE-ME702H)
Seam Welding
Lesson Objectives
When you finish this lesson you will
understand:
• The various forms of seam welding
• Nugget formation mechanisms
• Quality testing of Seam Welds
Learning Activities
1. View Slides;
2. Read Notes,
3. Listen to lecture
Keywords
Roll Spot Weld, Overlapping Seam Weld, Continuous Seam Weld,
Lap Seam Weld, Mash Seam Weld, Metal Finish Seam Weld, Butt
Seam Weld, Foil Butt Seam Weld.
Introduction to Resistance Seam Welding
Upper Electrode Wheel
Workpiece
Lower Electrode Wheel
Throat
Knurl or Friction
Drive Wheel
Roll Spot Weld
Overlapping Seam
Weld
Continuous Seam
Weld
[Reference: Welding Handbook,
Volume 2, p.553, AWS]
Lap Seam Weld
Electrodes Overlapping
Weld
Nuggets
Travel
Front view Side View
[Reference: Welding Handbook, Volume 2, p.554, AWS]
Mash Seam Weld
Slightly Lapped
Sheets Wide, Flat
Electrodes
Weld Nuggets
Before welding After Welding
[Reference: Welding Handbook, Volume 2, p.554, AWS]
Effect of Sheet Overlap on
Mash Lap Joint properties
Resistance Welder Manufacturers
Association Bulletin # 21
Resistance Welder Manufacturers
Association Bulletin # 21
Effect of Electrode Force
on Mash Seam Weld
Metal Finish Seam Weld
Chamfered
Electrode
Broad, Flat
Electrode
Flash
Finish
Side
Before Welding After Welding
[Reference: Welding Handbook, Volume 2, p.554, AWS]
Effect of Weld Current
and Electrode Force on
Finish Seam Welds
Resistance Welder Manufacturers Association Bulletin # 24
Effect of Current on Metal
Finish Seam Weld
Resistance Welder Manufacturers
Association Bulletin # 21
Resistance Welder Manufacturers Association Bulletin # 24
Recommended
Sheet
Positioning
ASM Handbook Vol6, 1993
Porter, Galvanizing and welding structural steel,
Metal Construction, Nov 1983
ASM Handbook Vol6, 1993
ASM Handbook Vol6, 1993
Nugget Formation in Continuous Seam Weld
Waddell, Mechanism of weld formation…,
Welding and Metal Fabrication, Aug 1995
Waddell, Mechanism of weld formation…,
Welding and Metal Fabrication, Aug 1995
1
2
3 4
Stage 1 Takes 1 - 4
cycles, Increased
resistance due to
increased temp
outweighs reduction in
resistance due to better
surface contact through
asperity softening and
surface oxide
breakdown
Peak occurs earlier
with thinner
materials
Resistance Curve for Establishment
of Leading Edge of a Continuous Nugget
Waddell, Mechanism of weld formation…,
Welding and Metal Fabrication, Aug 1995
1
2
3 4
Stage 2 Drop in
resistance because of
current shunting into
the mushy and solid
state bonded region
Waddell, Mechanism of weld formation…,
Welding and Metal Fabrication, Aug 1995
1
2
3 4
Stage 3 Instability in
current path, nugget
approaching a steady
state growth mode
Stage 1 Stage 2 Stage 3
Nugget Initiates Nugget Moves
Toward Exit
Approaching
Steady State
Waddell, Mechanism of weld formation…,
Welding and Metal Fabrication, Aug 1995
1
2
3 4
Stage 4 Steady State
Growth of Nugget
until either expulsion
or current off time and
new nugget formation
References
https://en.wikipedia.org/wiki//seam weling
http://nihroorkee.gov.in/rbis/seam welding.html
http://www.eai.in/ref/ae/hyd/hyd.html
http://mnre.gov.in/file-manager/UserFiles/presentations-pwc-
workshop-06092012/IREDA.pdf
http://manireda.com/

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26900721058_PE-ME702H.pptx