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L1N21P096 www.professionalpasta.it profpast@tin.it
12
One of the key prerequisites pasta
producers should always keep in
mind is the definition of quality
parameters for the ingredients
utilized. The desire to obtain a
product with the best quality char-
acteristics must meet the implicit
and explicit requisites the
consumer looks for at the time of
purchase.
The two “cornerstones” that
form the basis of improvement
in the production of pasta
goods (which during their
preparation and cooking
undergo various types of struc-
tural stress) are durum wheat
semolina and water.
In issues 16 and 17 of the Profes-
sional Pasta Newsletter we
dedicated ample attention to
the quality of durum wheat
semolina and in this article we
will be looking at the main
characteristics of water.
A number of the characteristics
specific to water are known.
From a chemical standpoint it is
a dipolar molecule, which
means that the imbalance of its
charges makes it an ideal
solvent for certain molecular
classes. In general, this impor-
tant property can be described
as the ability to solubilize
compounds containing polar
or ionic groups (given the abil-
ity to form hydrogen and ion
bonds with neutral organic
compounds and crystalline
solids).
For example, when we place a
crystalline solid (such as sodium
chloride) in water, its molecules
come into contact with the salt’s
rigid, well-organized structure,
given the strong attraction
between the individual ions
and the solvent, and are
“rapidly” hydrated. As a result,
each ion becomes completely
surrounded by water mole-
cules.
With semolina, and as with egg
and other ingredients normally
utilized to produce the various
types of pasta goods, organic
molecules (such as carbohy-
drates, alcohols, aldehydes and
ketones) are present that are
characterized by special molec-
ular groups (hydroxyls) that
render them easily-soluble in
water. When this occurs,
specific (hydrogen) bonds are
formed.
Another class of compounds
that may be found in dough or
fillings, even if in reduced
quantity, are composed of
“amphipatic” molecules that
are dispersed in water. These
tend to arrange themselves
creating micelles inside which
are areas with characteristics
the opposite of those found in
water. (For example, consider
what happens with soap. Any
fats or oils present are incorpo-
rated into the micelles, but the
latter remain in solution given
the hydrophilic nature of the
micelle’s external surface.)
We have mentioned some of
the characteristics of water in
order to underscore the influ-
ence and importance they have
in determining the quality of
the finished product. In fact, if
magnified, these characteristics
can have a negative or positive
impact on the product being
produced.
Fresh pasta has a water content
of approximately 25-30% of its
weight, but this content is not
entirely available to the micro-
organisms present and is
partially bound to the solutes
found in the dough and filling.
Knowing the chemical and
microbiological characteristics
of the ingredients used is
clearly important in order to
guarantee a high level produc-
tion standard from a microbio-
logical, bromatological (prod-
uct stability and safety), tech-
nological and nutritional stand-
point.
In the production of pasta
goods, water quality must be
established on the basis of two
different needs: potability (set
by legislated standards) and
technological quality.
In terms of the first parameter,
it is a good idea to refer to EEC
directive number 98/83
COMMENTS ON THE MAIN QUALITY CHARACTERISTICS OF
WATER
by Alessio Marchesani
concerning the water quality
for human consumption, the
main provisions of which are
given in Tables (pages 14-15).
Microbiological quality at the
time of use for alimentary
production purposes must be
irreproachable and conform
with the standards given in
EEC directive no. 98/83, ref.
Table 1 (page 14).
There are three primary princi-
ples of reference on a microbio-
logical level: presence of patho-
genic microorganisms, indica-
tors of faecal contamination
and microorganisms that adul-
terate water.
Asamatteroffact,thereasonsthat
recommend against the use of
microbiologically-contaminate
water go beyond simple
conformity to legislated stan-
dards and professional ethics.
From a technological stand-
point, the presence of adulter-
ating bacteria or, even worse,
pathogens, creates serious
problems. If present, they affect
organoleptic properties (co-
lour, aroma, texture, etc.), but
also alimentary hygiene and
safety. The negative influence
encountered in fresh product
quality is also highly relevant to
dry pasta, especially in terms of
product colour.
Ultraviolet (UV) rays with a
wave length of between 0.1 and
0.4 micrometers are used espe-
cially in small- and medium-
sized production facilities.
These rays are generated by
mercury vapour lamps and the
water to be treated flows in
front of these lamps in shallow
streams approx. 25 cm deep.
Meticulous attention should be
given to the treatment used for
water disinfection. In addition,
if the technological circuit of
the water is complex, it is
important to guard against any
contact between clean water
and waste water, as well as
against any seeping in of
polluted water from the plumb-
ing system on the company
premises.
EEC directive no. 98/83 gives
the chemical reference limits
for heavy metals, salts, hydro-
carbons and parasiticides (see
Table 2 on page 14).
The most important chemical
parameters are: the ammonia
ion (NH4
+), that is an indicator
of the microbiological status of
the water table from which the
water is drawn; the nitrous ion
(NO2
-), another pollution indi-
cator; the nitric ion (NO3
-),
which must not exceed 50 mg/l;
chlorides (Cl-), the ferrous ion
(Fe2+), anionic surface-active
agents and parasiticides.
On a technological level, one of
the basic parameters is the over-
all mineral content (expressed
as dry residue at 180°C) and
given in Table 3 (page 15), which
should not exceed 500 mg/litre
for pasta goods.
In certain cases it may be neces-
sary to reduce the overall hard-
ness of the water to be used. In
essence, this means reducing
calcium and magnesium salt
content (primarily HCO3
-, Cl-,
SO4
2-, NO3
-) by “softening” the
water using ion-exchange
resins.
Treatments performed to
render water drinkable concern
its chemical, physical,
organoleptic (in this context, we
speak of “correction”) and
microbiological (here, on the
other hand, we speak of “purifi-
cation”) characteristics. The
main adjustments performed
concern unpleasant smell and
taste, lack of clarity or any
discolouration, concentration of
iron and manganese ions and
hardness.
There are various phases in a
purification system: pre-
cholorination, performed in
the past using sodium hypo-
chlorite and today using
gaseous chlorine or chlorine
dioxide that perform an oxidiz-
ing action on organic and inor-
ganic chemical compounds
and have a bactericidal effect
on microorganisms in the
water; flocculation and
decantation; filtration over
activated carbon; ozonization
in which the ozone, given its
highly oxidizing effect on
organic molecules, affects the
biological forms to reduce the
bacteriological and viral count
and kill the majority of the
compounds that generate bad
13
L1N21P096 www.professionalpasta.it profpast@tin.it
odours; post-chlorination,
similartotheinitialtreatment.
Because chlorine in water used
for the dough creates a signifi-
cant decline in product colour,
attention should be paid to the
residue content. In addition,
high concentrations could
cause the formation of chloro-
phenol with its accompanying,
unpleasant odour.
In terms of the more-specifi-
cally technological aspect of
water, this can be very impor-
tant during dough formation
(and as a result the gluten
lattice structure). This is the
phase in which intra- and
inter-molecular reciprocal
interactions are created
between the various protein
fractions that give the product
its desired structure and
malleability.
In particular, the balance
between the gliadin and gluten
fractions has a significant influ-
ence on product structure.
Plus, the presence of salts in the
water could influence the
formation of ion bonds
between the protein fractions
of the gluten.
The polar amino acid groups
involved in the formation of
ion bonds are primarily -NH3
+
(lysine) and -COO- (gluta-
mate). The stabilization phase
of the gluten structure is attrib-
utable to the formation of
hydrogen bonds between the
chains of the protein fractions
of which the gluten is formed.
Water also acts as a solvent for
the starchy fractions. Although
amylose (linear fraction of
starch) is virtually insoluble in
water, becoming partially solu-
ble when warm, amylopectin
(branched fraction of starch) is
always insoluble in water. As a
result of the damage suffered
by the native starch granules
during flour milling, solubility
levels become high, just as
occurs with starch that
undergoes a pre-gelatinization
process. In this case, exact
knowledge of the level of
14
L1N21P096 www.professionalpasta.it profpast@tin.it
TABLE 1 - MICROBIOLOGICAL PARAMETERS
Parameter Parameter value (number/100ml)
Escherichia coli (E. coli) 0
Enterococci 0
TABLE 2 - CHEMICAL PARAMETERS
Parameter
Parameter value
Units of measure (g/l)
Acrylamide 0.10
Antimonious 5.0
Arsenic 10
Benzene 1.0
Benzo(α)pyrene 0.010
Borous 1.0
Bromate 10
Cadmium 5.0
Chromo 50
Copper 1.0
Cyanide 50
1.2 Dichloroethane 3.0
Epichlorohyd 0.10
Fluorure 1.50
Lead 10
Mercury 1.0
Nickel 20
Nitrate (NO3
-) 50
Nitrite (NO2
-) 0.50
Antiparasites 0.10
Antiparasites -Total 0.50
Polycicle aromatics hydrocarbons 0.10
Selenium 10
Tetrachlorethylene - Trichloroethylene 10
Trihalomethane -Total 30
Vynil chloride 0.5
Chlorite 200
Vanadium 50
damage suffered by
the starch granules of
the semolina used in
pasta production be-
comes critical for opti-
mum dough prepara-
tion because it has a
direct bearing on how
muchwateristobeused
during the production
process.
Water interacts with
the starch and its
component fractions as
follow:
The gelatinization
phase can be a crucial
step in the preparation
of pre-cooked pasta in
which high produc-
tion temperatures and
water availability must
guarantee the desired
result (to gelatinize,
starch requires, simul-
taneously, a tempera-
ture of over 50°C and
water proportionate to
atleast0.4g/gofstarch).
15
L1N21P096 www.professionalpasta.it profpast@tin.it
TABLE 3 - INDICATOR PARAMETERS
Parameter Parameter value Units of measure
Aluminium 200 g/l
Ammonium 0.50 mg/l
Chloride 250 mg/l
Colour
Reasonable values for the consumer
and without anomalous variations
Conductivity 2,500 Scm-1 at 20°C
Hydrogenion concentration >=6.5 e <=9.5 pH units
Iron 200 g/l
Manganese 50 g/l
Odour
Reasonable values for the consumer
and without anomalous variations
Oxidability 5.0 mg/l O2
Sulphate 250 mg/l
Sodium 200 mg/l
Flavour
Reasonable values for the consumer
and without anomalous variations
Colony count at 22 °C Without anomalous variations
Coliform bacteria at 37°C 0 Number/100 ml
Total organic carbon (TOC) Without anomalous variations
Torbidity
Reasonable values for the consumer
and without anomalous variations
Hardness*
Dry content at 180°C**
Disinfectant content***
Clostridium perfringens
(included spores)
0 Number/100 ml
* Recommended values: 15-50 °F ** Max. recommended values:1,500 ml/l *** Min. recommended values:0.2 ml/l (if utilized)

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21 p12 15_e

  • 1. L1N21P096 www.professionalpasta.it profpast@tin.it 12 One of the key prerequisites pasta producers should always keep in mind is the definition of quality parameters for the ingredients utilized. The desire to obtain a product with the best quality char- acteristics must meet the implicit and explicit requisites the consumer looks for at the time of purchase. The two “cornerstones” that form the basis of improvement in the production of pasta goods (which during their preparation and cooking undergo various types of struc- tural stress) are durum wheat semolina and water. In issues 16 and 17 of the Profes- sional Pasta Newsletter we dedicated ample attention to the quality of durum wheat semolina and in this article we will be looking at the main characteristics of water. A number of the characteristics specific to water are known. From a chemical standpoint it is a dipolar molecule, which means that the imbalance of its charges makes it an ideal solvent for certain molecular classes. In general, this impor- tant property can be described as the ability to solubilize compounds containing polar or ionic groups (given the abil- ity to form hydrogen and ion bonds with neutral organic compounds and crystalline solids). For example, when we place a crystalline solid (such as sodium chloride) in water, its molecules come into contact with the salt’s rigid, well-organized structure, given the strong attraction between the individual ions and the solvent, and are “rapidly” hydrated. As a result, each ion becomes completely surrounded by water mole- cules. With semolina, and as with egg and other ingredients normally utilized to produce the various types of pasta goods, organic molecules (such as carbohy- drates, alcohols, aldehydes and ketones) are present that are characterized by special molec- ular groups (hydroxyls) that render them easily-soluble in water. When this occurs, specific (hydrogen) bonds are formed. Another class of compounds that may be found in dough or fillings, even if in reduced quantity, are composed of “amphipatic” molecules that are dispersed in water. These tend to arrange themselves creating micelles inside which are areas with characteristics the opposite of those found in water. (For example, consider what happens with soap. Any fats or oils present are incorpo- rated into the micelles, but the latter remain in solution given the hydrophilic nature of the micelle’s external surface.) We have mentioned some of the characteristics of water in order to underscore the influ- ence and importance they have in determining the quality of the finished product. In fact, if magnified, these characteristics can have a negative or positive impact on the product being produced. Fresh pasta has a water content of approximately 25-30% of its weight, but this content is not entirely available to the micro- organisms present and is partially bound to the solutes found in the dough and filling. Knowing the chemical and microbiological characteristics of the ingredients used is clearly important in order to guarantee a high level produc- tion standard from a microbio- logical, bromatological (prod- uct stability and safety), tech- nological and nutritional stand- point. In the production of pasta goods, water quality must be established on the basis of two different needs: potability (set by legislated standards) and technological quality. In terms of the first parameter, it is a good idea to refer to EEC directive number 98/83 COMMENTS ON THE MAIN QUALITY CHARACTERISTICS OF WATER by Alessio Marchesani
  • 2. concerning the water quality for human consumption, the main provisions of which are given in Tables (pages 14-15). Microbiological quality at the time of use for alimentary production purposes must be irreproachable and conform with the standards given in EEC directive no. 98/83, ref. Table 1 (page 14). There are three primary princi- ples of reference on a microbio- logical level: presence of patho- genic microorganisms, indica- tors of faecal contamination and microorganisms that adul- terate water. Asamatteroffact,thereasonsthat recommend against the use of microbiologically-contaminate water go beyond simple conformity to legislated stan- dards and professional ethics. From a technological stand- point, the presence of adulter- ating bacteria or, even worse, pathogens, creates serious problems. If present, they affect organoleptic properties (co- lour, aroma, texture, etc.), but also alimentary hygiene and safety. The negative influence encountered in fresh product quality is also highly relevant to dry pasta, especially in terms of product colour. Ultraviolet (UV) rays with a wave length of between 0.1 and 0.4 micrometers are used espe- cially in small- and medium- sized production facilities. These rays are generated by mercury vapour lamps and the water to be treated flows in front of these lamps in shallow streams approx. 25 cm deep. Meticulous attention should be given to the treatment used for water disinfection. In addition, if the technological circuit of the water is complex, it is important to guard against any contact between clean water and waste water, as well as against any seeping in of polluted water from the plumb- ing system on the company premises. EEC directive no. 98/83 gives the chemical reference limits for heavy metals, salts, hydro- carbons and parasiticides (see Table 2 on page 14). The most important chemical parameters are: the ammonia ion (NH4 +), that is an indicator of the microbiological status of the water table from which the water is drawn; the nitrous ion (NO2 -), another pollution indi- cator; the nitric ion (NO3 -), which must not exceed 50 mg/l; chlorides (Cl-), the ferrous ion (Fe2+), anionic surface-active agents and parasiticides. On a technological level, one of the basic parameters is the over- all mineral content (expressed as dry residue at 180°C) and given in Table 3 (page 15), which should not exceed 500 mg/litre for pasta goods. In certain cases it may be neces- sary to reduce the overall hard- ness of the water to be used. In essence, this means reducing calcium and magnesium salt content (primarily HCO3 -, Cl-, SO4 2-, NO3 -) by “softening” the water using ion-exchange resins. Treatments performed to render water drinkable concern its chemical, physical, organoleptic (in this context, we speak of “correction”) and microbiological (here, on the other hand, we speak of “purifi- cation”) characteristics. The main adjustments performed concern unpleasant smell and taste, lack of clarity or any discolouration, concentration of iron and manganese ions and hardness. There are various phases in a purification system: pre- cholorination, performed in the past using sodium hypo- chlorite and today using gaseous chlorine or chlorine dioxide that perform an oxidiz- ing action on organic and inor- ganic chemical compounds and have a bactericidal effect on microorganisms in the water; flocculation and decantation; filtration over activated carbon; ozonization in which the ozone, given its highly oxidizing effect on organic molecules, affects the biological forms to reduce the bacteriological and viral count and kill the majority of the compounds that generate bad 13 L1N21P096 www.professionalpasta.it profpast@tin.it
  • 3. odours; post-chlorination, similartotheinitialtreatment. Because chlorine in water used for the dough creates a signifi- cant decline in product colour, attention should be paid to the residue content. In addition, high concentrations could cause the formation of chloro- phenol with its accompanying, unpleasant odour. In terms of the more-specifi- cally technological aspect of water, this can be very impor- tant during dough formation (and as a result the gluten lattice structure). This is the phase in which intra- and inter-molecular reciprocal interactions are created between the various protein fractions that give the product its desired structure and malleability. In particular, the balance between the gliadin and gluten fractions has a significant influ- ence on product structure. Plus, the presence of salts in the water could influence the formation of ion bonds between the protein fractions of the gluten. The polar amino acid groups involved in the formation of ion bonds are primarily -NH3 + (lysine) and -COO- (gluta- mate). The stabilization phase of the gluten structure is attrib- utable to the formation of hydrogen bonds between the chains of the protein fractions of which the gluten is formed. Water also acts as a solvent for the starchy fractions. Although amylose (linear fraction of starch) is virtually insoluble in water, becoming partially solu- ble when warm, amylopectin (branched fraction of starch) is always insoluble in water. As a result of the damage suffered by the native starch granules during flour milling, solubility levels become high, just as occurs with starch that undergoes a pre-gelatinization process. In this case, exact knowledge of the level of 14 L1N21P096 www.professionalpasta.it profpast@tin.it TABLE 1 - MICROBIOLOGICAL PARAMETERS Parameter Parameter value (number/100ml) Escherichia coli (E. coli) 0 Enterococci 0 TABLE 2 - CHEMICAL PARAMETERS Parameter Parameter value Units of measure (g/l) Acrylamide 0.10 Antimonious 5.0 Arsenic 10 Benzene 1.0 Benzo(α)pyrene 0.010 Borous 1.0 Bromate 10 Cadmium 5.0 Chromo 50 Copper 1.0 Cyanide 50 1.2 Dichloroethane 3.0 Epichlorohyd 0.10 Fluorure 1.50 Lead 10 Mercury 1.0 Nickel 20 Nitrate (NO3 -) 50 Nitrite (NO2 -) 0.50 Antiparasites 0.10 Antiparasites -Total 0.50 Polycicle aromatics hydrocarbons 0.10 Selenium 10 Tetrachlorethylene - Trichloroethylene 10 Trihalomethane -Total 30 Vynil chloride 0.5 Chlorite 200 Vanadium 50
  • 4. damage suffered by the starch granules of the semolina used in pasta production be- comes critical for opti- mum dough prepara- tion because it has a direct bearing on how muchwateristobeused during the production process. Water interacts with the starch and its component fractions as follow: The gelatinization phase can be a crucial step in the preparation of pre-cooked pasta in which high produc- tion temperatures and water availability must guarantee the desired result (to gelatinize, starch requires, simul- taneously, a tempera- ture of over 50°C and water proportionate to atleast0.4g/gofstarch). 15 L1N21P096 www.professionalpasta.it profpast@tin.it TABLE 3 - INDICATOR PARAMETERS Parameter Parameter value Units of measure Aluminium 200 g/l Ammonium 0.50 mg/l Chloride 250 mg/l Colour Reasonable values for the consumer and without anomalous variations Conductivity 2,500 Scm-1 at 20°C Hydrogenion concentration >=6.5 e <=9.5 pH units Iron 200 g/l Manganese 50 g/l Odour Reasonable values for the consumer and without anomalous variations Oxidability 5.0 mg/l O2 Sulphate 250 mg/l Sodium 200 mg/l Flavour Reasonable values for the consumer and without anomalous variations Colony count at 22 °C Without anomalous variations Coliform bacteria at 37°C 0 Number/100 ml Total organic carbon (TOC) Without anomalous variations Torbidity Reasonable values for the consumer and without anomalous variations Hardness* Dry content at 180°C** Disinfectant content*** Clostridium perfringens (included spores) 0 Number/100 ml * Recommended values: 15-50 °F ** Max. recommended values:1,500 ml/l *** Min. recommended values:0.2 ml/l (if utilized)