This document appears to be a catalog for precision planetary gear reducers and related products from Zipp Precision Gear Reducer. It includes technical specifications, dimensions, features and applications for various models of precision planetary gear reducers, economy gear reducers, and right angle gear reducers. The document contains sections on precision planetary gear reducers, precision and economy planetary gear reducers, technical data and dimensions for different models, as well as mounting instructions and torque requirements.
We are pleased to introduce SEW is a leading and reputed Press Manufacturer and Exporter since more than 6 decades. SEW is a flagship company of I.S. Chawla Group of Companies established in 1950 at Mumbai to cater Indian Manufacturing Industry with precision and quality workshop machinery at reasonable values.
SEW was set us its own manufacturing unit at Rajkot in 1989, a workshop machinery hub in India. We have manufacturing facilities in more than 20000 square meter at Shapar (Veraval) Industrial Area nearest to Rajkot.
We have in house manufacturing facilities of components which give inter changeability and availability of components even after long period. Our workshop is equipped with mother machineries like CNC Base Flame Plate Cutting Machine, Hydraulic Plate Straightening Machine, Shot Blasting Machine, Stress Relieving Vibrators, very well equipped Fabrication Shop: in machining shop we have Doosan & WMW make Boring Machines with facilities single job operation up to 5 Meter also with VMCs’, CNC Turning Centers’, CNC Milling, Gear Grinding Machine.
We strictly our quality measures from the beginning purchase of raw materials to dispatch of the machine and make sure there isn’t any compromise with the quality in any level. We follow the No Hammer on bearing assembly policy to make sure precision machine manufacturing. We strictly maintain our quality control with instruments. i.e. (list of instruments)
SEW has 200+ skilled and dedicated team and 50+ well qualified and experienced team for Design, Purchase, Planning, Production, Quality Control and Administration.
Since last 6 decades, we serve the workshops of Small Scale Industeis to MN Cs’ with 15000+ machines and our respective clients are, Maruti Suzuki India, Tata Ancillaries, Hero, Hero Honda, General Motors, Toyota India, TVS, LG, Samsung, Videocon, Panasonic, Havells India and this list going so far…
If you need any further technical details, feel free and let’s contact us. Our team always be happy to assist you always.
We look forward to hear your opt response and eager to begin healthy and depth business relation with your respected company.
Thanks & Warm Regards,
For, Singhal Power Presses Pvt. Ltd.
Vijay N. Chavda
Marketing Executive
SINGHAL POWER PRESSES PVT. LTD.
NH-8B, Opp. Field Marshal School, B/h. Gujarat Lathe Co. Ltd.
Shapar (Veraval) - 360024, Dist: Rajkot., Gujarat – India
Ph. 02827-252358
Mobile: +91 93766 24179
Email: vijay.c@singhal.co.in
Website: www.sewpresses.com
SEW-SNXR Series Ring Frame Cross Shaft Pneumatic Power Press. Its a hybrid design of C-Frame and H Frame Power Press gives more rigidity and economical.
We are pleased to introduce SEW is a leading and reputed Press Manufacturer and Exporter since more than 6 decades. SEW is a flagship company of I.S. Chawla Group of Companies established in 1950 at Mumbai to cater Indian Manufacturing Industry with precision and quality workshop machinery at reasonable values.
SEW was set us its own manufacturing unit at Rajkot in 1989, a workshop machinery hub in India. We have manufacturing facilities in more than 20000 square meter at Shapar (Veraval) Industrial Area nearest to Rajkot.
We have in house manufacturing facilities of components which give inter changeability and availability of components even after long period. Our workshop is equipped with mother machineries like CNC Base Flame Plate Cutting Machine, Hydraulic Plate Straightening Machine, Shot Blasting Machine, Stress Relieving Vibrators, very well equipped Fabrication Shop: in machining shop we have Doosan & WMW make Boring Machines with facilities single job operation up to 5 Meter also with VMCs’, CNC Turning Centers’, CNC Milling, Gear Grinding Machine.
We strictly our quality measures from the beginning purchase of raw materials to dispatch of the machine and make sure there isn’t any compromise with the quality in any level. We follow the No Hammer on bearing assembly policy to make sure precision machine manufacturing. We strictly maintain our quality control with instruments. i.e. (list of instruments)
SEW has 200+ skilled and dedicated team and 50+ well qualified and experienced team for Design, Purchase, Planning, Production, Quality Control and Administration.
Since last 6 decades, we serve the workshops of Small Scale Industeis to MN Cs’ with 15000+ machines and our respective clients are, Maruti Suzuki India, Tata Ancillaries, Hero, Hero Honda, General Motors, Toyota India, TVS, LG, Samsung, Videocon, Panasonic, Havells India and this list going so far…
If you need any further technical details, feel free and let’s contact us. Our team always be happy to assist you always.
We look forward to hear your opt response and eager to begin healthy and depth business relation with your respected company.
Thanks & Warm Regards,
For, Singhal Power Presses Pvt. Ltd.
Vijay N. Chavda
Marketing Executive
SINGHAL POWER PRESSES PVT. LTD.
NH-8B, Opp. Field Marshal School, B/h. Gujarat Lathe Co. Ltd.
Shapar (Veraval) - 360024, Dist: Rajkot., Gujarat – India
Ph. 02827-252358
Mobile: +91 93766 24179
Email: vijay.c@singhal.co.in
Website: www.sewpresses.com
SEW-SNXR Series Ring Frame Cross Shaft Pneumatic Power Press. Its a hybrid design of C-Frame and H Frame Power Press gives more rigidity and economical.
Enerpac clp series pancake lock nut cylindersA&S hydraulic
CLP pancake cylinders lifted the 250 ton antenna +/- 5mm to clear the track, while an RCS-Series low height cylinder applied 3 tonnes of lateral force to slide the antenna laterally back to center.
Corporate Presentation of Kinetic Gears which was established in 1980 as SSI Unit, Kinetic Gears is an ISO 9001:2015 certified organisation since 1999 & at present it’s a family-owned business. The unit is an approved supplier in Automobile, Textiles, Coal, Steel, Power, Defense & Aviation Sector.
Over the years, Campro has dedicated itself to provide
machining centers that fully meet customer's requirements
for productivity and accuracy. The concept is to design and
manufacture VMCs that not only feature maximum stability
and productivity, but also to achieve environmental
protection compliance and human factors engineering
theorem. The CPV series is designed and manufactured
based on that concept.
NC-COMPACT VICES
NC-compact vices are particularly suited for use on machining centers, milling machines and are ideal for 5-axis machining. These premium vices are very impressive with their stable and compact design for maximum clamping accuracy and optimal workpiece accessibility. By simply turning the clamping force presetting, a clamping force of up to 60 kN can be achieved. With workpieces that are sensitive to deformation, the force amplification can be disabled.
Advantages
-Large clamping range and precise positioning due to fixed clamping jaw
-The compact design resists deformation for the greatest possible clamping precision
-Consistent clamping force and maximum repeatability of 0.01 mm
NC-COMPACT TWIN VICES
Especially for the series production, setting up and cycle times are the critical factors. Due to their twin clamping, the NC-compact twin vices from RÖHM are ideally suited for efficient machining. Two movable clamping jaws and a fixed middle jaw enable a high repeatability of 0.01 mm and constant clamping force during every clamping operation.
Advantages
-Maximum flexibility and versatile thanks to the possibility of 3-sided clamping
-High repeatability of 0.01 mm as well as consistent clamping force for each clamping process
-Set-up and working time reduction by double clamping
NC-COMPACT SELF CENTERING VICES
Thanks to its compact and robust design, the NC-compact self centering vices from RÖHM have a minimal interference contour, enabling optimal workpiece accessibility in 5-axis machining. Two movable clamping jaws ensure a constant clamping force, high repeatability and large clamping stroke.
Advantages
-Ideal for 5-axis machining due to its minimal collision contour
-Hardened and ground on all sides for long service life
-Constant clamping force and high repeatability
http://eshop.roehm.biz/roehm_de_de/online-shop/schraubstocke.html
Enerpac clp series pancake lock nut cylindersA&S hydraulic
CLP pancake cylinders lifted the 250 ton antenna +/- 5mm to clear the track, while an RCS-Series low height cylinder applied 3 tonnes of lateral force to slide the antenna laterally back to center.
Corporate Presentation of Kinetic Gears which was established in 1980 as SSI Unit, Kinetic Gears is an ISO 9001:2015 certified organisation since 1999 & at present it’s a family-owned business. The unit is an approved supplier in Automobile, Textiles, Coal, Steel, Power, Defense & Aviation Sector.
Over the years, Campro has dedicated itself to provide
machining centers that fully meet customer's requirements
for productivity and accuracy. The concept is to design and
manufacture VMCs that not only feature maximum stability
and productivity, but also to achieve environmental
protection compliance and human factors engineering
theorem. The CPV series is designed and manufactured
based on that concept.
NC-COMPACT VICES
NC-compact vices are particularly suited for use on machining centers, milling machines and are ideal for 5-axis machining. These premium vices are very impressive with their stable and compact design for maximum clamping accuracy and optimal workpiece accessibility. By simply turning the clamping force presetting, a clamping force of up to 60 kN can be achieved. With workpieces that are sensitive to deformation, the force amplification can be disabled.
Advantages
-Large clamping range and precise positioning due to fixed clamping jaw
-The compact design resists deformation for the greatest possible clamping precision
-Consistent clamping force and maximum repeatability of 0.01 mm
NC-COMPACT TWIN VICES
Especially for the series production, setting up and cycle times are the critical factors. Due to their twin clamping, the NC-compact twin vices from RÖHM are ideally suited for efficient machining. Two movable clamping jaws and a fixed middle jaw enable a high repeatability of 0.01 mm and constant clamping force during every clamping operation.
Advantages
-Maximum flexibility and versatile thanks to the possibility of 3-sided clamping
-High repeatability of 0.01 mm as well as consistent clamping force for each clamping process
-Set-up and working time reduction by double clamping
NC-COMPACT SELF CENTERING VICES
Thanks to its compact and robust design, the NC-compact self centering vices from RÖHM have a minimal interference contour, enabling optimal workpiece accessibility in 5-axis machining. Two movable clamping jaws ensure a constant clamping force, high repeatability and large clamping stroke.
Advantages
-Ideal for 5-axis machining due to its minimal collision contour
-Hardened and ground on all sides for long service life
-Constant clamping force and high repeatability
http://eshop.roehm.biz/roehm_de_de/online-shop/schraubstocke.html
Kuvam Technologies Angle Head for VMC is fixed with a 90° spindle angle combining vertical & horizontal operation on a single machine. They basically boost productivity with easily changing angle of the cutter while using the original workpiece setup. Also, the best way to improve overall accuracy & eliminates potential error created by multiple setups.
TorcStark® is a professional manufacturer and supplier of hydraulic equipment. Mainly produce hydraulic torque wrenches, hydraulic bolt tensioners, hydraulic torque/tensioner pumps and other products.
TorcStark® is a professional manufacturer and supplier of hydraulic equipment. Mainly produce hydraulic torque wrenches, hydraulic bolt tensioners, hydraulic torque/tensioner pumps and other products.
LIVE CENTRES
The requirement for high cutting capacities and high working precision demands an additional support
by a revolving live centre for many workpieces due to their shape and length. Thanks to their
precision bearings, RÖHM live centres offer optimal force absorption and a maximum concentricity
deviation of up to 0.003 mm. Thanks to the lifetime lubrication, the centre points are maintenancefree.
Advantages
- Maximum concentricity and optimal force absorption thanks to proven precision bearings
- Special lubrication for long service life and little required maintenance
- Minimum interference contour thanks to slender housing shape
LIVE CENTRES
The requirement for high cutting capacities and high working precision demands an additional support
by a revolving live centre for many workpieces due to their shape and length. Thanks to their
precision bearings, RÖHM live centres offer optimal force absorption and a maximum concentricity
deviation of up to 0.003 mm. Thanks to the lifetime lubrication, the centre points are maintenancefree.
Advantages
- Maximum concentricity and optimal force absorption thanks to proven precision bearings
- Special lubrication for long service life and little required maintenance
- Minimum interference contour thanks to slender housing shape
REVOLVING CENTERING TAPER
For counter-clamping workpieces with large boreholes, (e.g. pipes) on turning and grinding machines, in one set-up. The centre point of the revolving centering taper from RÖHM is hardened and ground for maximum wear resistance.
http://eshop.roehm.biz/roehm_de_en/online-shop/spitzen-stirnseiten-mitnehmer.html
ZIPPTORK General product catalog - July 2022
ZIPPTORK is a professional assembly tool, torque transducer, torque inspection, and process monitoring system brand
ZIPPTORK Bolting provides innovative, effective, yet economical solutions for various industries in their daily bolting work. Such as torque tool calibration, torque simulation before work, bolting control during the process, residual torque verification after bolted, and even the highest requirement to control every bolted joint with the same bolt load. At the same time, keep monitoring the bolted joint status remotely, periodically, or continuously.
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ZIPPTORK Wireless Torque Transducer and Torque Controller are applicable to most of power torque tools for bolting intelligently with excellent torque control accuracy and data collection
Prior to Assembly: For checking the torque tool capability and calibrating the torque setting
During Assembly: For controlling and recording the torque being applied to the bolted joint instantly and wirelessly
After Assembly: For effectively verifying the residual torque accuracy with angle / torque mode
Introduction of Anti-vibration Sensing Washer
The ultimate solution of high precision bolting works
The Sensing Washer is developed with similar functions to a thru-hole load cell and a unique patented anti-vibration structure for wide application in critical bolt joints in various industries.
It meets the DIN65151 anti-vibration standard and provides the greatest clamping force controllability, accuracy, and monitorability of the joint condition after bolted remotely and continuously or periodically. The developed APP will tell the torque equivalent of each preload value according to different fastener specifications and joint conditions for the operator’s reference.
Invented by China Pneumatic Corporation (Taiwan)
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ZIPPTORK Torque control system catalog 2021 Edition
Latest product catalog showing all the torque control-related products like vibration and shockproof wireless torque transducer, air tool controller, and software for real-time torque monitoring and torque-controlled bolting
In the Adani-Hindenburg case, what is SEBI investigating.pptxAdani case
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Event Report - SAP Sapphire 2024 Orlando - lots of innovation and old challengesHolger Mueller
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Recruiting in the Digital Age: A Social Media MasterclassLuanWise
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Stay ahead of the curve with our premium MEAN Stack Development Solutions. Our expert developers utilize MongoDB, Express.js, AngularJS, and Node.js to create modern and responsive web applications. Trust us for cutting-edge solutions that drive your business growth and success.
Know more: https://www.synapseindia.com/technology/mean-stack-development-company.html
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Understanding User Needs and Satisfying ThemAggregage
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In this webinar, we won't focus on the research methods for discovering user-needs. We will focus on synthesis of the needs we discover, communication and alignment tools, and how we operationalize addressing those needs.
Industry expert Scott Sehlhorst will:
• Introduce a taxonomy for user goals with real world examples
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2. CONTENTS
PRECISION PLANETARY GEAR REDUCERS
PRECISION RIGHT ANGLE GEAR REDUCERS
ORDERING INSTRUCTION
MOTOR OR GEARBOX OUTPUT TYPE
UNIT CONVERSION TABLE
SELECTION OF YOUR OPTIMUM GEARBOX
31
33
33
34
RL RS/ TECHNICAL DATA & DIMENSIONS
ZSR TECHNICAL DATA & DIMENSIONS
GEAR HEAD MOUNTING INSTRUCTIONS
TORQUE REQUIRED TO SECURE BOLTS
22
24
27
30
30
RL RS ZSR/ / FEATURES
PS PN/ / FEATURESEL
PS PN/ TECHNICAL DATA & DIMENSIONS
EL TECHNICAL DATA & DIMENSIONS
ZS ZN ZE ZF/ / / FEATURES
ZS ZN/ TECHNICAL DATA & DIMENSIONS
ZE TECHNICAL DATA & DIMENSIONS
ZF TECHNICAL DATA & DIMENSIONS
GEAR REDUCER MOUNTING INSTRUCTION
TORQUE REQUIRED TO SECURE BOLTS
01
03
06
08
10
15
18
21
21
3. - 01 -
PRECISION PLANETARY GEAR REDUCERS / FEATURES
Closed planet cage provides extremely
high rigidity.
Planet gear train provides compact size
yet high transmission efficiency.
Alloy steel made gears with carburized
heat treatment for superior wear
resistance and strength.
Larger bearings for increased
loading.
Versatile output design.
All grease filled and double seal design to
eliminate leakage in any orientation.
Needle bearings for high output torque.
FEATURES
PRECISIONPLANETARYGEARREDUCERS
Ÿ NEMA mounting standards available for quick installation.
Ÿ Integral gear ratio available from 3:1 through 512:1 for wide range selection.
Ÿ Two types of GEAR REDUCERS with round and square output flange.
Ÿ High performance and high reduction ratio for transferring high torques in limited space.
Ÿ Precision gears to raise transmission efficiency above 96%.
Ÿ Hardened high strength steel components for reliability under severe environmental conditions.
Ÿ All grease-filled, the gear head can be used in any orientation without oil leaks.
Ÿ Available for wide range applications of automation and motion control in industries such as aerospace, medical, pharmaceutical, factory
automation, printing, robotics, auto control system, automotive, textile equipment, semiconductor, manufacturing equipment, X-Y positioning
systems, coordinate measuring, optical positioning equipment, telecommunications, packaging, material handling, assembly line, CCTV
system, machine tools and special machinery etc.
4. - 02 -
PRECISION & ECONOMY PLANETARY GEAR REDUCERS / FEATURES
FEATURES
PRECISION&ECONOMYPLANETARYGEARREDUCERS
Precision performance square flange gearbox with two piece adaptor
flange for flexible mounting options and optimized stock
management. The semi-closed planet carrier design provides
maximum radial load capacity and increase gear train reliability and
stiffness. Four frame sizes are available with gear ratios from 1:3 to
1:100.
Precision performance round flange gearbox with two piece adaptor
flange for flexible mounting options and optimized stock
management. The semi-closed planet carrier design provides
maximum radial load capacity and increased gear train reliability and
stiffness. Four frame sizes are available with gear ratios from 1:3 to
1:100.
Why pay the cost for a heavy-duty gearbox for a light-duty
application when our highly customizable economy line can give you
what you need at the price that meets your target.
The economy line gear reducer with built for purpose engineering
ensures that you don't over pay for features that are not required.
Frame sizes are available from 22mm, 30mm, 32mm, 36mm, 42mm,
52mm, 60mm, 80mm and 90mm in various of ratio combinations.
Other frame sizes and dimensions can be customized according to
the actual requirement.
FEATURES
FEATURES
FEATURES
5. - 03 -
PRECISION PLANETARY GEAR REDUCERS / TECHNICAL DATA
TECHNICAL DATA
PS/PNTECHNICALDATA
PRECISIONPLANETARYGEARREDUCERS
Ÿ Low noise
Ÿ Compact size and optimized
weight
Ÿ Economic value with quality
Ÿ Optimized inertia moment
Ÿ Stable temperature rise
Ÿ High efficiency transmission
Ÿ Optimized design with special
lubricant for long service life
Ÿ Flexible mounting dimensions
Model / Size
Model / Size
Model / Size
Full load efficiency
Nominal output torque
Mass Moments of Inertia
MAX Output torque 3 times of Nominal output torque
96
92
20000
-25 ~ 90
IP 64
Life lubrication
Any
<12
<6
<12
<8
58
300
110
4000
12000
0.9
0.5
0.9
<12
<6
<12
<8
62
1200
1050
4000
10000
2.2
1.2
1.6
<12
<6
<12
<8
64
2450
2200
3000
8000
8
3.2
4.5
%
1
1
1
1
1
3 21
18
17
23
20
16
20
140
90
60
120
80
70
80
800
500
400
750
450
400
450
4,5
7,9,10
12,15,21,30
20,28,40
25,35,50
49,70,100
2
2
3
4
5
7
9
10
12
15
16
20
25
30
40
50
70
100
13
18
17
10
7
6
24
22
24
24
22
24
22
24
10
6
34
46
48
30
22
18
53
53
53
53
48
53
48
53
34
18
108
144
138
84
66
52
150
138
150
150
138
102
132
150
96
70
1
2
2
2
1,2
2
42 (NEMA 17)
42
42
Stages
Stages
Stages
Ratio
Ratio
60 (NEMA 23)
60
60
90 (NEMA 34)
90
90
Precision Backlash
Standard Backlash
Noise
Lifetime
Max radial load
Max axial load
Max input speed
Nominal Input Speed
Torsional stiffness
Weight
Operating temp.
Degree of protection
Lubrication
Mounting direction
arcmin
arcmin
dB(A)
hr
N
N
rpm
rpm
Nm/arcmin
Nm
2
g-cm
kg
℃
10. - 08 -
ULTRA PRECISION PLANETARY GEAR REDUCERS / FEATURES
FEATURES
ULTRAPLANETARYGEARREDUCERS
Output shaft with oversized and large-
span bearing design that ensures the
highest precision and torsional stiffness.
One piece and heat treated unibody
designed housing for high output torque
capability, longer lifespan and maintain
stable precision performance.
Planet gears with full complement
needle bearing provide highest
structural rigidity and lifespan of the
gear reducer.
Gears made from high strength alloy steel
and vacuum carburized to 58 - 62 HRC,
then are skived to ensure high precision
gear profile and impact resistance.
One piece pinion coupler design for
maximum transmission efficiency and
torsional stiffness
Ÿ Low noise
Ÿ Compact size and optimized weight
Ÿ Precision gearing
Ÿ Optimized inertia moment
Ÿ Stable temperature rise
Ÿ High efficiency transmission
Ÿ Optimized design with special lubricant for long service life
Ÿ Flexible mounting dimensions
11. - 09 -
ULTRA PRECISION PLANETARY GEAR REDUCERS / FEATURES
FEATURES
ULTRAPLANETARYGEARREDUCERS
High output torque solid one piece square housing that provides
performance and efficiency with torque and sturdiness. The helical
toothed and one piece carrier design provides maximum radial load
capacity as well as system reliability and stiffness. Four frame sizes
are available with gear ratios from 1:3 to 1:100.
FEATURES
High output torque solid one piece round housing that provides
performance and efficiency with torque and sturdiness. The helical
toothed and one piece carrier design provides maximum radial load
capacity as well as system reliability and stiffness. Four frame sizes
are available with gear ratios from 1:3 to 1:100.
FEATURES
Offers low-cost precision one piece housing gear reducer combined
many of the features and benefits that's upgraded from our PS / PN
series with the ability to serve as an easy drop-in replacement from
spur to helical toothed gear reducers. The ZE Series provides a cost-
effective solution for many applications. Four frame sizes are
available with gear ratios from 1:3 to 1:100.
FEATURES
Flexible mounting diameter and high output torque solid round
housing that provides performance and efficiency with torque and
sturdiness. The helical toothed and one piece carrier design provides
maximum radial load capacity as well as system reliability and
stiffness. The flange type output shaft is targeted for application in
Robotics, Automation and Offshore. Four frame sizes are available
with gear ratios from 1:4 to 1:100.
FEATURES
12. - 010 -
ULTRA PRECISION PLANETARY GEAR REDUCERS / TECHNICAL DATA
TECHNICAL DATA
Model / Size
Full load efficiency
≥95
≥92
20000
-10 ~ 90
IP 65
Synthetic lubrication
Any
① Life reduced by half under continuous operation.
② Noise level measured on input running at 3000 rpm with no load (i = 5)
②
①
1530
630
5000 4000 4000 3000
10000
7
1.35
1.7
3250
1300
8000
14
4.25
7
6700
3000
8000
25
9.15
13
9400
4700
6000
50
14.6
19.2
%
1
1
2
2
60Stages 90 120 140
Noise
Lifetime
Max radial load
Max axial load
Max input speed
Torsional stiffness
Weight
Operating temp.
Degree of protection
Lubrication
Mounting direction
dB(A)
hr
N
N
rpm
Nm/arcmin
kg
℃
Model / Size
Nominal output torque
MAX Output torque 2.5 times of Nominal Output Torque
1
2
3
4
5
7
10
15
20
25
30
35
40
50
70
100
3
4
5
7
10
15
20
25
30
35
40
50
70
100
55
50
60
50
40
55
50
60
55
50
50
60
50
40
130
140
160
140
100
130
140
160
150
140
140
160
140
100
208
290
330
300
230
208
290
330
310
300
290
330
300
230
342
542
650
550
450
342
542
650
600
550
542
650
550
450
60Stages Ratio 90 120 140
Nm
ZS/ZNTECHNICALDATA
ULTRAPRECISIONPLANETARYGEARREDUCERS
1
1
2
2
Precision Backlash
Standard Backlash arcmin
arcmin
Nominal Input Speed rpm
Model / Size
Mass Moments of Inertia
1
3 0.16
0.14
0.13
0.13
0.13
0.13
0.13
0.13
0.13
0.61
0.48
0.47
0.45
0.44
0.47
0.45
0.44
0.13
3.25
2.74
2.71
2.62
2.57
2.71
2.57
2.62
0.44
9.21
7.54
7.42
7.14
7.03
7.42
7.14
7.03
2.57
4
5
7
10
15,20,25
35
30,40,50
70,100
2
Stages Ratio 60 90 120 140
2
Kg-cm
≤60 ≤60 ≤65 ≤67
≤5 ≤5 ≤5 ≤5
≤3 ≤3 ≤3 ≤3
≤8 ≤8 ≤8 ≤8
≤5 ≤5 ≤5 ≤5
23. - 021 -
GEAR REDUCER MOUNTING INSTRUCTION / TORQUE REQUIRED TO SECURE BOLT
GEAR REDUCER MOUNTING INSTRUCTION
STEP 1
STEP 3
STEP 5
A. Verify fit before assembly
B. Clean both surfaces thoroughly
Postion and then insert the motor output
shaft and flange into the recess of the
gearbox.
Secure motor to gearbox using specified
hardware.
STEP 2
STEP 4
STEP 6
A. Loosen the plug screw on the
side of gearbox input flange.
B. Rotate the gearbox inlet bushing
until the head of the lock bolt is
aligned with access hole.
C. Loosen the lock bolt on the
gearbox inlet bushing.
Torque motor coupling according to table
below using calibrated torque wrench.
Tighten the lock bolt on the side
of the gearbox inlet bushing and
then tighteh the plug screw on
the side of gearbox flange.
GEARREDUCERMOUNTINGINSTRUCTION
ULTRAPLANETARYGEARREDUCERS
Tightening Torque Recommended For Motor Mounting Bolt & Motor Lock Sleeve Bolt
Note:
Torques shown above are minimum tightening values. Bolts can be safely tightened up to 25% higher for increasing holding torques.
Optionally, Loctite can be applied to the threads of the Lock Bolt. (Use Loctite 242 for screw sizes above M5 and Loctite 222MS for screws sizes
M5 and below)
Width Across Flats
M3
2.5
2.1
19
mm
Nm
In-lbs
M4
3
4.9
44
M5
4
9.8
87
M6
5
17
151
M8
6
41
364
M10
8
80
709
M12
10
139
1232
M14
14
343
3038
Strength 12.9 Tightening Torque
Bolt Size
24. - 022 -
PRECISION RIGHT ANGLE GEAR REDUCERS / FEATURES
Ÿ Precision spiral bevel gears raise efficiency above 96%.
Ÿ Reduction ratios for transferring high torques in limited space.
Ÿ Hardened high strength steel components for reliability under severe conditions.
Ÿ All grease-filled, the gear head can be used in any orientation without oil leaks.
Ÿ Backlash under 5 arc-minas low backlash design and 7 arc-min as standard backlash.
Ÿ Various of output options available in applications of automation and motion control in industries such as aerospace, medical, pharmaceutical,
factory automation, printing, robotics, auto control system, automotive, textile equipment, semiconductor, manufacturing equipment, X-Y
positioning systems, coordinate measuring, optical positioning equipment, telecommunications, packaging, material handling, assembly line,
CCTV system, machine tools and special machinery, etc.
Unique wear resistant treatment
for spiral bevel reliability.
Patented design provides unique
backlash adjustment.
Axail compression mechanism to increase
concentricity and ebgagement between
shaft and bearing.
Patented output mount
design for versatility.
Double ball bearing for stable
operation at high speed.
FEATURES
PRECISIONRIGHTANGLEGEARREDUCERS
25. - 023 -
PRECISION RIGHT ANGLE GEAR REDUCERS / FEATURES
FEATURES
PRECISIONRIGHTANGLEGEARREDUCERS
Quiet spiral teeth right angle gearbox
The rigid right angle design ensures the highest performance while ground spiral bevel gear set provides the highest efficiency and lower
meshing noise with long service life.
Lubricated for life, the gear reducers are virtually maintenance-free (When used under normal conditions).
Two frame sizes are available with gear ratios from 1:3 to 1:100
FEATURES
FEATURES
The compact and rigid right angle design ensures the highest performance while being space and weight efficient. Ground spiral bevel gear set
provides the highest efficiency and lower meshing noise with long service life. Available with solid or hollow shafts on the output end. For output
with a hollow shaft, the shaft is extended so a shrink disc can be fitted.
Lubricated for life, the gear reducers are virtually maintenance-free (When used under normal conditions).
Three frame sizes are available with gear ratios 1:1, 1:2, 1:3, 1:4 and 1:5
26. - 024 -
PRECISION RIGHT ANGLE GEAR REDUCERS / TECHNICAL DATA
TECHNICAL DATA
Model / Size
Full load efficiency 96
20000
-25 ~ 90
IP 65
Life lubrication
Any
<6
60
600
700
4000
12000
1.5
0.6
<6
65
800
900
4000
8000
2.4
1.7
<6
67
1700
1500
3000
7000
6.6
5.4
%
42 60 90
Backlash
Noise
Lifetime
Max radial load
Max axial load
Max input speed
Torsional stiffness
Weight
Operating temp.
Degree of protection
Lubrication
Mounting direction
arcmin
dB(A)
hr
N
N
rpm
Nm/arcmin
kg
℃
Model / Size
Nominal output torque
MAX Output torque 2.5 times of Nominal Output Torque
1
2
3
4
5
10
9
7
6
5
26
24
21
20
18
73
69
54
50
48
Ratio 42 60 90
Nm
Ÿ Low noise
Ÿ Compact size and optimized weight
Ÿ Precision spiral gearing
Ÿ Optimized inertia moment
Ÿ Stable temperature rise
Ÿ High efficiency transmission
Ÿ Optimized design with special
lubricant for long service life
Ÿ Flexible mounting dimensions
RB/RLTECHNICALDATA
PRECISIONRIGHTANGLEGEARREDUCERS
Model / Size
Mass Moments of Inertia
1
2
3
4
5
70
60
60
60
60
360
230
210
210
200
1910
1050
940
900
900
42Ratio 60 90
2
g-cm
Nominal Input Speed rpm
31. - 029 -
PRECISION RIGHT ANGLE GEAR REDUCERS / PROFILE DIMENSIONS
ZSRPROFILEDIMENSIONS
PRECISIONRIGHTANGLEGEARREDUCERS
PROFILE DIMENSIONS
ZSR90ZSR60
Output flange
Input flange
Pilot depth
motor shaft length
Overall length
Pilot diameter
Input shaft diameter
Mounting hole circle
mounting thread x depth
8
7
37
28.5
20
3
Ø70
Ø50 g6
Ø16 g6
5
18
Ø5.5
M5
8
10
47.5
36
30
3
Ø100
Ø80 g6
Ø22 g6
6
24.5
Ø6.5
M8
Output
Input
Q1
Q2
L9
L10
L12
D6
D7
D8
G3
Length from flange
Pilot length
Output shaft length
shaft shoulder to the shaft end
Flat end length / Key length
Key length to the shaft end
Mounting hole circle
Pilot diameter
Output shaft diameter
Key width
Flat end height / Key Height
mounting thread x depth
center screw hole x depth
L3
L4
L5
L6
L7
L8
D1
D2
D4
B1
H1
G1
G2
6
32
105
Ø50 G6
Ø14 G6
Ø70
M4
6
46
141
Ø70 G6
Ø19 G6
Ø90
M5
158
178
91
111
□60
□60
209.5
242.5
117
150
□90
□90
L1
Model / Size
Overall length
1
2
Stages
Offset length
1
L11
2
32. - 030 -
RIGHT ANGLE GEAR REDUCER MOUNTING INSTRUCTION / TORQUE REQUIRED TO SECURE BOLT
RIGHT ANGLE GEARBOX MOUNTING INSTRUCTION
Tightening Torque Recommended For Motor Mounting Bolt & Motor Lock Sleeve Bolt
STEP 1
STEP 3
STEP 5
A. Verify fit before assembly
B. Clean both surfaces thoroughly
Postion and then insert the motor output
shaft and flange into the recess of the
gearbox.
Secure motor to gearbox using specified
hardware.
Note:
Torques shown above are minimum tightening values. Bolts can be safely tightened up to 25% higher for increasing holding torques.
Optionally, Loctite can be applied to the threads of the Lock Bolt. (Use Loctite 242 for screw sizes above M5 and Loctite 222MS for screws sizes
M5 and below)
STEP 2
STEP 4
STEP 6
Width Across Flats
M3
2.5
2.1
19
mm
Nm
In-lbs
M4
3
4.9
44
M5
4
9.8
87
M6
5
17
151
M8
6
41
364
M10
8
80
709
M12
10
139
1232
M14
14
343
3038
Strength 12.9 Tightening Torque
A. Loosen the plug screw on the
side of gearbox input flange.
B. Rotate the gearbox inlet bushing
until the head of the lock bolt is
aligned with the access hole.
C. Loosen the lock bolt on the
gearbox inlet bushing.
Torque motor coupling according to table
below using a calibrated torque wrench.
Tighten the lock bolt on the side
of the gearbox inlet bushing and
then tighten the plug screw on
the side of gearbox flange.
Bolt Size
GEARHEADMOUNTINGINSTRUCTION
RIGHTANGLEGEARREDUCERS
33. - 031 -
STEP ONE
Determine the Gear Reducer Ordering
Gear Ratio
Single Stage
12
15
20
25
30
35
40
50
70
100
3
4
5
7
9
10
Two Stages
Gear Ratio
Single Stage
12
15
20
25
30
35
40
50
70
100
3
4
5
7
9
10
Two Stages
Backlash Type
S = Standard Backlash
L = Low Backlash
(Not Applicable For Ultra Precision Series)
Output Flange Style
S = Square Flange
R = Round Flange
PS
EL
060
060
050
050
S
S S
ORDERING INSTRUCTION
ORDERINGINSTRUCTION
Frame Size
042 42mm=
=060 60mm
080 = 80mm
=090 90mm
120 = 120mm
140 = 140mm
Frame Size
022 22mm=
032 32mm=
=042 42mm
=060 60mm
080 = 80mm
=090 90mm
Input Flange Style
S = Square Flange
R = Round Flange
Precision Planetary Gear Reducer Type
PS = Precision Planetary Gearbox With Square Output Flange
PN = Precision Planetary Gearbox With Round Output Flange
ZS
ZN
ZE
ZF
= Ultra Precision Planetary Gearbox With Square Housing
= Ultra Precision Planetary Gearbox With Round Housing
= Ultra Precision Planetary Gearbox With Flange Output
= Ultra Precision Planetary Gearbox With Round Flange Output
Economy Gear Reducer Type
EL = Economy Gearbox
RB & RL Gear Ratio
Single Stage
RB: 1
RL: 2,3,4,5
RB AS 060 001
AS
BS
HS
PS
FS
DS
*ZSR = Only available in Single output shaft
= Single output shaft
= Double output shaft (Not applicable for RB series)
= Single hollow shaft
= Double hollow shaft (Not applicable for RB series)
= Single flange output
= Double flange output (Not applicable for RB series)
ZSR Frame Size
060 60mm=
090 90mm=
RB & RL Frame Size
042 42mm=
060 60mm=
090 90mm=
Precision Right Angle Gear Reducer Type
RB
RL
ZSR
= Precision Right Angle Gearbox (Ratio 1:1)
= Precision Right Angle Gearbox (Ratio 1:2, 1:3, 1:4, 1:5)
= Only available in Single output shaft
ZSR Gear Ratio
Single Stage
12
15
20
25
30
35
40
50
70
100
3
4
5
7
9
10
Two Stages
34. - 032 -
STEP TWO
STEP THREE
Motor or Gear Reducer Output Dimension (See following page)
Type of output
F1
AA AB AC AD
F2
F3
F4
F5
F6
F7
F8
F9
F10
G1
G2
G3
G4
mm in
Please fill in the blanks with the Gearbox ordering No. and the motor or Gearbox type
No. to be collocated.
1. Please fill all relevant dimensions of the motor or Gearbox output end in the chart below for collocating with the Gearbox you selected.
2. Dimension F7 in the chart below to be specified clearly with relevant depth and quantity.
Gearbox Ordering Number
Motor or Gearbox Model Number
Dimension
ORDERING INSTRUCTION
ORDERINGINSTRUCTION
35. - 033 -
MOTOR OR GEAR REDUCER OUTPUT TYPE / UNIT CONVERSION TABLE
Please fill in the blanks on the previous page with the motor or Gearbox output dimension according to the type or output provided in
the chart below.
(Square flange , keyed shaft )
(Round flange , keyed shaft )
(Square flange , round shaft )
(Round flange , round shaft )
MOTOR OR GEAR REDUCER OUTPUT TYPE
UNIT CONVERSION TABLE
TORQUE
N.m
1
9.807
0.098
1.356
0.113
0.007
mm
1
10
1000
25.4
304.8
kg.m
0.102
1
0.01
0.138
0.0115
0.0007
cm
0.1
1
100
2.54
30.48
kg.cm
10.2
100
1
13.83
1.152
0.072
m
0.001
0.01
1
0.0254
0.3048
ft-lb
0.738
7.233
0.072
1
0.083
0.005
in
0.0394
0.3937
39.37
1
12
in-lb
8.851
86.77
0.868
12
1
0.0625
ft
0.0033
.0.0328
3.28
0.0833
1
oz-in
141.6
1389
13.89
192
16
1
g
1
1000
454
28.35
lb-in²
0.00034
0.0625
1
kg
0.001
1
0.454
0.028
g-cm²
1
182.9
2926.4
lb
0.002
2.2
1
0.06
oz-in²
0.00547
1
16
oz
0.035
35.27
16
1
LENGTH
MOMENT INERTIA
WEIGHT
AA
AC
AB
AD
F10
F9
F7
G1
G2 F8F6 F5 F4
G3 G4
F2
F3
F1
F10
F9
F7
G2 F8 F6 F5
F4
G4
F2
F3
F1
F10 F10
F9 F9
F7 F7
G1
G2 G2F8 F8F6 F6F5 F5F4 F4
G3
G4 G4
F2 F2
F3 F3
F1 F1
MOTORORGEARHEADOUTPUTTYPEUNITCONVERSIONTABLE
36. - 034 -
NO
SELECTION OF YOUR OPTIMUM GEARBOX
SELECTIONOFYOUROPTIMUMGEARBOX
Exact Method General Method
Select next
larger
Gearbox
Select next
larger
Gearbox
Select next
larger
Gearbox
Is T ofr
Gearbox
sufficient?
NO NO
YES
NO
YES
YES YES
STEP 1
STEP 2
Select the required precision class and gearbox configuration (in-line or right
angle).
Select the proper gearbox using exact or general method.
Calculate the Mean input Speed,
n , for the Duty Cycle (Eq. 2)m
Obtain Continuous Torque Rating
of Motor, T for Specified Speedm
Calculate the Equivalent Torque
T (Eq. 3)EQ
Calculate the Required Gearhead
Torque, T , for your Applicationr
(Eq. 1)
Calculate Mean Gearbox Output
Speed n = n / i where i = ratiomout m
Compare Radial and Axial
Loads to Gearbox Values
Are Radial and Axial loads of
Gearbox Sufficient?
Order your optimized
ZIPP gearbox
Is Tpeak exceeded during your
application?
Calculate the Modified Equivalent
Torque T (Eq. 4)EQm
Let the Mean Input Speed, n =m
Motor Speed at Rated Torque
Compare T to T of GearheadEQ r
Torque Ratings at Speed nm
Compare T to Gearbox Torquer
Ratings at Speed nm
General Method:
Required Gearbox Torque(T )r
(1) T = T x i x er M*
Where: T = Continuous torque of motorM*
i = Gearbox ratio
e = Efficiency of Gearbox
*Since many motors are capable of exceeding their continuous torque rating for
extended lengths of time, the value for TM will only provide a starting point for
Gearbox selection. Only use the general method if the continuous motor rating is
not exceeded in the application.
For applications > 10,000 cycles/hour or for continuous duty operation, please
contact our engineer consultant.
Exact Method:
Mean input speed (n )m
Equivalent torque (T )EC
Modified equivalent torque (T )ECm
= time period ntn
n = mean speed during time periodnm
t T = torque during time period tn n n
Motion Profile n2m
n1m
t1
T1
T2
T3
t2 t3
n3m
(2) n n t + n t + n t + ...... + n tm 1m 1 2m 2 3 nm= 3m n
8,78,7 8,7 8,7
(3) T = T n t + T n t + T n t + ... + T n tEC 8,7 1 1m 1 2 2m 2 3 3m 3 n nm n
(4) T = (T )/CECm EC
tt
n tm t n tm t n tm t n tm t
where t = t + t + t + ..... +tt 1 2 3 n
where C is:
C
1.0
0.9
0.7
0.5
Numer of cycles/hr
>0
>1000
>2500
>5000